The effects of a pulsed magnetic field on the solidified microstructure of pure Mg were investigated.The results show that microstructure of pure Mg is considerably refined via columnar-to-equiaxed growth under the pu...The effects of a pulsed magnetic field on the solidified microstructure of pure Mg were investigated.The results show that microstructure of pure Mg is considerably refined via columnar-to-equiaxed growth under the pulsed magnetic field and the average grain size is refined to 260？？ under the optimal processing conditions.A mathematical model was built to describe the interaction of the electromagnetic-flow fields during solidification with ANSYS software.The pulsed electric circuit was first solved and then it is substituted into the magnetic field model.The fluid flow model was solved with the acquired electromagnetic force.The effects of pulse voltage frequency on the current wave and on the distribution of magnetic and flow fields were numerically studied.The pulsed magnetic field increases melt convection,which stirs and fractures the dendritic arms into pieces.These broken pieces are transported into the bulk liquid by the liquid flow and act as nuclei to enhance grain refinement.The Joule heat effect produced by the electric current also participates in the microstructural refinement.展开更多
For obtaining the finer grains of magnesium alloy,a novel combined pulsed magnetic field with different initial phases,also called out-ofphase pulsed magnetic field(OPPMF),was applied to study the solidification struc...For obtaining the finer grains of magnesium alloy,a novel combined pulsed magnetic field with different initial phases,also called out-ofphase pulsed magnetic field(OPPMF),was applied to study the solidification structure of AZ80 magnesium alloy.The numerical simulation was simultaneously conducted to investigate the refinement mechanisms.The experimental results showed that the macrostructure could be effectively refined by applying external magnetic field.Meanwhile,finer grains were obtained with the higher current intensity.However,the increase of current intensity could only refine the grains to about 0.5 mm.Furthermore,compared to a single pulsed magnetic field(PMF)and alternating series of OPPMF(Connection II),a finer structure was observed when the consecutive series of OPPMF(Connection I)was imposed.In contrast with a single PMF and Connection II,the numerical results showed that the greater axial Lorentz force was obtained under the Connection I,generating the stronger forced flow in the melt.It is believed that abundant nuclei could detach from the mold wall and move faster into the interior melt due to the stronger forced flow;besides,the lower superheat and greater temperature uniformity in bulk melt were realized,accounting for the finest structures under the Connection I.展开更多
基金Project(50774075)supported by the National Natural Science Foundation of ChinaProject(2006BAE04B01-4)supported by Key Technologies R&D Program,China
文摘The effects of a pulsed magnetic field on the solidified microstructure of pure Mg were investigated.The results show that microstructure of pure Mg is considerably refined via columnar-to-equiaxed growth under the pulsed magnetic field and the average grain size is refined to 260？？ under the optimal processing conditions.A mathematical model was built to describe the interaction of the electromagnetic-flow fields during solidification with ANSYS software.The pulsed electric circuit was first solved and then it is substituted into the magnetic field model.The fluid flow model was solved with the acquired electromagnetic force.The effects of pulse voltage frequency on the current wave and on the distribution of magnetic and flow fields were numerically studied.The pulsed magnetic field increases melt convection,which stirs and fractures the dendritic arms into pieces.These broken pieces are transported into the bulk liquid by the liquid flow and act as nuclei to enhance grain refinement.The Joule heat effect produced by the electric current also participates in the microstructural refinement.
基金This work was supported by the National Key Re-search and Development Program of China(Grant No.2016YFB0301101)the National Natural Science Foundation of China(Grant No.51971054)the Fundamental Research Funds for the Central Universities(Grant No.N180904006 and N2009006).
文摘For obtaining the finer grains of magnesium alloy,a novel combined pulsed magnetic field with different initial phases,also called out-ofphase pulsed magnetic field(OPPMF),was applied to study the solidification structure of AZ80 magnesium alloy.The numerical simulation was simultaneously conducted to investigate the refinement mechanisms.The experimental results showed that the macrostructure could be effectively refined by applying external magnetic field.Meanwhile,finer grains were obtained with the higher current intensity.However,the increase of current intensity could only refine the grains to about 0.5 mm.Furthermore,compared to a single pulsed magnetic field(PMF)and alternating series of OPPMF(Connection II),a finer structure was observed when the consecutive series of OPPMF(Connection I)was imposed.In contrast with a single PMF and Connection II,the numerical results showed that the greater axial Lorentz force was obtained under the Connection I,generating the stronger forced flow in the melt.It is believed that abundant nuclei could detach from the mold wall and move faster into the interior melt due to the stronger forced flow;besides,the lower superheat and greater temperature uniformity in bulk melt were realized,accounting for the finest structures under the Connection I.
