To overcome the shortcomings of conventional plasma arc welding （ PAW）, the ＇ controlled pulse key-holing＇ strategy is proposed and the keyhole PAW experiment system is developed. ＇The efflux plasma voltage signa...To overcome the shortcomings of conventional plasma arc welding （ PAW）, the ＇ controlled pulse key-holing＇ strategy is proposed and the keyhole PAW experiment system is developed. ＇The efflux plasma voltage signal is detected in realtime to characterize the keyhole size and dimension. The welding current waveform for controlled pulse key-holing strategy is implemented, and two slow-decreasing slopes are added at the dropping point from peak current to base current to further reduce both heat input and arc force so that the controllability of keyhole dynamics is improved. Two kinds of PAW tests are conducted, anti the different parameters of the controlled pulse current and the relevant efflux plasma voltage are measured in real-time to investigate ihe effects of welding current waveform parameters on the key-holing condition.展开更多
Structure of main air discharging switch and a crowbar TVS （triggered vacuum switch） are designed and their triggering characteristics are investigated. The experimental results showed that for TVS the operating vol...Structure of main air discharging switch and a crowbar TVS （triggered vacuum switch） are designed and their triggering characteristics are investigated. The experimental results showed that for TVS the operating voltage range is from 1.3 kV to 120 kV, its maximum delay time is 400 ns and its jitter is 4-10 ns. Based on these results the crowbar 10/350μs （i.e., with a front time of 10μs and a duration of 350 μs） pulse current circuit and its controlling circuit are designed. With a 10μF stored capacitor C and a 6 μF waveform forming induction, a pulse current is generated with a maximum of 100 kA, front time of 10 ns and duration of 350μs. This pulse waveform can be used for testing SPD （surge protective devices）.展开更多
基金Acknowledgement The authors are grateful to the financial support for this research from the National Natural Science Foundation of China （Key Program Grant No. 50936003）.
文摘To overcome the shortcomings of conventional plasma arc welding （ PAW）, the ＇ controlled pulse key-holing＇ strategy is proposed and the keyhole PAW experiment system is developed. ＇The efflux plasma voltage signal is detected in realtime to characterize the keyhole size and dimension. The welding current waveform for controlled pulse key-holing strategy is implemented, and two slow-decreasing slopes are added at the dropping point from peak current to base current to further reduce both heat input and arc force so that the controllability of keyhole dynamics is improved. Two kinds of PAW tests are conducted, anti the different parameters of the controlled pulse current and the relevant efflux plasma voltage are measured in real-time to investigate ihe effects of welding current waveform parameters on the key-holing condition.
基金supported by the New Century Talent Foundation of Ministry of Education of China (NCET-08-0438)
文摘Structure of main air discharging switch and a crowbar TVS （triggered vacuum switch） are designed and their triggering characteristics are investigated. The experimental results showed that for TVS the operating voltage range is from 1.3 kV to 120 kV, its maximum delay time is 400 ns and its jitter is 4-10 ns. Based on these results the crowbar 10/350μs （i.e., with a front time of 10μs and a duration of 350 μs） pulse current circuit and its controlling circuit are designed. With a 10μF stored capacitor C and a 6 μF waveform forming induction, a pulse current is generated with a maximum of 100 kA, front time of 10 ns and duration of 350μs. This pulse waveform can be used for testing SPD （surge protective devices）.
