Identifying and Tracing Single Products During Their Entire Life Cycle Through Networked Manufacturing System

This study covers the problem that most products become less competitive especially in the decline stages of their life cycle as most companies do not put adequate emphasis on using networked manufacturing systems in the entire life cycle of a single product. The study employed a non-experimental approach to collect data. The research paper relied on secondary data for further analysis. The secondary sources used in this paper have been referenced progressively in the entire paper. The paper found that most companies are often faced with the challenge of coping with quality management in a product life cycle. Also, it found that networked manufacturing systems have provided a new paradigm for real-time monitoring and control at various life stages. The paper is divided as following parts： section 1 is about the background and problem statement. Section 2 comes through literature review including theoretical ＆ empirical review. Section 3 explains the procedures and methods that were used in carrying out the study. It explains how data collection was carried out and how data analysis was performed. Section 4 is about the results the paper found. Section 5 is a discussion of the results presented.

A Study of the Bullwhip Effect for Short Life Cycle Products in Supply Chain Management

Shorter product life cycles present new dressed in supply chain literature. This research challenges to managing production and logistics not adequately adaddresses issues pertaining to the management of supply chains in a short life cycle environment. In this paper, we study the short life cycle environment; then we develop the ventory policy of the indirect manufacturer by explicitly using his demand us an output of the retailer＇s optimal inoptimal ordering policy. Finally, we also provide causes of the bullwhip effect in the context of short life cycle products.

Optimization of post-warranty sequential inspection for second-hand products

This paper considers an optimal sequential inspection schedule for a second-hand product after that the free nonrenewable warranty is expired. The length of warranty is prespecified and during the warranty period, the product is minimally repaired by the dealer when it fails. Following the expiration of the non-renewing warranty, the product is inspected and upgraded sequentially a fixed number of times at the expenses of the customer.At each inspection, the failure rate of the product is reduced proportionally so that the product is upgraded. The product is assumed to deteriorate as it ages and the replacement of the product occurs when a fixed number of inspections are rendered. In addition,the intervals between two successive inspections are assumed to decrease monotonically. The main objective of this paper is to determine the optimal improvement level to upgrade the product at each inspection so that the expected maintenance cost during the life cycle of the product is minimized from the perspective of the customer. Under the given cost structures, we derive an explicit formula to obtain the expected maintenance cost incurred during the life cycle of the product and discuss the method to find the optimal level of the improvement analytically in case the failure times follow the Weibull distribution. Numerical results are analyzed to observe the impact of relevant parameters on the optimal solution.

The study of metal cycles in China

A model of Fe-flow in the life cycle of steel product was put forward and analyzed. Three important resource and environmental indicators for Fe-flow analysis,that is,steel scrap index,iron ore index and iron loss index were derived from this model. Illustrative examples,demonstrating the influence of the variation of steel output on steel scrap index and iron ore index were given. Case studies for estimating the values of steel scrap index of Japan,China and USA in the period of 1988-1997 were carried out. It was clarified that the main reason of severe deficiency in steel scraps for China's steel industry was its continued rapid growth. The study of iron,copper,zinc and lead cycle in China was carried out successfully according to this model.

A Cost-benefit Measuring Model of Green Products in Manufacturing Industry

The paper builds up a cost-benefit measuring model of green products in manufacturing industry throughout its full life cycle, which can quantify green products＇ cost and benefit completely and correctly under the circumstance of satisfying enterprise, customer, environment and society. It also puts forth an operable method to estimate social benefit by opportunity cost and establishes a profit maximization-programming model. The model can be applied to justify whether some kinds of green products should be developed and produced.

Product Family Design Methodology Using Object-Oriented Approach

The serious competition environment of global marke t requests the enterprise to change traditional product development strategy and a dopt new theory in order to meet diverse customer needs while maintaining near m ass production efficiency, which is the main philosophy of mass customization. P roduct family design is research focus at present and also is the core technolog y of DFMC (design for mass customization). Firstly, this paper explores the fund amental issues of product family, such as concepts of modularity, commonality/di versity, product platform and product family architecture etc. We compare the te rminology between product family and object-oriented approach in the next step. Thirdly, this paper puts forwards one product family design methodology based o n product platform and under different phase of product life cycle constrains, f or example, functional, assembly and service etc. At the end section of this pap er, we applied, the object-oriented approach in above mentioned product family design methodology to realize the design process. In one word, this paper propos ed one product family design methodology based on object oriented approach and p roduct life cycle consideration, especially the conjointness of characteristic o f OOA and concepts of product family. The main property of OOA are encapsulation , inherence and polymorphism. Encapsulation can represent the module or building blocks of product family. Inherence can be extended to describe the modularity and commonality, and also be used to construct variant space. Alternative specif ic of product family architecture can be embodied with polymorphism. And fin aly, we give the future work contents. In order to derive the product platform a nd achieve modularity and commonality/diversity, interface management between bu ilding block is necessary. The question is how the OOA can be applied in interfa ce management to get our aim OOA is the basis of many information management sy stem, then the question is how to build one system to manage the information of product family and support mass customization The third question is how to deve lop one computer aided tool to facilitate the application of OOA for product fam ily design, even be used to category of design for mass customization.

Concept of Integrated Waste Management as Recoverable Resources in Product Cycle

This paper presents a conceptual framework of integrated waste management which focuses on all stages of product life cycle. A mechanism of resource recovery motivating from waste in economic system （designers, producers, consumers, stakeholders in the field of disposal of the product） is suggested. The classification of institutional and economic instruments in the field of waste management as recoverable resources is developed. The author has proposed a scientific and methodical approach to the formation of an integrated waste management as recoverable resources, which is based on a set of methods of economic incentives at all stages of product life cycle and ensures the maximum possible and the environmentally safe management of wastes containing valuable resource components.

SPACE CARGO TRANSPORT BAGS THROUGH MEMBRANE WATER TREATMENT ELEMENTS TO SPACE ARCHITECTURE BUILDING ELEMENT:A TOTAL PRODUCT SUSTAINABILITY AND LIFE CYCLE DESIGN OPTIMIZATION EXPERIMENT

The CTB Water Wall project is a maximal product life cycle utilization concept study by members of the space architecture design community.Its function is to demonstrate a human space activity Cargo Transport Bag(CTB)that becomes a primary water recycling membrane element after delivery of cargo,and then a permanent architectural building block for sustainable space habitation after its use in water treatment is complete.As such,it is intended as an experiment in radical life cycle product optimization in an extremely mass-constrained application environment(human space operations).It also introduces some fundamentally interesting concepts in architectural use of waste materials in extreme environments.Finally,it is in some ways a simple,tactile and visual demonstration of how far sustainable product design can be taken,if the motivation and technical justification are present.

基于TLBO算法的不确定性条件下复杂产品协同设计的可靠性拓扑优化

复杂产品的拓扑优化设计可以显著节省材料和节能,有效地降低惯性力和机械振动。本研究以一种大吨位液压机作为典型的复杂产品,用于阐述该优化方法。本文提出了一种基于可靠性与优化解耦模型和基于教学学习的优化(TLBO)算法的可靠性拓扑优化方法。将由板结构形成的支撑物作为拓扑优化对象,重量轻、稳定性好。将不确定性下的可靠性优化和结构拓扑优化协同处理。首先,利用有限差分法将优化问题中的不确定性参数修正为确定性参数。然后,将不确定性可靠性分析和拓扑优化的复杂嵌套解耦。最后,利用TLBO算法求解解耦模型,该算法参数少,求解速度快。TLBO算法采用了自适应教学因子,在初始阶段实现了更快的收敛速度,并在后期进行了更精细的搜索。本文给出了一个液压机基板结构的数值实例,说明了该方法的有效性。

Two Approaches of Substance Flow Analysis—An Inspiration from Fluid Mechanics

That flow is the common feature of substance flow and fluid flow is the viewpoint emphasized in the paper. Some notes on fluid mechanics, including the two approaches of fluid flow description, were given. The concepts of the chain and the chain group of product life cycles, which are essential for understanding the specific features of substance flow, were advanced. Taking the specific feature of substance flow into consideration, on the analogy of the two approaches in fluid mechanics, two approaches of substance flow analysis, i.e. L method and E model, were formulated. Illustrative models of steady and unsteady substance flow were sketched by both methods, and comparison between them was made in general.

An Analysis of Contemporary Copper Recycling in China

Copper consumption increased very quickly in China in recent years,which could not be met by inland copper industry.In order to achieve a sustainable development of copper industry,an analysis of copper recycling in China was necessary.For the life cycle of copper products a copper-flow diagram with time factor was worked out and the contemporary copper recycling in China was analyzed,from which the following data were obtained.The average life cycle of copper products was 30 years.From 1998 to 2002,the use ratio of copper scraps in copper production,the use ratio of copper scraps in copper manufacture,the materials self-support ratio in copper production,and the materials self-support ratio in copper manufacture were 26.50%,15.49%,48.05% and 59.41%,respectively.The materials self-support ratios in copper production and manufacture declined year by year in recent years on the whole,and the latter dropped more quickly.The average index of copper ore and copper scrap from 1998 to 2002 were 0.8475 t/t and 0.0736 t/t,respectively;and copper resource efficiency was 1.1855 t/t.Some efforts should be paid to reduce copper ores consumption and promote copper scraps regeneration.Copper scraps were mostly imported from foreign countries because of shortage in recent years in China.Here the reasons related to copper scraps deficiency were also demonstrated.But we can forecast:when copper production was in a slow rise or in a steady state in China,the deficiency of copper scraps may be mitigated;when copper production was in a steady state for a very long time,copper scraps may become relatively abundant.According to the status of copper industry in China,the raw materials of copper production and manufacture have to depend on oversea markets heavily in recent years,and at the same time,the copper scraps using proportion and efficiency in copper industry should be improved.

INTELLIGENT MECHANISM TO SUPPORT DFX ABILITIES IN AUTOMATED DESIGNER'S ENVIRONMENT

The paper aims at providing a computerized design environment to support product design practically. The authors solved this problem by taking the product life-cycle issues into consideration as more as possible during the design process from the designer-oriented perspective of view. Design for X-abilities (DFX) is an effective approach to this philosophy. So the paper mainly presents the infrastructure of an intelligent DFX mechanism which is the essential part of the developed product design environment. At first the designer-oriented computer environment DesignerSpace is introduced for understanding the designer how to implement design activities and DFX method better. In order to integrate design knowledge from downstream aspects for the optimization and the design decision-making, an intelligent DFX mechanism is developed to incorporate knowledge base, algorithm-base and monitoring/debugging tools. DesignerSpace is implemented with DFX abilities and applied to the blisk design of aircraft engine and the further development is strongly intended.

A Model Fitting Approach to Depict the Global Textile Trade

Since the mercantilism era, economists have built up trade theories to explain the rationale and patterns of world trade.In this paper, the explanatory power of the international product life cycle (IPLC) theory for describing the trends and patterns of the global textile trade, one of the most geographically dispersed export items in both developed and developing countries/regions, is discussed. Data at SITC two-digit level (SITC 65 ) were collected and time series regressions were performed to analyze the value trends and world shares of textile exports from 1990 to 2000 for selected developed economies. It was found that some developed economies have increased their world shares in textile exports, which indicated that global trade shift in the textile industry may not follow what the IPLC has suggested.

Global warming potential associated with Irish milk powder production

Climate change is an ever growing issue and a major concem worldwide. Both producers and processors need to address the issue now by reducing, their carbon footprint. Additionally, if Ireland is to meet their climate and energy targets, as outlined in Food Harvest 2020, which outlines a range ot objectives for the Irish agricultural sector, the efficient use of resources and fuels within the industry will need to be increased. In Ireland, agriculture accounts for 29.2% of the total greenhouse gas powder, is examined in order to estimate the global warming potential （GWP） associated with its manufacture using life cycle assessment. A cradle-to-processing factory gate analysis, which includes raw milk production, raw milk transportation to the processmg tactory, its processing into eacla product and product packaging, is assessed in this study using data collected circa 2013. The factories surveyed processed approximately 24% of the total raw milk processed in the Republic of Ireland in 2013, which was 5.83 billion liter. The average total GWP associated with the manufacture of milk powder is 9.731 kg CO2eq·kg^-1 milk powder, which has a standard deviation of 2.26 kg CO2eq·kg^-1 milk powder, for the life cycle stages analyzed in this study. The most significant contributor to GWP is raw milk production （84%）, followed by dairy processing （14%）, with the remainder of the life cycle stages contributing approximately 2%.

Some Problems of Recycling Industrial Materials

The industrial system should learn from the natural ecosystem. The resource utilization efficiency should be increased and the environmental load should be decreased, depending on the materials recycled in the system. The classification of industrial materials from the viewpoint of large-scale recycling was stated. Recycling of materials, on three different levels, was introduced in the industrial system. The metal flow diagram in the life cycle of products, in the case of no materials recycled, materials partially recycled, and materials completely recycled, was given. The natural resource conservation and the waste emission reduction were analyzed under the condition of materials completely recycled. The expressions for the relation between resource efficiency and material recycling rate, and the relation between eco-efficiency and material recycling rate were derived, and the curves describing the relationship between them were protracted. The diagram of iron flow in the life cycle of iron and steel products in China, in 2001, was given, and the iron resource efficiency, material recycling rate, and iron eco-efficiency were analyzed. The variation of iron resource efficiency with the material recycling rate was analyzed for two different production ratios.

Optimal advertising duration for profit maximization

The current research elucidates the advertising scheme of automotive innovation by incorporating the various stages of the product life cycle.The study proposes an empirical model for the automotive industry to evaluate a time-point known as a switch-point or a take-off point at which firms should modify the advertising and sales promotion strategies to boost sales volume.The problem applies a time-series innovation diffusion model wherein adoption rate changes when a product enters a growth stage and then again when the company stops the advertising campaign in the maturity stage.The present paper develops a profit maximization problem,which optimizes the overall advertising duration and advertising take-off point.A numerical illustration is provided using the actual sales data of automobile industries,and sensitivity analysis is further performed to validate the effect of critical parameters on the optimization problem.

Warranty and Preventive Maintenance Analysis for Sustainable Reverse Supply Chains

In addition to being environmentally friendly,remanufactured products are popular with consumers because they offer the latest technology at a lower price,in comparison to brand new products.However,some consumers hesitate to buy remanufactured products because they are skeptical about their quality.Thus,they are unsure of the extent to which the product will render services when compared to a new product.A promotional marketing strategy employed by remanufacturers is to offer warranties for these products.To that end,this study scrutinizes the impact of offering non-renewing warranties on remanufactured products.Specifically,in this paper,a methodology is suggested,which simultaneously minimizes the cost incurred by the remanufacturers and maximizes consumer confidence toward buying remanufactured products.This study uses a discrete-event simulation to optimize the implementation of a two-dimensional non-renewing warranty policy for remanufactured products.The implementation is illustrated using a specific product recovery system called the Advanced Remanufacturing-To-Order system.The experiments in the study were designed using Taguchi’s Orthogonal Arrays to represent the entire domain of the recovery system to observe system behavior under various experimental conditions.

Managing obsolescence of embedded hardware and software in secure and trusted systems

Obsolescence of integrated systems which contain hardware and software is a problem that affects multiple industries and can occur for many reasons,including technological,economic,organizational,and social factors.It is especially acute in products and systems that have long life cycles,where a high rate of technological innovation of the subcomponents result in a mismatch in life cycles between the components and the systems.While several approaches for obsolescence forecasting exist,they often require data that may not be available.This paper describes an approach using non-probabilistic scenarios coupled with decision analysis to investigate how particular scenarios influence priority setting for products and systems.Scenarios are generated from a list of emergent and future conditions related to obsolescence.The key result is an identification of the most and least disruptive scenarios to the decision maker’s priorities.An example is presented related to the selection of technologies for energy islanding,which demonstrates the methodology using six obsolescence scenarios.The paper should be of broad interest to scholars and practitioners engaged with enterprise risk management and similar challenges of large-scale systems.