Experiment and simulation on the pyrite removal from the recirculating load of pulverizer with a dilute phase gas-solid fluidized bed

In order to reduce the energy consumption and subsequent air pollution of coal-fired power station, based on the analysis to size and density distribution of particles from the recirculating load of the classifier of pulverizer, the separation experiment on sampling material from power plant with a dilute phase fluidized bed to remove pyrite and other minerals and numerical simulation on the separation process were done. The results show that the minimum fluidization velocity is 1.62 cm/s. Pyrite and other minerals in the material are separated. Ash of the upper and bottom layer material account for 33.34% and 73.42% respectively and sulfur content occupy 1.12% and 8.96% respectively. Scanning electron microscopy and spectroscopy tests show that sulfur in the bottom material exist in the form of pyrite. Numerical simulation on the flow field form of the dilute phase separation bed with gas-solid two phase and particle motion verifies the experimental results.

Discussion on Selection of Pulverizer and Moisture of Pulverized Coal for Lignite Boilers

In China,the abrasion index and the free moisture are regarded as the criteria for determining whether the medium-speed pulverizer or the fan pulverizer could be selected.Based on comprehensive studies on foreign methods for choosing the pulverizing system for lignite boilers,it is suggested that the particle size of coal,the drying time,the drying temperature and the humidity should be taken into account when measuring the free moisture of lignite,and the total moisture could also be the principle for type selection of pulverizer for lignite boilers.Furthermore,the determination of pulverized-coal moisture has great influence on the running of pulverizing systems.The actual moisture of certain pulverized coals is compared with that calculated with different methods and a feasible method for determining the moisture of the pulverized coal is suggested.

Hot Working Technology and HP Pulverizer -Two Major Sophisticated Processing Technology and Product in SHMP

Hot Working Technology SHMP is a production center of heavy duty castings and forgings in east region of China. Since the establishment of the plant in 1950s, through several generations’ exploration, development and innovation, SHMP now has been able to produce main castings and forgings for 300 MW

Thermal optimization and experimental research of high-speed universal pulverizer

Because of high efficiency, energy conservation,simple operation, wide application range, and small size,the high-speed universal pulverizer has been well receivedby customers. However, its electrical motor can overheatwhen working, which hinders continuous operation of thepulverizer. In this study, a series of efforts were made toaddress this problem. Firstly, a detailed analysis of theworking principle of the pulverizer was conducted and anoptimization plan was proposed, consisting in punchingventilation holes on the surface of the original pulverizer.Simulations of the pulverizer flow field before and afteroptimization were performed. The hydrodynamic simula-tion results were used to conduct a steady state thermalanalysis of the pulverizer, investigating the influence of theflow field on heat transfer. Additionally, experimentalinvestigations were conducted on the pulverizer before andafter optimization in order to measure and compare theparameters （motor working temperature, wind speed andtemperature of the motor cooling system, vibration, noise,and pulverizing degree of the material） influencing theperformance of the pulverizer. The numerical simulationresults showed an increment in heat transfer caused byincrement in air flow volume and velocity when air wasinjected into the pulverizer through bottom and side holes.Experimental results showed that the pulverizer with airinjection through holes had the best performance whentemperature, vibration, and refinement effect were consid-ered as performance indicators.

Combustion performance of pulverized coal and corresponding kinetics study after adding the additives of Fe_(2)O_(3) and CaO

Combustion performance of pulverized coal(PC)in blast furnace(BF)process is regarded as a criteria parameter to assess the prop-er injection dosage of PC.In this paper,effects of two kinds of additives,Fe_(2)O_(3) and CaO,on PC combustion were studied using the thermo-gravimetric method.The results demonstrate that both the Fe_(2)O_(3) and CaO can promote combustion performance index of PC including igni-tion index(C_(i)),burnout index(D_(b)),as well as comprehensive combustibility index(S_(n)).The S_(n) increases from 1.37×10^(−6) to 2.16×10^(−6)%2·min^(−2)·℃^(−3) as the Fe_(2)O_(3) proportion increases from 0 to 5.0wt%.Additionally,the combustion kinetics of PC was clarified using the Coats-Redfern method.The results show that the activation energy(E)of PC combustion decreases after adding the above additives.For instance,the E decreases from 56.54 to 35.75 kJ/mol when the Fe_(2)O_(3) proportion increases from 0 to 5.0wt%,which supports the improved combustion per-formance.Moreover,it is uneconomic to utilize pure Fe_(2)O_(3) and CaO in production.Based on economy analysis,we selected the iron-bearing dust(IBD)which contains much Fe_(2)O_(3) and CaO component to investigate,and got the same effects.Therefore,the IBD is a potential option for catalytic PC combustion in BF process.

An image segmentation method of pulverized coal for particle size analysis

An important index to evaluate the process efficiency of coal preparation is the mineral liberation degree of pulverized coal,which is greatly influenced by the particle size and shape distribution acquired by image segmentation.However,the agglomeration effect of fine powders and the edge effect of granular images caused by scanning electron microscopy greatly affect the precision of particle image segmentation.In this study,we propose a novel image segmentation method derived from mask regional convolutional neural network based on deep learning for recognizing fine coal powders.Firstly,an atrous convolution is introduced into our network to learn the image feature of multi-sized powders,which can reduce the missing segmentation of small-sized agglomerated particles.Then,a new mask loss function combing focal loss and dice coefficient is used to overcome the false segmentation caused by the edge effect.The final comparative experimental results show that our method achieves the best results of 94.43%and 91.44%on AP50 and AP75 respectively among the comparison algorithms.In addition,in order to provide an effective method for particle size analysis of coal particles,we study the particle size distribution of coal powders based on the proposed image segmentation method and obtain a good curve relationship between cumulative mass fraction and particle size.

Sustainability of lime stabilized road subgrade in mountainous regions of Türkiye

In this paper the use of lime stabilized subgrade for low volume roads in two regions with high mountains and different frost penetration conditions in Türkiye was investigated in terms of design,performance,and cost.Pavements on unstabilized and stabilized subgrade were designed for two regions(Izmir and Van),covering all climate variations.The resilient modulus of the lime stabilized subgrade with different soil pulverization levels for non-freezing and freezing conditions were taken from a previous laboratory study.Frost effects were considered in pavement design using two different approaches,including limited subgrade frost penetration method and reduced subgrade strength method.Detailed application and evaluation were performed for all steps.Lime stabilized subgrades significantly reduced the thickness of base courses,and the benefit of lime stabilization was highly dependent on soil pulverization level.A detailed cost analysis on the unstabilized and stabilized cases found that the use of lime stabilization in the subgrade provided significant initial cost savings.Comparative analysis by using the AASHTO(1993)method and KENPAVE software,and quantity effect of soil pulverization level on the performance of low volume roads from a service life perspective,show that subgrade resilient modulus can be estimated.It is also possible to make correct performance estimation in the field.The results of the study show that lime stabilization is a good solution for low volume roads in the mountainous regions of Türkiye.

Effect of lump ore ratio on the metallurgical properties of blast furnace charge

We conducted a series of experimental studies on the metallurgical properties of N-lump and F-lump ores used in Baosteel’s blast furnace, including thermal cracking, low-temperature reduction pulverization, reducibility, and droplet properties.The results show that the thermal burst properties of N-lump ore are better than those of F-lump ore.The low-temperature reduction degradation index(RDI) pulverization of the charge is the best when the ratios of N-lump ore and F-lump ore account for 35% each.The reduction performance of the charge is improved when F-lump and N-lump ores are mixed with sinter.In the softening-melting performance experiment, when the proportion of N-lump ore is 40%,the characteristic area value(S) as the charge permeability index is the smallest.When F-lump ore is mixed with sinter, its droplet performance improves compared with that of single F-lump ore.The proportion of F-lump ore should not exceed 15%.

The Nano Pulverization of Traditional Chinese Medicine Liuwei Dihuang

The crude drug of Liuwei Dihuang was pulverized to nano particles to improve its bioavailability. The appropriate technique parameters were studied. Paeonol, typical marker of Liuwei Dihuang , was extracted with organic solveat in ultrasonic and its content was determined by HPLC. The appropriate techrdques parameters are as follows ： rotating speed control 1200 r/ min , grinding time control 50min and mass percent concentration control 3.8% . The experimental results show that the average particle diameter is 161.9 nm and the great majority of the plant cell wall is broken into pieces after nano pulverization. The extraction efficiency of paeonol is increased by 23.5% .

Extracting the core indicators of pulverized coal for blast furnace injection based on principal component analysis

An updated approach to refining the core indicators of pulverized coal used for blast furnace injection based on principal component analysis is proposed in view of the disadvantages of the existing performance indicator system of pulverized coal used in blast furnaces. This presented method takes into account all the performance indicators of pulverized coal injection, including calorific value, igniting point, combustibility, reactivity, flowability, grindability, etc. Four core indicators of pulverized coal injection are selected and studied by using principal component analysis, namely, comprehensive combustibility, comprehensive reactivity, comprehensive flowability, and comprehensive grindability. The newly established core index system is not only beneficial to narrowing down current evaluation indices but also effective to avoid previous overlapping problems among indicators by mutually independent index design. Furthermore, a comprehensive property indicator is introduced on the basis of the four core indicators, and the injection properties of pulverized coal can be overall evaluated.

Combustion characteristics of unburned pulverized coal and its reaction kinetics with CO2

The combustion characteristics of two kinds of unburned pulverized coal (UPC) made from bituminous coal and anthracite were investigated by thermogravimetric analysis under air. The reaction kinetics mechanisms between UPC and CO2 in an isothermal experiment in the temperature range 1000–1100°C were investigated. The combustion performance of unburned pulverized coal made from bituminous coal (BUPC) was better than that of unburned pulverized coal made from anthracite (AUPC). The combustion characteristic indexes (S) of BUPC and AUPC are 0.47 × 10^-6 and 0.34 × 10^-6 %2·min^-2·°C^-3, respectively, and the combustion reaction apparent activation energies are 91.94 and 102.63 kJ·mol^-1, respectively. The reaction mechanism of BUPC with CO2 is random nucleation and growth, and the apparent activation energy is 96.24 kJ·mol^-1. By contrast, the reaction mechanism of AUPC with CO2 follows the shrinkage spherical function model and the apparent activation energy is 133.55 kJ·mol^-1.

Rearrangement on surface structures by boride to enhanced cycle stability for LiNi0.80Co0.15Al0.05O2 cathode in lithium ion batteries

The side reaction between the active material and liquid-electrolyte cause structural damage and particle pulverization is one of the important factors leading to the capacity decay of LiNi0.80Co0.15Al0.05O2(NCA)materials in Li ion batteries(LIBs).Surface modification is an effective strategy for NCA cathodes,which could alleviate the degradation associated with surface processes.Herein,a surface structure rearrangement of NCA cathode secondary particles was reported by in-situ forming a solid electrolyte LiBO2.The LiBO2 is beneficial for alleviating the stress during charge/discharge process,thereby slowing down the rate of cracks formation in the secondary particles,which facilitates the Li+de-intercalation as well as prevents penetration of the liquid-electrolyte into the interior of the particles.As a result,the surface structure rearrangement NCA(RS-NCA)delivers a high discharge capacity of 202.5 m Ah g^-1 at 0.1 C,and exhibits excellent cycle stability with discharge capacity retaining 148 m Ah g^-1 after 200 cycles at 2 C.This surface structure rearrangement approach provides a new viewpoint in designing high-performance high-voltage LIBs.

Physicochemical characterization of Baizhi particles by ultrafine pulverization

Baizhi, as a medicinal plant, has been demonstrated to be useful for the treatment of aches and pains in China. The physicochemical characterization of Baizhi particles is greatly influenced by ultrafine pulverization. To study the physicochemical characterization of Baizhi, the raw plant material of Baizhi was ground to 6 μm particles by a high speed centrifugal sheering （HSCS） pulverizer. The micron particles were characterized by optical microscopy and scanning electron microscopy （SEM）. Imperatorin is one of the active ingredients of Baizhi, and its extraction yield is determined to evaluate the chemical characterization of Baizhi powder. Imperatorin was analyzed by high performance liquid chromatography （HPLC）. The results show that after ultrafine pulverization, the plant cell walls are broken into pieces and the extraction yield of imperatorin is increased by 11.93% compared with the normal particles.

A novel model for cost performance evaluation of pulverized coal injected into blast furnace based on effective calorific value

The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.

Radiant Image Simulation of Pulverized Coal Combustion in Blast Furnace Raceway

The relationship between two-dimensional radiant image and three-dimensional radiant energy in blast furnace raceway was studied by numerical simulation of combustion process. Taking radiant image as radiant boundary for numerical simulation of combustion process, the uneven radiation parameter can be calculated. A method to examine three-dimensional temperature distribution in blast furnace raceway was put forward by radiant image processing. The numeral temperature field matching the real combustion can be obtained by proposed numeric image processing technique.

Flame radiant image numeralization for pulverized coal combustion in BF raceway

In order to establish correlativity between pulverized coal combustion in a blast furnace raceway and its radiant image, we investigated the relationships between two dimensional radiant images and three dimensional radiant energy in a blast furnace raceway, focusing on the correlativity of the numerical simulation of combustion processes with the connection of radiant images information and space temperature distribution. We calculated the uneven radiate characteristic parameterby taking radiant images as a kind of radiative boundary for numerical simulation of combustion processes, and put fonward a method to examine three-dimensional temperatures distribution in blast furnace raceway by radiant image processing. The numeral temperature fields matching the real combustion can be got by the numeric image processing technique.

High Performance Concrete and Its Typical Mixes

With the modern development of chemical and mineral admixtures, it is now possible to produce much higher performance concrete than before. Higher performance does not only mean higher strength, but also better durability, lower risk of thermal cracking and higher dimensional stability etc. The three most effective admixtures for producing high performance concrete are superplastieizer, pulverized fuel ash and condensed silica fume. This paper outlines the properties of these materials and presents some practical guidelines for their usage.

EXPERIMENTAL DEVICES OF PRODUCING SCRAP RUBBER POWDER WITH WAVE CRYOGENIC TECHNOLOGY

A system of producing scrap rubber powder with wave cryogenic technology isput forward. Main equipments such as wave refrigerator, vortex pulverizer and fluidized cooler arepresented. The key techniques about silica gel refreshing in desiccators and system drying arediscussed. The potential improvement of the system is pointed out. The manufacturing cost is lowerthan the cost of liquid nitrogen cryogenic method, and the quality is better than that of normaltemperature milling. Moreover, wave refrigerators have several advantages over turbine expendersapplied in the cryogenic milling system.

A Neural Intellectual Decoupling Control Strategy for a Power Plant Ball Miller

In this paper a multivariable decoupling control algorithm for the coal-pulverizing system of a ball miller is provided. It is based on a three-neuron control mechanism and solves the problem of long delay and strong coupling in ball mill coal pulverizing systems. Our system has been used for more than a year, the principle and equipment of which have been proved effective and profitable.

Combustion characteristics of semicokes derived from pyrolysis of low rank bituminous coal

Various semicokes were obtained from medium-low temperature pyrolysis of Dongrong long flame coal.The proximate analysis,calorific value and Hardgrove grindability index(HGI) of semicokes were determined,and the ignition temperature,burnout temperature,ignition index,burnout index,burnout ratio,combustion characteristic index of semicokes were measured and analyzed using thermogravimetry analysis(TGA).The effects of pyrolysis temperature,heating rate,and pyrolysis time on yield,composition and calorific value of long flame coal derived semicokes were investigated,especially the influence of pyrolysis temperature on combustion characteristics and grindability of the semicokes was studied combined with X-ray diffraction(XRD) analysis of semicokes.The results show that the volatile content,ash content and calorific value of semicokes pyrolyzed at all process parameters studied meet the technical specifications of the pulverized coal-fired furnaces(PCFF) referring to China Standards GB/T 7562-1998.The pyrolysis temperature is the most influential factor among pyrolysis process parameters.As pyrolysis temperature increases,the yield,ignition index,combustion reactivity and burnout index of semicokes show a decreasing tend,but the ash content increases.In the range of 400 and 450 °C,the grindability of semicokes is rational,especially the grindability of semicokes pyrolyzed at 450 °C is suitable.Except for the decrease of volatile content and increase of ash content,the decrease of combustion performance of semicokes pyrolyzed at higher temperature should be attributed to the improvement of the degree of structural ordering and the increase of aromaticity and average crystallite size of char.It is concluded that the semicokes pyrolyzed at the temperature of 450 °C is the proper fuel for PCFF.