数控车削实训可以提升学生的实践动手能力,激发学生的实践创新能力。由于数控车削实训涉及教学内容较多,且要求学生独立操作数控设备,具有一定的安全隐患。该文通过分析传统教学安全措施,并梳理数控车削常见安全隐患及其发生原因,结合...数控车削实训可以提升学生的实践动手能力,激发学生的实践创新能力。由于数控车削实训涉及教学内容较多,且要求学生独立操作数控设备,具有一定的安全隐患。该文通过分析传统教学安全措施,并梳理数控车削常见安全隐患及其发生原因,结合数控车削实训实际情况,提出了基于可编程机床控制器(production material control, PMC)控制的数控车削实训安全防护装置。使用数控机床自带的PMC实时监控实训工量器具,设置一定的逻辑关系控制主轴的启动,以实现安全防护目的;通过“指纹授权+逻辑关系”协助实训指导教师进行管理,达到规范管理目的。实践证明:该安全防护装置能有效减少实训安全事故的发生,提升学生职业素养,降低实训指导教师的劳动强度。展开更多
The Ethernet and field-bus communications are used in the machine control system （MCS） of HL-2A. The control net, with a programmable logic controller （PLC） as its logic control master, an engineering control mana...The Ethernet and field-bus communications are used in the machine control system （MCS） of HL-2A. The control net, with a programmable logic controller （PLC） as its logic control master, an engineering control management station as its net server, and a timing control PC connected to a number of terminals, flexibly and freely transfers information among the nodes on it with the Ethernet transmission techniques. The PLC masters the field bus, which carries small pieces of information between PLC and the field sites reliably and quickly. The control net is connected into the data net, where Internet access and sharing of more experimental data are enabled. The communication in the MCS guarantees the digitalization, automation and centralization. Also provided are a satisfactory degree of safety, reliability, stability, expandability and flexibility for maintenance.展开更多
This paper describes the replacement of a controller for a programmable universal machine for assembly (PUMA) 512 robot with a newly designed PC based (open architecture) controller employing a real-time direct contro...This paper describes the replacement of a controller for a programmable universal machine for assembly (PUMA) 512 robot with a newly designed PC based (open architecture) controller employing a real-time direct control of six joints. The original structure of the PUMA robot is retained. The hardware of the new controller includes such in-house designed parts as pulse width modulation (PWM) amplifiers, digital and analog controllers, I/O cards, signal conditioner cards, and 16-bit A/D and D/A boards. An Intel Pentium IV industrial computer is used as the central controller. The control software is implemented using VC++ programming language. The trajectory tracking performance of all six joints is tested at varying velocities. Experimental results show that it is feasible to implement the suggested open architecture platform for PUMA 500 series robots through the software routines running on a PC. By assembling controller from off-the-shell hardware and software components, the benefits of reduced and improved robustness have been realized.展开更多
文摘数控车削实训可以提升学生的实践动手能力,激发学生的实践创新能力。由于数控车削实训涉及教学内容较多,且要求学生独立操作数控设备,具有一定的安全隐患。该文通过分析传统教学安全措施,并梳理数控车削常见安全隐患及其发生原因,结合数控车削实训实际情况,提出了基于可编程机床控制器(production material control, PMC)控制的数控车削实训安全防护装置。使用数控机床自带的PMC实时监控实训工量器具,设置一定的逻辑关系控制主轴的启动,以实现安全防护目的;通过“指纹授权+逻辑关系”协助实训指导教师进行管理,达到规范管理目的。实践证明:该安全防护装置能有效减少实训安全事故的发生,提升学生职业素养,降低实训指导教师的劳动强度。
基金The project supported by National Natural Science Foundation of China (No. 10175022) and Sichuan Provincial Youth Foundation
文摘The Ethernet and field-bus communications are used in the machine control system （MCS） of HL-2A. The control net, with a programmable logic controller （PLC） as its logic control master, an engineering control management station as its net server, and a timing control PC connected to a number of terminals, flexibly and freely transfers information among the nodes on it with the Ethernet transmission techniques. The PLC masters the field bus, which carries small pieces of information between PLC and the field sites reliably and quickly. The control net is connected into the data net, where Internet access and sharing of more experimental data are enabled. The communication in the MCS guarantees the digitalization, automation and centralization. Also provided are a satisfactory degree of safety, reliability, stability, expandability and flexibility for maintenance.
文摘This paper describes the replacement of a controller for a programmable universal machine for assembly (PUMA) 512 robot with a newly designed PC based (open architecture) controller employing a real-time direct control of six joints. The original structure of the PUMA robot is retained. The hardware of the new controller includes such in-house designed parts as pulse width modulation (PWM) amplifiers, digital and analog controllers, I/O cards, signal conditioner cards, and 16-bit A/D and D/A boards. An Intel Pentium IV industrial computer is used as the central controller. The control software is implemented using VC++ programming language. The trajectory tracking performance of all six joints is tested at varying velocities. Experimental results show that it is feasible to implement the suggested open architecture platform for PUMA 500 series robots through the software routines running on a PC. By assembling controller from off-the-shell hardware and software components, the benefits of reduced and improved robustness have been realized.
