Installation and Debugging of Auto-control System in Fruit Wine Production Line

[Objective] The aim was to test the controlling effect of cleaning steriliza- tion system, material conveying system, and fermentation jar cooling system with equip- ments of fruit wine production line introduced in this study and its auto-control sys- tem field assembled and debugged. [Method] Based on controlling equipment and setting parameters on the configuration interface, the operation state of the control equipments could be real-time monitored and controlled with the help of configura- tion software. [Result] The result showed that the equipment system could reduce the temperature into 12 ℃ with the error of ＋0.5 ℃within 110 minutes when the fermentation temperature is set at 12 ℃ in real production. [Conclusion] The auto- control system of fruit wine production line was easy to be assembled and de- bugged to meet demands of different fruit wine productions.

Comparison of Efficiencies of Two Production Lines with Buffering Capacities at Common and Separative Allocation

In this paper, the efficiencies of two production lines, one is with commonly, the other is with separately buffer capacities are compared, the result is that the former one is better than the latter

Multi-objective reconfigurable production line scheduling for smart home appliances

In a typical discrete manufacturing process,a new type of reconfigurable production line is introduced,which aims to help small-and mid-size enterprises to improve machine utilization and reduce production cost.In order to effectively handle the production scheduling problem for the manufacturing system,an improved multi-objective particle swarm optimization algorithm based on Brownian motion(MOPSO-BM)is proposed.Since the existing MOPSO algorithms are easily stuck in the local optimum,the global search ability of the proposed method is enhanced based on the random motion mechanism of the BM.To further strengthen the global search capacity,a strategy of fitting the inertia weight with the piecewise Gaussian cumulative distribution function(GCDF)is included,which helps to maintain an excellent convergence rate of the algorithm.Based on the commonly used indicators generational distance(GD)and hypervolume(HV),we compare the MOPSO-BM with several other latest algorithms on the benchmark functions,and it shows a better overall performance.Furthermore,for a real reconfigurable production line of smart home appliances,three algorithms,namely non-dominated sorting genetic algorithm-II(NSGA-II),decomposition-based MOPSO(dMOPSO)and MOPSO-BM,are applied to tackle the scheduling problem.It is demonstrated that MOPSO-BM outperforms the others in terms of convergence rate and quality of solutions.

RECONFIGURABLE PRODUCTION LINE MODELING AND SCHEDULING USING PETRI NETS AND GENETIC ALGORITHM

In response to the production capacity and functionality variations, a genetic algorithm （GA） embedded with deterministic timed Petri nets（DTPN） for reconfigurable production line（RPL） is proposed to solve its scheduling problem. The basic DTPN modules are presented to model the corresponding variable structures in RPL, and then the scheduling model of the whole RPL is constructed. And in the scheduling algorithm, firing sequences of the Petri nets model are used as chromosomes, thus the selection, crossover, and mutation operator do not deal with the elements in the problem space, but the elements of Petri nets model. Accordingly, all the algorithms for GA operations embedded with Petri nets model are proposed. Moreover, the new weighted single-objective optimization based on reconfiguration cost and E/T is used. The results of a DC motor RPL scheduling suggest that the presented DTPN-GA scheduling algorithm has a significant impact on RPL scheduling, and provide obvious improvements over the conventional scheduling method in practice that meets duedate, minimizes reconfiguration cost, and enhances cost effectivity.

Identifying Counterexamples Without Variability in Software Product Line Model Checking

Product detection based on state abstraction technologies in the software product line(SPL)is more complex when compared to a single system.This variability constitutes a new complexity,and the counterexample may be valid for some products but spurious for others.In this paper,we found that spurious products are primarily due to the failure states,which correspond to the spurious counterexamples.The violated products correspond to the real counterexamples.Hence,identifying counterexamples is a critical problem in detecting violated products.In our approach,we obtain the violated products through the genuine counterexamples,which have no failure state,to avoid the tedious computation of identifying spurious products dealt with by the existing algorithm.This can be executed in parallel to improve the efficiency further.Experimental results showthat our approach performswell,varying with the growth of the system scale.By analyzing counterexamples in the abstract model,we observed that spurious products occur in the failure state.The approach helps in identifying whether a counterexample is spurious or genuine.The approach also helps to check whether a failure state exists in the counterexample.The performance evaluation shows that the proposed approach helps significantly in improving the efficiency of abstraction-based SPL model checking.

The Design of a Novel Bearing Manufacturing Line Based on Simulation

This paper is a case study of the production line at an automotive ancillary manufacturing plant. At first, the production line is studied for possible areas of improvement. Time study data are collected for each process and the best set-up is calculated to make the plant leaner. Furthermore, suggestions are made to procure machines from the market that make the plant leaner and more efficient. To make the suggestions indubitable, a time study calculation is done for the new machine layout.

Minimizing Makespan on Mixed Mass Production Lines of Two and Three Machines

The objective of the research discussed in this paper has been to find an optimal schedule on mixed mass production lines of two and three machines. Johnson's rule on flow shops is generalized to mixed mass production lines. Scheduling methods on three-machine lines are proposed for six special kinds of data of processing times of jobs. The scheduling method on two-machine lines is also proposed.

Constructing the Virtual Production Line

In order to study the constructing technology of virtual production line, the structure model of virtual production line was presented, and the object oriented technique was used to establish its basic classes and relevant models, including solid model, behavior model and object oriented Petri net based control model, and based on this, the constructing of virtual production line was realized. The application proved that the virtual production line had many good characteristics, such as visualization, interaction, multi layer and reusability, and it's an efficient tool of analyzing and modeling for layout planning and rapidly reconfiguring of production line.

Binary Oriented Feature Selection for Valid Product Derivation in Software Product Line

Software Product Line(SPL)is a group of software-intensive systems that share common and variable resources for developing a particular system.The feature model is a tree-type structure used to manage SPL’s common and variable features with their different relations and problem of Crosstree Constraints(CTC).CTC problems exist in groups of common and variable features among the sub-tree of feature models more diverse in Internet of Things(IoT)devices because different Internet devices and protocols are communicated.Therefore,managing the CTC problem to achieve valid product configuration in IoT-based SPL is more complex,time-consuming,and hard.However,the CTC problem needs to be considered in previously proposed approaches such as Commonality VariabilityModeling of Features(COVAMOF)andGenarch+tool;therefore,invalid products are generated.This research has proposed a novel approach Binary Oriented Feature Selection Crosstree Constraints(BOFS-CTC),to find all possible valid products by selecting the features according to cardinality constraints and cross-tree constraint problems in the featuremodel of SPL.BOFS-CTC removes the invalid products at the early stage of feature selection for the product configuration.Furthermore,this research developed the BOFS-CTC algorithm and applied it to,IoT-based feature models.The findings of this research are that no relationship constraints and CTC violations occur and drive the valid feature product configurations for the application development by removing the invalid product configurations.The accuracy of BOFS-CTC is measured by the integration sampling technique,where different valid product configurations are compared with the product configurations derived by BOFS-CTC and found 100%correct.Using BOFS-CTC eliminates the testing cost and development effort of invalid SPL products.

Improved Algebraic Model for Serial Production Lines with Limited Buffer Sizes

The ordered event model is improved to describe serial production lines with limited buffer sizes. The improved model hasthe same computational burden as the original one and can be constrUcted directly according to given principles. Several simulationexamples are cited to verify this improved model. Extensions and open problems are also indicated. By means of this new model, serialProduotion lines with limitations of resources can be stUdied analytically.

Generalized CAPP and synthetic evaluation strategy for production line of accuracy welding

This paper presents generalized CAPP （G-CAPP） method which deals with macro process planning for multiobjective in the planning stage of production line of accuracy welding （PLAW） based on the features of accuracy welding production （ AWP ）. G-CAPP offers foundations for prototype design and general equipment sorting, production capacity predication and production analysis by means of simulation and optimization. A synthetic hierarchy evaluation （SHE） model for G-CAPP established according to the planning objective is utilized to estimate the alternate processing plans by using membership function and analytic hierarchy process （AHP） of operational theory. The assembly welding line of hydraulic torque converter （HTC） is as an example of typical A WP to explicate G-CAPP and synthetic evaluating strategy of PLAW. The feasible and rational process configuration strategies of HTC assembly welding line are pointed oat under different planning objective.

Continental AG＇s turbocharger production line completed in Shanghai, China

Continental AG completed the turbocharger production line in Jiading district, Shanghai, China, which is the first turbocharger production line of the Group outside Europe. Shanghai plant now, with about 1,600 employees, has a number of production lines including ABS system.

Data-Centric Approach to Digital Twin Modeling of Production Lines

Digital twin(DT) is a virtual replica of a physical world that has become one of the most important ideas in the manufacturing industry’s digital revolution. DT modeling is a vital issue in building a DT of a production line. In this paper, a method is proposed to address the difficulties of complicated production line business and data heterogeneity. The method focuses on essential data in the production line and creates conceptual and information models based on the ArtiFlow model and AutomationML(AML). Conceptual models are mainly used to describe and analyze the business activities of the production line, and information models describe real production lines in the form of XML files. The proposed modeling approach has been applied to a real-world clothing production line to demonstrate its feasibility and effectiveness.

Multi-objectives and Simulation Models for Develop Production Line in Automobiles Manufacturing System

Automotive manufacturing is complex and includes the coordination of design in the manufacturing system. The manufacturing approaches over the past few years, disassembly have been a key issue, and it seems that simulation models are usually tailored to address a narrow set of industrial issues. This paper describes the development of the production line in the automobile manufacturing system through design, operation, and maintenance, based on multi-objectives of Algorithm and Simulation Model called MOA-SM. The both models are being developed at three different levels： the production line in the body and assembly shop, supply chain, and the production plan. The optimization tries to involve more objectives to solve the issues in manufacturing system. A solution that may optimize one performance measure may deteriorate since other performance solutions are difficult. The resulting algorithms are comparable to the simulation and multi-object in terms of success rate, assembly times, peak forces, moments, and have assembly times superior to those of a benchmark blind search algorithm.

Two semi-solid die-casting production lines of Xuzhou Die- casting Technology Co., Ltd. officially put into operation

The two production lines for the first phase of the semi-solid die-casting high-end parts project were put into production in this October, and can monthly produce more than 30 thousand die casting parts.

ZTE Showcases LTE Product Line in Germany

On November 26, 2009, ZTE Corporation (ZTE), a leading global provider of telecommunications equipment and network solutions, was showcasing its Long Term Evolution (LTE) products and solutions to network

A Product Line Approach to Design an Embedded Web System for Healthcare

With the recent advances in mobile technology and wireless network technology, embedded systems are being widely used in modem society today. Particularly, a home healthcare system is a networked embedded system where the main functions are to control the disease processes and to help patients maintain their independence and maximum level of function within their own homes and communities. It seems to be self-evident to design a system that would support both patients and their healthcare providers in the process of treatment. Nevertheless, little work in integrating embedded devices with intemet for the support of patients have been done to date. In this paper, we show how to design a healthcare system for supporting the management of the conditions of patients with chronic diseases. This system is built around wireless networked embedded devices, and integrates the intemet technology for telemonitoring the patient＇s health and notifying of doctors if emergency action is required. Also, patients themselves may specify personal alerts for condition-related issues.

CONCURRENT PRODUCT PORTFOLIO PLANNING AND MIXED PRODUCT ASSEMBLY LINE BALANCING

Reconfigurable products and manufacturing systems have enabled manufacturers to provide ＂cost effective＂ variety to the market. In spite of these new technologies, the expense of manufacturing makes it infeasible to supply all the possible variants to the market for some industries. Therefore, the determination of the right number of product variantsto offer in the product portfolios becomes an important consideration. The product portfolio planning problem had been independently well studied from marketing and engineering perspectives. However, advantages can be gained from using a concurrent marketing and engineering approach. Concurrent product development strategies specifically for reconfigurable products and manufacturing systems can allow manufacturers to select best product portfolios from marketing, product design and manufacturing perspectives. A methodology for the concurrent design of a product portfolio and assembly system is presented. The objective of the concurrent product portfolio planning and assembly system design problem is to obtain the product variants that will make up the product portfolio such that oversupply of optional modules is minimized and the assembly line efficiency is maximized. Explicit design of the assembly system is obtained during the solution of the problem. It is assumed that the demand for optional modules and the assembly times for these modules are known a priori. A genetic algorithm is used in the solution of the problem. The basic premise of this methodology is that the selected product portfolio has a significant impact on the solution of the assembly line balancing problem. An example is used to validate this hypothesis. The example is then further developed to demonstrate how the methodology can be used to obtain the optimal product portfolio. This approach is intended for use by manufacturers during the early design stages of product family design.

An Energy Saving Glass Deep Processing Line Put into Production in Hubei

On July 16, 2013, the first low-E energy saving glass deep processing line of Hubei Zhongyi Glass Co., Ltd. was put into production in Changyang County of Hubei Province. Low-E glass is a kind of new glass featured with good lighting, thermal insulation, and ultraviolet radiation resistance. So far contracts worth about CNY 50 million have been signed.