Study on the clogging mechanism of punching screen in sand control by the punching structure parameters

As an independent sand control unit or a common protective shell of a high-quality screen,the punching screen is the outermost sand retaining unit of the sand control pipe which is used in geothermal well or oil and gas well.However,most screens only consider the influence of the internal sand retaining medium parameters in the sand control performance design while ignoring the influence of the plugging of the punching screen on the overall sand retaining performance of the screen.To explore the clogging mechanism of the punching screen,this paper established the clogging mechanism calculation model of a single punching screen sand control unit by using the computational fluid mechanics-discrete element method(CFD-DEM)combined method.According to the combined motion of particles and fluids,the influence of the internal flow state on particle motion and accumulation was analyzed.The results showed that(1)the clogging process of the punching sand control unit is divided into three stages:initial clogging,aggravation of clogging and stability of clogging.In the initial stage of blockage,coarse particles form a loose bridge structure,and blockage often occurs preferentially at the streamline gathering place below chamfering inside the sand control unit.In the stage of blockage intensification,the particle mass develops into a relatively complete sand bridge,which develops from both ends of the opening to the center of the opening.In the stable plugging stage,the sand deposits show a“fan shape”and form a“V-shaped”gully inside the punching slot element.(2)Under a certain reservoir particle-size distribution,The slit length and opening height have a large influence on the permeability and blockage rate,while the slit width size has little influence on the permeability and blockage rate.The microscopic clogging mechanism and its law of the punching screen prevention unit are proposed in this study,which has some field guidance significance for the design of punching screen and sand prevention selection.

Equivalent Doping Transformation Method for Predicting Breakdown Voltage and Peak Field at Breakdown of Epitaxial-Diffused Punch-Through Junction

Based on a new semi empirical analytical method, namely equivalent doping transformation, the breakdown voltage and the peak field of the epitaxial diffused punch through junction have been obtained. The basic principle of this method is introduced and a set of breakdown voltage and peak field plots are provided for the optimum design of the low voltage power devices. It shows that the analytical results coincide with the previous numerical simulation well.

Bearing Capacity and Critical Punch-Through Depth of Spudcan on Sand Overlying Clay

Spudcan may experience punch-through failure on strong over weak layered soils, such as sand overlying clay. A large deformation finite element method （LDFE） is used to simulate the penetration process of spudcan into sand overlying clay. The sand is simulated by smoothed hyperbolic Mohr-Coulomb model, and the clay is simulated by a simple elasto-plastic model which obeys Tresca yield criterion. According to the LDFE results of a large amount of cases, the effects of the strength, unit weight and thickness of the top sand layer, as well as the effect of the strength of the underlying clay on the spudcan punch-through behavior, are investigated. The critical depth occurring punch-through and the critical bearing capacity are presented in charts. Fitting equations to calculate the critical punch-through depth and the critical bearing capacity are proposed for the convenience of engineering practice.

A novel high-voltage light punch-through carrier stored trench bipolar transistor with buried p-layer

A novel high-voltage light punch-through（LPT） carrier stored trench bipolar transistor（CSTBT） with buried p-layer（BP） is proposed in this paper.Since the negative charges in the BP layer modulate the bulk electric field distribution,the electric field peaks both at the junction of the p base/n-type carrier stored（N-CS） layer and the corners of the trench gates are reduced,and new electric field peaks appear at the junction of the BP layer/N drift region.As a result,the overall electric field in the N drift region is enhanced and the proposed structure improves the breakdown voltage（BV） significantly compared with the LPT CSTBT.Furthermore,the proposed structure breaks the limitation of the doping concentration of the N-CS layer（NN CS） to the BV,and hence a higher NN CS can be used for the proposed LPT BP-CSTBT structure and a lower on-state voltage drop（Vce（sat）） can be obtained with almost constant BV.The results show that with a BP layer doping concentration of NBP = 7 × 10^15 cm^-3,a thickness of LBP = 2.5 μm,and a width of WBP = 5 μm,the BV of the proposed LPT BP-CSTBT increases from 1859 V to 1862 V,with NN CS increasing from 5 × 10^15 cm^-3 to 2.5 × 10^16 cm^-3.However,with the same N-drift region thickness of 150 μm and NN CS,the BV of the CSTBT decreases from 1598 V to 247 V.Meanwhile,the Vce（sat） of the proposed LPT BP-CSTBT structure decreases from 1.78 V to 1.45 V with NN CS increasing from 5 × 10^15 cm^-3 to 2.5 × 10^16 cm^-3.

Reduced power consumption in stirred vessel with high solid loading by equipping punched baffles

Solid-liquid suspension in stirred tank is a common operation in the chemical industry. The power consumption, flow pattern and flow field instability of three systems named as unbaffled stirred tank, traditional baffled stirred tank and punched baffled stirred tank(Pun-BST) were studied by using the computational fluid dynamic analysis. Results showed that perforating holes in the baffles could reduce power consumption of mixing. Meanwhile, the punched baffle system could maintain the solids in suspension as traditional baffle system. The results also showed that the baffles could increase the “effective flow” of stirred tank even though the whole velocity of the vessel is lower than un-baffled vessel. In addition, both the solid-liquid suspension and “effective flow” were related to instability of the flow field.Perfect solid-liquid suspension results always along with obvious instability of the flow field. But, the strengthening effect of punched baffle on flow field instability mainly happened in the near-wall area.It's because the collision and aggregation among sub-streams induced by holes intensified the unstable fluid flow. On the whole, the Pun-BST system provided much better mixing characteristics and recommended to apply in the industrial process.

基于实际预压载作业的自升式平台环境载荷图谱绘制新思路

The environmental load chart is an important technical support required for the jack-up drilling platform to facilitate its adaptation to different operating waters and ensure the safety of operation.This chart is a crucial part of the platform operation manual.The chart data are closely related to external factors such as water depth,wind,wave,and current conditions of the working water,as well as to the structural characteristics of the platform itself and the number of variable loads.This study examines the platform state under extreme wind,wave,and current conditions during preloading.In addition,this study focuses on the difference between the ultimate reaction force of the pile leg during preloading and the reaction force of the pile leg without considering any environmental load before preloading.Furthermore,the relationship between the difference and the new reaction force of the pile leg caused by the combination of different environmental conditions is established to facilitate the construction of a new form of environmental load chart.The newly formed chart is flexible and simple;thus,it can be used to evaluate the environmental adaptability of the platform in the target well location and provides the preloading target demand or variable load limit according to the given environmental constraints.Moreover,the platform can perform personalized preloading operations,thereby improving its capability to cope with complex geological conditions,such as reducing punch-through risks.This condition reduces the load on jacking system devices and increases its service life.

Identification of material parameters from punch stretch test

To accurately describe the mechanical properties of aluminium alloy sheet during deformation, an inverse identification was presented to deal with material parameters from the popular punch stretch test. In the identification procedure, the optimization strategy combines finite element method （FEM）, Latin hypercube sampling （LHS）, Kriging model and multi-island genetic algorithm （MIGA）. The proposed approach is used on material parameter identification of aluminium alloy sheet 2D12. The anisotropic yield criterion Hill’90 is discussed. The results show that the Hill’90 anisotropic yield criterion with identified anisotropic material parameters has a good potential in describing the anisotropic behaviours. It provides a way to obtain the material parameters for FE simulations of sheet metal forming.

自升式钻井平台插拔桩技术发展现状及趋势

针对自升式钻井平台在插桩和拔桩过程中面临的土工问题,系统地梳理插桩和拔桩涉及的关键技术。分析插桩过程中的土工试验技术、土体破坏机理、上硬下软地层承载力和桩脚滑移问题;阐述拔桩过程中的拔桩阻力计算方法和减小拔桩阻力方法的研究进展情况。在此基础上,根据目前面临的新挑战,提出今后自升式钻井平台插拔桩技术研究的重点,并预测其发展趋势。

基于贝叶斯算法的自升式平台桩靴基础砂-黏地层峰值阻力预测

自升式平台在含有砂-黏地层井位就位过程中,受下卧软土层影响,易发生桩靴大位移贯入下卧地层造成穿刺破坏,准确预测桩靴基础砂-黏地层峰值阻力及相应深度,对保障平台安全至关重要。基于已有离心机模型试验数据,通过引入服从Beta-PERT分布的不确定性因子,构建了自升式平台桩靴基础砂-黏地层潜在峰值阻力及对应深度的先验概率和似然概率计算模型;结合桩靴贯入过程中的监测数据,利用贝叶斯算法计算并持续更新后验概率,以提高桩靴基础砂-黏地层峰值阻力的预测精度。在此基础上,通过反分析25组离心机模型试验,对基于贝叶斯算法的桩靴基础砂-黏地层峰值阻力预测方法的有效性进行了验证。结果表明,相较于现行ISO规范和SNAME规范推荐的荷载扩展法和冲剪法以及新近发展的3种峰值阻力计算方法,基于贝叶斯算法的概率预测方法可有效提高桩靴基础砂-黏地层峰值阻力的预测精度。研究成果为自升式平台桩靴基础在含有砂-黏地层井位就位安全评估提供了方法支持。

Optimal Design of a Main Driving Mechanism for Servo Punch Press Based on Performance Atlases

The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.

Microstructure evolution of Al-Cu-Mg alloy during rapid cold punching and recrystallization annealing

The microstructure evolution of spray formed and rapidly solidified Al-Cu-Mg alloy with fine grains during rapid cold punching and recrystallization annealing was investigated by transmission electron microscopy(TEM). The results show that the precipitates of fine-grained Al-Cu-Mg alloy during rapid cold punching and recrystallization annealing mainly consist of S phase and a small amount of coarse Al6Mn phase. With the increase of deformation passes, the density of precipitates increases, the size of precipitates decreases significantly, and the deformation and transition bands disappear gradually. In addition, the grains are refined and tend to be uniform. Defects introduced by rapid cold punching contribute to the precipitation and recrystallization, and promote nucleation and growth of S phase and recrystallization. Deformation and transition bands in the coarse grains transform into deformation-induced grain boundary during the deformation and recrystallization, which refine grains, obtain uniform nanocrystalline structure and promote homogeneous distribution of S phase.

Effect of aging treatment on evolution of S'phase in rapid cold punched Al−Cu−Mg alloy

High-resolution transmission electron microscopy(TEM),X-ray diffractometer(XRD),and hardness test were used to study the evolution of long plate-shaped S'phase in the spray-formed fine-grained Al−Cu−Mg alloy during aging after rapid cold punching deformation.Results show that the long plate-shaped S'phase in the extruded Al−Cu−Mg alloy undergoes evident distortion,brittle failure,separation and redissolution,during rapid cold punching deformation,leading to the transformation of long plate-shaped S'phase into short rod or even redissolution and disappearance,causing the matrix to become a supersaturated solid solution.After the aging treatment,the reprecipitation of the phases occurs,and these aging phases are mainly long plate-shaped and granular.The incompletely dissolved S'phase acts as nucleation core,promoting uphill diffusion of the surrounding solute atoms.The S'phase gradually grows with increasing the aging time.The completely dissolved S'phase forms the incoherent equilibrium phase with the matrix to reduce its free energy.After rapid cold punching,the aging response of the deformed Al−Cu−Mg alloy is accelerated,and the hardness of the alloy is substantially increased.

Elastic and plastic deformation behavior analysis in small punch test for mechanical properties evaluation

In order to estimate deformation and mechanical properties of material accurately,elastic and plastic deformation behavior of small punch test was discussed in this paper.A two-dimensional finite element model was established based upon the Gurson-Tvergaard-Needleman(GTN)equation.According to the integration of load–displacement curves with different displacements,the evolution of elastic energy was obtained.The results show that the elastic energy increases quickly in the initial region and tends to be an approximate constant during the plastic bending phase.Meanwhile,an obvious change of the slope of load–displacement curve can be found in the elastic-plastic transition region.The macroscopic deformation and fracture feature were also discussed in order to verify the deformation analysis.Finally,the yield strength,tensile strength and elongation of AISI304 were obtained based on the analysis of deformation energy and percent fracture deflection.The results have a good agreement with that of conventional tensile tests,which may provide a theoretical basis of small punch analysis.

LOCAL CREEP EVALUATION OF P92 STEEL WELDMENT BY SMALL PUNCH CREEP TEST

The aim of this research is to evaluate the local creep damage of various microstructures such as coarse grained heat affected zone （CGHAZ）, fine grained heat affected zone （FG- HAZ）, intercritical heat affected zone （ICHAZ） known as Type IV region, weld metal, and base metal of P92（9Cr-2W） steel weldment by small punch （SP） creep test at 600~ C. Also, to determine the weakest local part of the weldment, the effect of microstructures on creep rupture behavior in the weldment of P92 steel was studied. From the experimental results, the FGHAZ and Type IV region turned out to be very weak local parts of P92 weldment. Especially, the TYPE IV region showed the greatest displacement rate and had the shortest rupture life with many creep cavities widely spreaded in most of the region.

Sheltering effect of punched steel plate sand fences for controlling blown sand hazards along the Golmud-Korla Railway:Field observation and numerical simulation studies

Sand fences made of punched steel plate(PSP)have recently been applied to control wind-blown sand in desertified and Gobi areas due to their strong wind resistance and convenient in situ construction.However,few studies have assessed the protective effect of PSP sand fences,especially through field observations.This study analyzes the effects of double-row PSP sand fences on wind and sand resistance using field observations and a computational fluid dynamics(CFD)numerical simulation.The results of field observations showed that the average windproof efficiencies of the first-row and second-row sand fences were 79.8%and 70.8%,respectively.Moreover,the average windproof efficiencies of the numerical simulation behind the first-row and second-row sand fences were 89.8%and 81.1%,respectively.The sand-resistance efficiency of the double-row PSP sand fences was 65.4%.Sand deposition occurred close to the first-row sand fence;however,there was relatively little sand on the leeward side of the second-row sand fence.The length of sand accumulation near PSP sand fences obtained by numerical simulation was basically consistent with that through field observations,indicating that field observations combined with numerical simulation can provide insight into the complex wind-blown sand field over PSP sand fences.This study indicates that the protection efficiency of the double-row PSP sand fences is sufficient for effective control of sand hazards associated with extremely strong wind in the Gobi areas.The output of this work is expected to improve the future application of PSP sand fences.

Influence of AZ31 sheet treated by cryogenic on punch shearing

Punch shearing is used to form the part in the material process.Cryogenic treatment(CT)has active effect on local mechanical properties of steel,but it is still uncertain of the influence of CT on the properties of the magnesium alloy during punch shearing.In this work,the influence of AZ31 sheet treated by cryogenic on punch shearing was studied.Microstructures were observed with a ZEISS optical microscope,and mechanical properties,as well as shear properties were tested by tensile testing and punch shearing.The results show that the number of secondary phase increases and a large number of twins appear in the grains after CT.Meanwhile,the ultimate tensile strength(UTS),the ductility,and hardness of AZ31 are improved,while the yield strength(YS)decreases gradually during CT.During punch shearing,the shearing strength decreases,the rollover radius changes insignificantly,and the height of the burr on the edge of the cross section decreases.At the same time,a larger proportion of smooth zone on the cross section has been achieved.

Reduce the noise of punch press with the equivalent damping

To reduce the noise of the punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer at different positions on the 100 kN and 1 000 kN punch presses. The better effect of reducing noise was obtained. After researching and analyzing a large number of test data, the ″equivalent damping hypothesis″ is put forward. The hypothesis makes the experiment of reducing noise simpler and also more economical. It is estimated that there is a vast application in the research area of vibration control and noise reduction.

Microstructure,mechanical,and corrosion properties of surface of CuNi alloy produced by punching and annealing treatment

The influence of annealing on the formation of nanocrystalline of CuNi alloy surface was investigated by evaluating the microstructure, mechanical properties, and corrosion behavior of asprocessed condition （using severe plastic deformation by punching process） and its annealed condition. It was observed that the microstructure changed after annealing of punched sample using an atomic force microscope. Mechanical resistance and corrosion resis tance were also characterized using nanoindentation test, electrochemical test, electron work function, and micro tribometer test. It was found that the punched and sub sequent annealed samples have increasing hardness, elastic behavior 07）, and corrosion resistance. Therefore, anneal ing can lead to the final formation of nanocrystalline and corresponding stability of grain boundary, which are responsible for the increasing mechanical properties and corrosion resistance.

Surface finish of micro punch with ion beam irradiation

Ion beam irradiation was adopted for surface treatment of the micro punch manufactured by precision machining.Ar plasma was used for the ion irradiation process,which was generated by the electron cyclotron resonance(ECR)equipment.The surface finish processes of micro punch were carried out at irradiation angles of 45°and 10°,respectively.The surface roughness and topography were measured to estimate the quality of surface finish.The results show that the ion irradiation is very effective to reduce the surface roughness,which can be improved more significantly at irradiation angle of 10°than at 45°.The technology of surface finish with ion beam irradiation is suitable for the surface treatment of micro die.

Surface contact behavior of functionally graded thermoelectric materials indented by a conducting punch

The contact problem for thermoelectric materials with functionally graded properties is considered.The material properties,such as the electric conductivity,the thermal conductivity,the shear modulus,and the thermal expansion coefficient,vary in an exponential function.Using the Fourier transform technique,the electro-thermoelastic problems are transformed into three sets of singular integral equations which are solved numerically in terms of the unknown normal electric current density,the normal energy flux,and the contact pressure.Meanwhile,the complex homogeneous solutions of the displacement fields caused by the gradient parameters are simplified with the help of Euler’s formula.After addressing the non-linearity excited by thermoelectric effects,the particular solutions of the displacement fields can be assessed.The effects of various combinations of material gradient parameters and thermoelectric loads on the contact behaviors of thermoelectric materials are presented.The results give a deep insight into the contact damage mechanism of functionally graded thermoelectric materials(FGTEMs).