A fuzzy logic intelligent control system of pulsed MAG welding inverter based on digital signal processor (DSP) is proposed to obtain the consistency of arc length in pulsed MAG welding. The proposed control system ...A fuzzy logic intelligent control system of pulsed MAG welding inverter based on digital signal processor (DSP) is proposed to obtain the consistency of arc length in pulsed MAG welding. The proposed control system combines the merits of intelligent control with DSP digital control. The fuzzy logic intelligent control system designed is a typical two-input-single-output structure, and regards the error and the change in error of peak arc voltage as two inputs and the background time as single output. The fuzzy logic intelligent control system is realized in a look-up table (LUT) method by using MATLAB based fuzzy logic toolbox, and the implement of LUT method based on DSP is also discussed. The pulsed MAG welding experimental results demonstrate that the developed fuzzy logic intelligent control system based on DSP has strong arc length controlling ability to accomplish the stable pulsed MAG welding process and controls pulsed MAG welding inverter digitally and intelligently.展开更多
A digital control of pulsed gas metal arc welding inverter was proposed. A control system consisting of analogue parts was replaced with a new digital control implemented in a TMS320LF2407A DSP chip. The design and co...A digital control of pulsed gas metal arc welding inverter was proposed. A control system consisting of analogue parts was replaced with a new digital control implemented in a TMS320LF2407A DSP chip. The design and constructional features of the whole digital control were presented. The resources of the DSP chip were efficiently utilized and the circuits are very concise, which can enhance the stability and reliability of welding inverter. Experimental results demonstrate that the developed digital control has the ability to accomplish the excellent pulsed gas metal arc welding process and the merits of the developed digital control are stable welding process, little spatter and perfect weld appearance.展开更多
A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative (DCEN), which can i...A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative (DCEN), which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor (DSP) is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.展开更多
This paper describes a pulse compressor implementation with DSP for small Time Bandwidth (TB) product Linear Frequency Modulation (LFM) waveform. It contains the digital generation of the LFM waveform and the dig...This paper describes a pulse compressor implementation with DSP for small Time Bandwidth (TB) product Linear Frequency Modulation (LFM) waveform. It contains the digital generation of the LFM waveform and the digital internally Hamming weighted compression filter. Two methods for suppression of time sidelobe of the digital pulse compressor are employed. First, the LFM waveform is modified by using cubic phase pre distortion for reducing the effect of Fresnel ripples in small TB product LFM waveform. Secondly, anti aliasing filter is used before A/D converter for reducing spectrum skirt level of the returned LFM waveform. The parameters of the compression filter implemented with IMSA100 DSP are programmable. The experiments show that the peak time sidelobe level of the digital pulse compressor is less than -32 dB for TB product of 20.展开更多
基金supported by National Natural Science Foundation of China(No.50375054)China Postdoctoral Science Foundation (No.20060400745).
文摘A fuzzy logic intelligent control system of pulsed MAG welding inverter based on digital signal processor (DSP) is proposed to obtain the consistency of arc length in pulsed MAG welding. The proposed control system combines the merits of intelligent control with DSP digital control. The fuzzy logic intelligent control system designed is a typical two-input-single-output structure, and regards the error and the change in error of peak arc voltage as two inputs and the background time as single output. The fuzzy logic intelligent control system is realized in a look-up table (LUT) method by using MATLAB based fuzzy logic toolbox, and the implement of LUT method based on DSP is also discussed. The pulsed MAG welding experimental results demonstrate that the developed fuzzy logic intelligent control system based on DSP has strong arc length controlling ability to accomplish the stable pulsed MAG welding process and controls pulsed MAG welding inverter digitally and intelligently.
基金Supported by National Natural Science Foundation of China ( No50375054)China Postdoctoral Science Foundation ( No20060400745)
文摘A digital control of pulsed gas metal arc welding inverter was proposed. A control system consisting of analogue parts was replaced with a new digital control implemented in a TMS320LF2407A DSP chip. The design and constructional features of the whole digital control were presented. The resources of the DSP chip were efficiently utilized and the circuits are very concise, which can enhance the stability and reliability of welding inverter. Experimental results demonstrate that the developed digital control has the ability to accomplish the excellent pulsed gas metal arc welding process and the merits of the developed digital control are stable welding process, little spatter and perfect weld appearance.
文摘A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative (DCEN), which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor (DSP) is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.
文摘This paper describes a pulse compressor implementation with DSP for small Time Bandwidth (TB) product Linear Frequency Modulation (LFM) waveform. It contains the digital generation of the LFM waveform and the digital internally Hamming weighted compression filter. Two methods for suppression of time sidelobe of the digital pulse compressor are employed. First, the LFM waveform is modified by using cubic phase pre distortion for reducing the effect of Fresnel ripples in small TB product LFM waveform. Secondly, anti aliasing filter is used before A/D converter for reducing spectrum skirt level of the returned LFM waveform. The parameters of the compression filter implemented with IMSA100 DSP are programmable. The experiments show that the peak time sidelobe level of the digital pulse compressor is less than -32 dB for TB product of 20.