Hot Deformation Behavior and Processing Maps of As-cast Mn18Cr18N Steel

Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true stress-strain curves of the steel were characterized by hardening and subsequent softening and varied with temperatures and strain rates. The hot deformation activation energy of the steel was calculated to be 657.4 k J/mol, which was higher than that of the corresponding wrought steel due to its as-cast coarse columnar grains and heterogeneous structure. Hot processing maps were developed at different plastic strains, which exhibited two domains with peak power dissipation efficiencies at 1150 ℃/0.001 s^（-1） and 1200 ℃/1 s^（-1）, respectively. The corresponding microstructures were analyzed by optical microscopy（OM）, scanning electron microscopy（SEM）, and electron backscatter diffraction（EBSD）. It has been confirmed that dynamic recrystallization（DRX） controlled by dislocation slipping and climbing mechanism occurs in the temperature and strain rate range of 1050-1200 ℃ and 0.001-0.01 s^（-1）; And DRX controlled by twinning mechanism occurs in the temperature and strain rate range of 1100-1200 ℃, 0.1-1 s^（-1）. These two DRX domains can serve as the hot working windows of the as-cast steel at lower strain rates and at higher strain rates, respectively. The processing maps at different strains also exhibit that the instability region decreases with increasing strain. The corresponding microstructures and the less tensile ductility in the instability region imply that the flow instability is attributed to flow localization accelerated by a few layers of very fine recrystallized grains along the original grain boundaries.

Toward the development of Mg alloys with simultaneously improved strength and ductility by refining grain size via the deformation process

Magnesium(Mg) alloys, as the lightest metal engineering materials, have broad application prospects.However, the strength and ductility of traditional Mg alloys are still relativity low and difficult to improve simultaneously.Refining grain size via the deformation process based on the grain boundary strengthening and the transition of deformation mechanisms is one of the feasible strategies to prepare Mg alloys with high strength and high ductility.In this review, the effects of grain size on the strength and ductility of Mg alloys are summarized, and fine-grained Mg alloys with high strength and high ductility developed by various severe plastic deformation technologies and improved traditional deformation technologies are introduced.Although some achievements have been made, the effects of grain size on various Mg alloys are rarely discussed systematically and some key mechanisms are unclear or lack direct microscopic evidence.This review can be used as a reference for further development of high-performance fine-grained Mg alloys.

Review on the effect of different processing techniques on the microstructure and mechanical behaviour of AZ31 Magnesium alloy

Magnesium(Mg)alloys despite being the ideal candidate for structural applications,owing to their high specific strength and low density,are not widely used due to lack of active slip systems at room temperature in their hexagonal close-packed crystal structure,eliciting poor ductility and formability.Amongst the various series of Mg alloys,the AZ and ZK series alloys have been standouts,as they inherit better room temperature strength and flow characteristics through their solute elements.Grain refinement,as well as eliminating casting defects through metal processing techniques are vital for the commercial viability of these alloys since they play a key role in controlling the mechanical behaviour.As such,this review highlights the effect of different Bulk-deformation and Severe Plastic Deformation techniques on the crystal orientation and the corresponding mechanical behaviours of the AZ31 alloy.However,every process parameter surrounding these techniques must be well thought of,as they require specially designed tools.With the advent of finite element analysis,these processes could be computationally realized for different parameters and optimized in an economically viable manner.Hence,this article also covers the developments made in finite element methods towards these techniques.

Last Deglacial Soft-Sediment Deformation at Shawan on the Eastern Tibetan Plateau and Implications for Deformation Processes and Seismic Magnitudes

The eastern margin of the Tibetan Plateau is characterized by frequent earthquakes; however, research of paleo-earthquakes in the area has been limited^ owing to the alpine topography and strong erosion. Detailed investigations of soft-sediment deformation(SSD) structures are valuable for understanding the trigger mechanisms, deformation processes, and the magnitudes of earthquakes that generate such structures, and help us to understand tectonic activity in the region. To assess tectonic activity during the late Quaternary, we studied a well-exposed sequence of Shawan lacustrine sediments, 7.0 m thick, near Lake Diexi in the upper reaches of the Minjiang River. Deformation is recorded by both ductile structures(load casts, flame structures,pseudonodules, ball-and-pillow structures, and liquefied convolute structures) and brittle structures(liquefied breccia, and microfaults). Taking into account the geodynamic setting of the area and its known tectonic activity, these SSD structures can be interpreted in terms of seismic shocks. The types and forms of the structures,the maximum liquefaction distances, and the thicknesses of the horizons with SSD structures in the Shawan section indicate that they record six strong earthquakes of magnitude 6-7 and one with magnitude >7. A recent study showed that the Songpinggou fault is the seismogenic structure of the 1933 Ms7.5 Diexi earthquake. The Shawan section is located close to the junction of the Songpinggou and Minjiang faults, and records seven earthquakes with magnitudes of ?7. We infer,therefore, that the SSD structures in the Shawan section document deglacial activity along the Songpinggou fault.

Deformation Processed Cu-15 wt pct Cr Composite Synthesized by Hot Hydrostatic Extrusion of Mechanical Milled Powders

A novel technique was developed for the preparation of Cu-15 wt pct Cr composite with high strength and conductivity. The composite powders with refined microstructure and curly lamellae strengthening phase was first prepared by mechanical milling in favorite milling time and then were hot hydrostatic extruded after pre-densification with sintering or hot pressing. It was shown that the extrusion densified the composite powders well and at the same time the chaos curled strengthening phase was aligned into lines and further deformed as strengthening ribbons. The deformation processed Cu-15 wt pct Cr composite prepared by this technique is of superior conductivity, strength and thermal stability.

Deformation tests and failure process analysis of an anchorage structure

In order to study the failure process of an anchorage structure and the evolution law of the body＇s defor- mation field, anchor push-out tests were carried out based on digital speckle correlation methods （DSCM）. The stress distribution of the anchorage interface was investigated using the particle flow numerical simulation method. The results indicate that there are three stages in the deformation and fail- ure process of an anchorage structure： elastic bonding stage, a de-bonding stage and a failure stage. The stress distribution in the interface controls the stability of the structure. In the elastic bonding stage, the shear stress peak point of the interface is close to the loading end, and the displacement field gradually develops into a ＂V＂ shape, in the de-bonding stage, there is a shear stress plateau in the center of the anchorage section, and shear strain localization begins to form in the deformation field. In the failure stage, the bonding of the interface fails rapidly and the shear stress peak point moves to the anchorage free end. The anchorage structure moves integrally along the macro-cracl~ The de-bonding stage is a research focus in the deformation and failure process of an anchorage structure, and plays an important guiding role in roadway support design and prediction of the stability of the surrounding rock.

Compressional Deformation in Indentation Process for Microlens Array Mold

The structure of a microlens array（ MLA） can be formed on copper by an indentation process which is a new manufacture approach we applied here instead of a traditional method to test the material property,thereby work time can be saved. Single-indentation and multi-indentation are both conducted to generate a single dimple and dimples array,namely micro lens and MLA. Based on finite element simulation method,factors affecting the form accuracy,such as springback at the compressed area of one single dimple and compressional deformation at the adjacent area of dimples arrays,are determined,and the results are verified by experiments under the same conditions. Meanwhile,indenter compensation method is proposed to improve form accuracy of single dimple,and the relationship between pitch and compressional deformation is investigated by modelling seven sets of multi-indentations at different pitches to identify the critical pitch for the MLA＇s indentation processing. Loads and cross-sectional profiles are measured and analyzed to reveal the compressional deformation mechanism. Finally,it is found that MLA at pitches higher than 1. 47 times of its diameter can be manufactured precisely by indentation using a compensated indenter.

On Numerical Modelling of Industrial Powder Compaction Processes for Large Deformation of Endochronic Plasticity at Finite Strains

Compaction processes are one the most important par ts of powder forming technology. The main applications are focused on pieces for a utomotive, aeronautic, electric and electronic industries. The main goals of the compaction processes are to obtain a compact with the geometrical requirements, without cracks, and with a uniform distribution of density. Design of such proc esses consist, essentially, in determine the sequence and relative displacements of die and punches in order to achieve such goals. A.B. Khoei presented a gener al framework for the finite element simulation of powder forming processes based on the following aspects; a large displacement formulation, centred on a total and updated Lagrangian formulation; an adaptive finite element strategy based on error estimates and automatic remeshing techniques; a cap model based on a hard ening rule in modelling of the highly non-linear behaviour of material; and the use of an efficient contact algorithm in the context of an interface element fo rmulation. In these references, the non-linear behaviour of powder was adequately desc ribed by the cap plasticity model. However, it suffers from a serious deficiency when the stress-point reaches a yield surface. In the flow theory of plasticit y, the transition from an elastic state to an elasto-plastic state appears more or less abruptly. For powder material it is very difficult to define the locati on of yield surface, because there is no distinct transition from elastic to ela stic-plastic behaviour. Results of experimental test on some hard met al powder show that the plastic effects were begun immediately upon loading. In such mater ials the domain of the yield surface would collapse to a point, so making the di rection of plastic increment indeterminate, because all directions are normal to a point. Thus, the classical plasticity theory cannot deal with such materials and an advanced constitutive theory is necessary. In the present paper, the constitutive equations of powder materials will be discussed via an endochronic theory of plasticity. This theory provides a unifi ed point of view to describe the elastic-plastic behaviour of material since it places no requirement for a yield surface and a ’loading function’ to disting uish between loading an unloading. Endochronic theory of plasticity has been app lied to a number of metallic materials, concrete and sand, but to the knowledge of authors, no numerical scheme of the model has been applied to powder material . In the present paper, a new approach is developed based on an endochronic rate independent, density-dependent plasticity model for describing the isothermal deformation behavior of metal powder at low homologous temperature. Although the concept of yield surface has not been explicitly assumed in endochronic theory, it is shown that the cone-cap plasticity yield surface (Fig.1), which is the m ost commonly used plasticity models for describing the behavior of powder materi al can be easily derived as a special case of the proposed endochronic theory. Fig.1 Trace of cone-cap yield function on the meridian pl ane for different relative density As large deformation is observed in powder compaction process, a hypoelastic-pl astic formulation is developed in the context of finite deformation plasticity. Constitutive equations are stated in unrotated frame of reference that greatly s implifies endochronic constitutive relation in finite plasticity. Constitutive e quations of the endochronic theory and their numerical integration are establish ed and procedures for determining material parameters of the model are demonstra ted. Finally, the numerical schemes are examined for efficiency in the model ling of a tip shaped component, as shown in Fig.2. Fig.2 A shaped tip component. a) Geometry, boundary conditio n and finite element mesh; b) density distribution at final stage of

Effect of Deformation Condition on Axial Compressive Precision Forming Process of Tube with Curling Die

The effect of the deformation condition on the axial compressive precision forming process of tube with curling die was investigated by using a rigid-plastic FEM. The results show that the forming accuracy depends mainly on geometric condition rp/d0, little on tube material properties and friction condition; the relative gap △/2rp of double-walled tubes obtained decreases with Increasing rp/d0, and there is a parameter k for a given to/do or rp/t0, when rp/d0 >k, △/2rp< 1, otherwise △/2rp>1.

Stress evolution and support mechanism of a bolt anchored in a rock mass with a weak interlayer

By applying experimental method, the bolt stress and supporting mechanism is studied during the deformation process of a rock mass containing a weak interlayer. The force measuring bolt is installed manually and instrumented five pairs of symmetrical strain gauges. The experimental results show that the fully grouted bolt suffers tensile, compressive, bending and shear stress at the same time. The bolt stress evolution is closely related to the deformation stages of the rock mass which are very gradually varying stage, gradually varying stage at the pre-peak and suddenly varying stage at the post peak stage.The axial compressive stress in the bolt is mainly induced by the moment. Thus, in most cases the axial compressive stress is distributed on one side of the bolt. For axial stresses, induced by the axial force and the bending moment at the post-peak stage, three types of changing are observed, viz. increasingincreasing type, decreasing-increasing type and increasing-decreasing type. The stress characteristics of the bolt section in the weak interlayer are significantly different from those in the hard rock. The failure models of the anchored bolt are tensile failure and shear failure, respectively. The bolt not only provides constraints on the free surface of the rock mass, but also resists the axial and lateral loading by the bending moment. This study provides valuable guidelines for bolting support design and its safety assessment.

Microstructural Characteristics of Asphalt Concrete with Different Gradations by X-ray CT

The main objective of this paper is to evaluate the effects of asphalt concrete types on the microstructural characteristics at high-temperature. Suspend-dense structure and Skeleton-dense structure were selected to investigate the deformation of pavement at meso-scale. The internal microstructures of typical asphalt concretes, AC, SUP and SMA, were scanned by X-ray CT device, and microstructural changes before and after high-temperature damage were researched by digital image processing. Adaptive threshold segmentation algorithm（ATSA） based on image radius was developed and utilized to obtain the binary images of aggregates, air-voids and asphalt mastic. Then the shape and distribution of air-voids and aggregates were analyzed. The results show that the ATSA can distinguish the target and background effectively. Gradation and coarse aggregate size of asphalt mixtures have an obvious influence on the distribution of air-voids. The movements of aggregate particles are complex and aggregates with elliptic sharp show great rotation. The effect of gradation on microstructure during high-temperature damage promotes the research about the failure mechanism of asphalt concrete pavement.

Non-capacity transport of non-uniform bed load sediment in alluvial rivers

Rivers often witness non-uniform bed load sedim ent transport. For a long tim e, non-uniform bed load transport has been assum ed to be at capacity regime determined exclusively by local flow. Yet whether the capacity assumption for non-uniform bed load transport is justified remains poorly understood. Here, the relative time scale of non-uniform bed load transport is evaluated and non-capacity and capacity models are compared for both aggradation and degradation cases with observed data. As characterized by its relative time scale, the adaptation of non-uniform bed load to capacity regime should be fulfilled quickly. However, changes in the flow and sedim ent inputs from upstream or tributaries hinder the adaptation. Also, the adaptation to capacity regime is size dependent, the finer the sediment size the slower the adaptation is, and vice versa. It is shown that the capacity model may entail considerable errors compared to the non-capacity model. For modelling of non-uniform bed load, non-capacity modelling is recommended, in which the temporal and spatial scales required for adaptation are explicitly appreciated.

Hot Deformation Behavior and Processing Map of Spray Formed M3∶ 2 High Speed Steel

Hot deformation behavior of a new type of M3∶ 2 high speed steel with niobium addition made by spray forming was investigated based on compression tests in the temperature range of 950-1 150 ℃ and strain rate of 0. 001-10 s^（-1）. A comprehensive constitutive equation was obtained,which could be used to predict the flow stress at different strains. Processing map was developed on the basis of the flow stress data using the principles of dynamic material model. The results showed that the flow curves were in fair agreement with the dynamic recrystallization model. The flow stresses,which were calculated by the comprehensive constitutive equation,agreed well with the test data at low strain rates（ ≤1 s^（-1））. The material constant（ α）,stress exponent（ n） and the hot deformation activation energy（ Q_（HW）） of the new steel were 0. 006 15 MPa^（-1）,4. 81 and 546 kJ·mol^（-1）,respectively. Analysis of the processing map with an observation of microstructures revealed that hot working processes of the steel could be carried out safely in the domain（ T = 1 050-1 150 ℃,ε = 0. 01- 0. 1 s^（-1））with about 33% peak efficiency of power dissipation（ η）. Cracks was expected in two domains at either lower temperatures（ 〈 1 000 ℃） or low strain rates（ 0. 001 s^（-1）） with different cracking mechanisms. Flow localization occurred when the strain rates exceeded 1 s^（-1） at all testing temperatures.

High temperature deformation behavior and processing map of hot isostatically pressed Ti-47.5Al-2Cr-2Nb-0.2W-0.2B alloy using gas atomization powders

The hot compressive deformation behavior of hot isostatically pressed Ti-47.5Al-2Cr-2Nb-0.2W-0.2B alloy using gas atomization powders was systematically investigated and the processing map was obtained in the temperature range of 1323-1473 Kand strain rate range of 0.001-0.5s^（-1）.The calculated activation energy in the above variational ranges of temperature and strain rate possesses a low activation energy value of approximately 365.6kJ/mol based on the constitutive relationship models developed with the Arrhenius-type constitutive model respectively considering the strain rate and deformation temperature.The hot working flow behavior during the deformation process was analyzed combined with the microstructural evolution.Meanwhile,the processing maps during the deformation process were established based on the dynamic material model and Prasad instability criterion under different deformation conditions.Finally,the optimal hot processing window of this alloy corresponding to the wide temperature range of 1353-1453 Kand the low strain rate of 0.001-0.1s^（-1） was obtained.

Preparation and Properties of AlSi1Cu0.5 Alloy

The microstructure of casting AlSi1Cu0.5 alloy was investigated as well as the microstructure and the properties of AlSi1Cu0.5 alloy treated by deformed processing and heat treatment. The results of experiments demonstrate that casting AlSi1Cu0.5 alloy is inhomogeneous and the microstructure is dendritic; by deformed processing and heat treatment, the distribution of Si and Cu elements is improved and the grain size is below 100 μm.

Modeling of the process-induced stress, damage, microstructure, and deformation evolution during the pyrolysis process manufacturing CMCs

An insightful understanding of the formation mechanism of process-inherent defects anddeformation is increasingly important for the property evaluation and structural design of ceramicmatrix composites (CMCs). For this purpose, a coupled thermal–diffusive–mechanical modelingapproach was proposed by considering three important phenomena that occur during the pyrolysisprocess for manufacturing CMCs: variations of the physical and mechanical properties of theconstituents, generation and diffusive of pyrolysis gas, and multiple thermal deformations. Thesynergistic effects of these three phenomena on the stress, damage development, microstructuralmorphology, and process deformation of SiC matrix composites were investigated using finiteelement simulations. This new approach was validated by comparing the simulation and experimentalresults. Significant volume shrinkage of the matrix during the polymer-to-ceramic transformationresulted in large tensile stresses and subsequent highly fragmented microstructure in CMCs. Thepyrolysis-gas-induced expansion on the matrix under a damage state may yield a positive processdeformation of CMCs at the macroscale, overcoming the effects of the volume shrinkage of the bulkmatrix at the microscale. The modeling approach is expected to guide high-quality manufacturing ofCMCs and comprehensive studies of structure–processing–property relationships.

Experimental Study on Multistage Seismic Damage Process of Bedding Rock Slope:A Case Study of the Xinmo Landslide

In the early hours of June 24,2017,a major landslide event occurred in Xinmo Village,Sichuan Province,China.The landslide instantly devastated the whole village.Ten people died and 73 were missing in this major landslide event.The study area has suffered from several strong earthquakes in the past 100 y.Present studies have reported that the cumulative damage effect of the Xinmo landslide induced by earthquake is obvious.In this study,we conducted a shaking table test based on the detailed geological survey,historical seismic data,satellite optical image,unmanned aerial vehicle photography.The test result presents the characteristics of multistage seismic damage and progressive deformation process of the Xinmo landslide model,and shows that the historical earthquakes have caused serious damage to the interior of rock mass in the source area.The test also shows that the cumulative damage of the model increases with an increase in duration of earthquake loading.When the excitation intensity increases to a certain value,the damage accumulation velocity of the model suddenly increases.It reveals that frequent historical earthquake loads can be regarded as a main reason for the damage and deterioration of landslide rock mass.Damage accumulation and superposition occur in the slope.Under a long-term gravity,deformation of the slope gradually increases until catastrophic failure is triggered.The progressive deformation process of slope is summarized.Firstly,under strong earthquakes loading,a tensile fracture surface forms at the rear edge of the wavy deformation high and steep bedding slope.It reaches a certain critical depth and expands along the interlayer structural plane.Meantime,damaged fissures perpendicular to the structural plane also appear in the steep-gentle turning area of the slope.Secondly,under a coupling action of seismic loading and gravity,the interlaminar tensile crack surface at the rear edge of the slope extends to depth continuously.Meanwhile,rock fracture occurs in the steep-gentle turning area.The“two-way damage propagation”mode of the interlayer tensile crack surface occurs until the sliding surface is connected.However,due to the“locking section”effect of rock mass at the slope foot,it can still maintain a short-term stability.Thirdly,under the influences of the heavy rainfall before a landslide and the long-term gravity of the upper sliding mass,rock mass in the steep section at the slope foot breaks outward.Finally,a catastrophic landslide occurs.

Effects of deformation processes on morphology,microstructure and corrosion resistance of LDHs films on magnesium alloy AZ31

Highly oriented Mg-Al layered double hydroxide(LDHs)films were deposited on magnesium alloy AZ31 with different deformation processes by an easy in-situ growth method.The characteristics of the films were investigated by optical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),and electrochemical,immersion and hydrogen evolution tests.The corrosion protection performance ranked the LDHs films as the increasing series:CS-LDHs(as-cast sample with LDHs)<AE-LDHs(asymmetric extrusion sample with LDHs)<SE-LDHs(symmetric extrusion sample with LDHs)<RS-LDHs(rolled sample with LDHs).A thicker and more compact LDH conversion coating was formed on the RS sample,and had the best corrosion protection performance.

Deformation resistance of Fe-Mn-V-N alloy under different deformation processes

The deformation resistance of Fe-Mn-V-N alloy under different deformation conditions was investigated by hot compression method on thermal simulator. Effects of deformation degree, deformation temperature, and strain rate on deformation resistance were analyzed. The results show that when other conditions are constant, the deformation resistance increases with the increase in deformation degree and strain rate and decreases with the increase in deformation temperature. At the same time, the mathematical model of deformation resistance for Fe-Mn- V-N alloy was established by lstOpt software using the Levenberg-Marquardt optimization algorithm carried out on the fitting of regression coefficients, which has higher fitting precision.

Hot Deformation Behavior of GH738 for A-USC Turbine Blades

The hot deformation characteristics of GH738 superalloy over the temperature range of 1000 °C to 1 200 °C and strain range of 0.01 s^-1 to 10.0 s^-1 under a strain of 1.0 s^-1 were investigated through hot compression tests with a Gleeble-1500 simulation machine. The flow stress reached peak value before flow softening occurred. The average apparent activation energy（Q） of GH738 was calculated to be 430 k J/mol, and the stress index（n） is approximately 4.08. The processing map was developed based on flow stress data and dynamic materials model（DMM）. The map shows a dynamic recrystallization（DRX） domain in 1 050 °C to 1150 °C and 0.01 s^-1 to 1.0 s^-1 strain rate range with a peak efficiency of 45%, which is considered to be the optimum region for hot working. Moreover, the materials undergo flow instability in the temperature range of 1000 °C to 1050 °C and strain range of 1.0 s^-1 to 10.0 s^-1, and adiabatic shear bands can be observed in this domain.