The thorough exploration of the transverse quality represented by divergence angle has been lacking yet in the energy spread measurement of the relativistic electron beam for laser wakefield acceleration(LWFA). In thi...The thorough exploration of the transverse quality represented by divergence angle has been lacking yet in the energy spread measurement of the relativistic electron beam for laser wakefield acceleration(LWFA). In this work, we fill this gap by numerical simulations based on the experimental data, which indicate that in a C-shape magnet, magnetic field possesses the beam focusing effect, considering that the divergence angle will result in an increase in the full width at half maxima(FWHM) of the electron density distribution in a uniformly isotropic manner, while the length-to-width ratio decreases. This indicates that the energy spread obtained from the electron deflection distance is smaller than the actual value, regardless of the divergence angle. A promising and efficient way to accurately correct the value is presented by considering the divergence angle(for instance, for an electron beam with a length-to-width ratio of 1.12, the energy spread correct from 1.2% to 1.5%), providing a reference for developing the high-quality electron beam source.展开更多
We study the strong nonlinear optical dynamics of nanosecond pulsed Laguerre–Gaussian laser beams of high-order radial modes with zero orbital angular momentum propagating in the fullerene C60molecular medium. It is ...We study the strong nonlinear optical dynamics of nanosecond pulsed Laguerre–Gaussian laser beams of high-order radial modes with zero orbital angular momentum propagating in the fullerene C60molecular medium. It is found that the spatiotemporal profile of the incident pulsed Laguerre–Gaussian laser beam is strongly reshaped during its propagation in the C60molecular medium. The centrosymmetric temporal profile of the incident pulse gradually evolves into a noncentrosymmetric meniscus shape, and the on-axis pulse duration is clearly depressed. Furthermore, the field intensity is distinctly attenuated due to the field-intensity-dependent reverse saturable absorption, and clear optical power limiting behavior is observed for different orders of the input pulsed Laguerre–Gaussian laser beams before the takeover of the saturation effect;the lower the order of the Laguerre–Gaussian beam, the lower the energy transmittance.展开更多
Coherent beam combining(CBC) of fiber laser array is a promising technique to realize high output power while maintaining near diffraction-limited beam quality. To implement CBC, an appropriate phase control feedback ...Coherent beam combining(CBC) of fiber laser array is a promising technique to realize high output power while maintaining near diffraction-limited beam quality. To implement CBC, an appropriate phase control feedback structure should be established to realize phase-locking. In this paper, an innovative internal active phase control CBC fiber laser array based on photodetector array is proposed. The dynamic phase noises of the laser amplifiers are compensated before being emitted into free space. And the static phase difference compensation of emitting laser array is realized by interference measurement based on photodetector array. The principle of the technique is illustrated and corresponding simulations are carried out, and a CBC system with four laser channels is built to verify the technique. When the phase controllers are turned on, the phase deviation of the laser array is less than λ/20, and ~ 95% fringe contrast of the irradiation distribution is obtained. The technique proposed in this paper could provide a reference for the system design of a massive high-power CBC system.展开更多
The Shanghai high-repetition-rate X-ray free-electron laser and extreme light facility(SHINE)operates at a maximum repetition rate of 1 MHz.Kicker magnets are key components that distribute electron bunches into three...The Shanghai high-repetition-rate X-ray free-electron laser and extreme light facility(SHINE)operates at a maximum repetition rate of 1 MHz.Kicker magnets are key components that distribute electron bunches into three different undulator lines in a bunch-by-bunch mode.The kicker field width must be less than the time interval between bunches.A lumpedinductance kicker prototype was developed using a vacuum chamber with a single-turn coil.The full magnetic field strength was 0.005 T.This paper presents the requirements,design considerations,design parameters,magnetic field calculations,and measurements of the kicker magnets.The relevant experimental results are also presented.The pulse width of the magnetic field was approximately 600 ns,and the maximum operation repetition rate was 1 MHz.The developed kicker satisfies the requirements for the SHINE project.Finally,numerous recommendations for the future optimization of kicker magnets are provided.展开更多
In order to overcome the problems of many pores,large deformation and unstable weld quality of traditional laser welded aluminumcopper alloy joints,a red-blue dual-beam laser source and a swinging laser were introduce...In order to overcome the problems of many pores,large deformation and unstable weld quality of traditional laser welded aluminumcopper alloy joints,a red-blue dual-beam laser source and a swinging laser were introduced for welding.T2 copper and 6063 aluminum thin plates were lap welded by coaxial dual-beam laser welding.The morphology of weld cross section was compared to explore the influence of process parameters on the formation of lap joints.The microstructure characteristics of the weld zone were observed and compared by optical microscope.The results show that the addition of laser beam swing can eliminate the internal pores of the weld.With the increase of the swing width,the weld depth decreases,and the weld width increases first and then decreases.The influence of welding speed on the weld cross section morphology is similar to that of swing width.With the increase of welding speed,the weld width increases first and then decreases,while the weld depth decreases all the time.This is because that the red laser is used as the main heat source to melt the base metals,with the increase of red laser power,the weld depth increases.As an auxiliary laser source,blue laser reduces the total energy consumption,consequently,the effective heat input increases and the spatter is restrained effectively.As a result,the increase of red laser power has an enhancement effect on the weld width and weld depth.When the swing width is 1.2 mm,the red laser power is 550 W,the blue laser power is 500 W,and the welding speed is 35 mm/s,the weld forming is the best.The lap joint of T2 copper and 6063 aluminum alloy thin plate can be connected stably with the hybrid of blue laser.The effect rules of laser beam swing on the weld formation were obtained,which improved the quality of the joints.展开更多
Spatial angle measurement, especially the measurement of horizontal and vertical angle, is a basic method used for industrial large-scale coordinate measurement. As main equipments in use, both theodolites and laser t...Spatial angle measurement, especially the measurement of horizontal and vertical angle, is a basic method used for industrial large-scale coordinate measurement. As main equipments in use, both theodolites and laser trackers can provide very high accuracy for spatial angle measurement. However, their industrial applications are limited by low level of automation and poor parallelism. For the purpose of improving measurement efficiency, a lot of studies have been conducted and several alternative methods have been proposed. Unfortunately, all these means are either low precision or too expensive. In this paper, a novel method of spatial angle measurement based on two rotating planar laser beams is proposed and demonstrated. Photoelectric receivers placed on measured points are used to receive the rotating planner laser signals transmitted by laser transmitters. The scanning time intervals of laser planes were measured, and then measured point's horizontal/vertical angles can be calculated. Laser plane's angle parameters are utilized to establish the abstract geometric model of transmitter. Calculating formulas of receiver's horizontal/vertical angles have been derived. Measurement equations' solvability conditions and judgment method of imaginary solutions are also presented after analyzing. Proposed method for spatial angle measurement is experimentally verified through a platform consisting of one laser transmitter and one optical receiver. The transmitters used in new method are only responsible for providing rotating light plane signals carrying angle information. Receivers automatically measure scanning time of laser planes and upload data to the workstation to calculate horizontal angle and vertical angle. Simultaneous measurement of multiple receivers can be realized since there is no human intervention in measurement process .Spatial angle measurement result indicates that the repeatable accuracy of new method is better than 10". Proposed method can improve measurement's automation degree and speed while ensuring measurement accuracy.展开更多
Laser welling process of AZ61 magnesium alloys is investigated using a special CO2 laser experimental system. The effect of processing parameters including laser power, welling speed, and protection gas flow at the to...Laser welling process of AZ61 magnesium alloys is investigated using a special CO2 laser experimental system. The effect of processing parameters including laser power, welling speed, and protection gas flow at the top and bottom is researched. The results show that an ideal well bead can be formed by choosing the processing parameters properly. An optimized parameter range is obtained by a large number of experiments. Among them, laser power and welling speed are the two main parameters that determine the well width and dimensions. The protect gas flow rate has a slight effect on the well width, but it directly effects the surface color of the well. The test results for typical welds indicate that the microhardness and tensile strength of the well zone are better than that of the base metal A fine-grained well region has been observed and no obvious heat-affected zone is found. The well zone mainly consists of small α-Mg phase, (α + Al12Mg17), and other eutectic phases. The small grains and the eutectic phases in the joint are believed to play an important role in the increase of the strength of wells for AZ61 magnesium alloys.展开更多
A theoretical model was presented to calculate the laser intensity distribution and the particle temperatures at different sites of the workpiece in the laser cladding process. By using this model, the effects of the ...A theoretical model was presented to calculate the laser intensity distribution and the particle temperatures at different sites of the workpiece in the laser cladding process. By using this model, the effects of the powder feeding rate on the laser intensity distribution and the particle temperatures were investigated, the calculated results under the condition of different injection angles were also plotted. It is shown that with increasing the injection angle, the laser intensity distributions are similar but the peak value of the laser intensity decreases. Simultaneously, the peak value of the particle temperature increases and the distribution of the particle temperatures gets central symmetrical gradually. These tests results should be considered in model of laser cladding due to their subtle effects on the dynamic processes in laser molten pool.展开更多
The effects of amplitudes, normal loads and laser beam quenching on the fretting wear of titanium alloy (TC11) were experimentally investigated on SRV fretting wear test machine in air, at room temperature and without...The effects of amplitudes, normal loads and laser beam quenching on the fretting wear of titanium alloy (TC11) were experimentally investigated on SRV fretting wear test machine in air, at room temperature and without lubrication conditions. The purpose of this study is to learn the rules of fretting wear in a disk blades dovetail joint of an aircraft turbine so the test parameters are determined based on the relative movement and load in the joint. The wear depths are measured by a profilometer, the worn areas are observed and measured by an optical microscopy, and the microtopography of the worn scar is studied by scanning electron microscopy (SEM) .The tests and observations state clearly that fretting wear rate (FWR) is heavily influenced by sliding amplitude(SA) and load. In this experiment, if SA is greater than 60 μm at Hertz contact stress 105 MPa, the FWR is much higher, and the SEM makes it known that the wear mechanism is the combination of adhesive and contact fatigue in the above test conditions. In contrast, if SA smaller, the FWR lower too, and the SEM suggests that the major wear mechanism is contact fatigue. The experiments also reveal that the laser beam quenching greatly improve the fretting wear resistance of titanium alloy, especially at heavy load and large amplitude.展开更多
Laser beam welding is used to fabricate the 7A52 aluminum alloy plates.Effects of shielding gas and defocusing on porosities are investigated.Porosities are divided into hydrogen porosities and keyhole-induced porosit...Laser beam welding is used to fabricate the 7A52 aluminum alloy plates.Effects of shielding gas and defocusing on porosities are investigated.Porosities are divided into hydrogen porosities and keyhole-induced porosities.With the increasing flow rate of the front shielding gas,the porosity ratio firstly decreases,then increases.The porosity ratio is lowest under the flow rate of 25 L/min.When the flow rate is 30 L/min,the porosity ratio is higher because the large flow rate can affect the stability of the keyhole.The porosity ratio is also higher when the flow rate is less than 25 L/min because the protection is weakened.With the increase of the defocusing,the porosity ratio firstly decreases,then increases.When the defocusing is-2 mm,the porosity ratio is lowest.When the defocusing is more than 0 mm or less than-4 mm,the porosity ratio is higher due to the movement of the instable keyhole.展开更多
Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenoas welding and wire feed welding are conducted on 4 mm...Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenoas welding and wire feed welding are conducted on 4 mm thick 5083- H321 aluminum alloy sheets at different welding variables. The mechanical properties and microstructure characteristics of the welds are evaluated through tensile tests, micro-hardness tests, optical microscopy and scanning electron microscopy (SEM). Experimental results indicate that both the tensile strength and hardness of laser beam welds are affected by the constitution of filler material, except the yield strength. The soften region of laser beam welds is not in the heat-affected zone ( HAZ ). The tensile fracture of laser beam welded specimens takes place in the weld zone and close to the weld boundary because of different filler materials. Some pores are found on the fracture face, including hydrogen porosities and blow holes, but these pores have no influence on the tensile strength of laser beam welds. Tensile strength values of laser beam welds with filler wire are up to 345.57 MPa, 93% of base material values, and yield strengths of laser beam welds are equivalent to those of base metal (264. 50 MPa).展开更多
The performance of a laser weapon system based on coherent beam combining(CBC)depends on its propagation properties in the atmosphere.In this study,an analytical model based on partial coherent beam combining(PCBC)for...The performance of a laser weapon system based on coherent beam combining(CBC)depends on its propagation properties in the atmosphere.In this study,an analytical model based on partial coherent beam combining(PCBC)for assumed coherence coefficients between beams in a CBC lattice was developed.The Kolmogorov model of atmospheric turbulence and the Hufnagel-Valley model of C^(2)_(n) dependence on atmospheric parameters were implemented.Novel simplified metrics were proposed to assess the CBC performance.Several beam profiles(super-Gaussian,truncated Gaussian,etc.)and geometries were analyzed in terms of maximal intensity in the far field.An approximate formula for PCBC efficiency dependent on the Fried radius was proposed.The results of CBC modeling were compared to those of the Gaussian beam propagation model in a turbulent atmosphere.The dependence of CBC performance on the C^(2)_(n) parameter,range,and elevation angle was analyzed.It could be concluded that the application of CBC for medium and long range propagation is impractical without an effective adaptive optics system.展开更多
By employing three reflecting volume Bragg gratings, a near-infrared 4-channel spectral-beam-combining system is demonstrated to present 720 W combined power with a combining efficiency of 94.7%. The combined laser be...By employing three reflecting volume Bragg gratings, a near-infrared 4-channel spectral-beam-combining system is demonstrated to present 720 W combined power with a combining efficiency of 94.7%. The combined laser beam is near-diffraction-limited with a beam factor M^2-1.54. During this 4-channel beam-combining process, no special active cooling measures are used to evaluate the volume Bragg gratings as combining elements are under the higher power laser operation. Thermal expansion and period distortion are verified in a 2 k W 2-channel beam-combining process, and the heat issue in the transmission case is found to be more remarkable than that in the diffraction e-se. Transmitted and diffracted beams experience wave-front aberrations with different degrees, thus leading to distinct beam deterioration.展开更多
Three-beam laser internal coaxial wire feeding cladding is regarded as a promising additive manufacturing technique because it is highly efficient and controllable.In this study,the effects of the defocus distance on ...Three-beam laser internal coaxial wire feeding cladding is regarded as a promising additive manufacturing technique because it is highly efficient and controllable.In this study,the effects of the defocus distance on cladding using a three-beam laser with internal wire feeding are experimentally and numerically studied.A process map indicating the surface characteristics at different defocus distances with various parameter combinations was developed.The transmission characteristics including laser intensity,beam size,and laser spot distance of the three-beam laser at different defocus distances were analyzed using TracePro software.Based on the TracePro results as heat source,a three-dimensional transient finite element(FE)thermal model was formulated to predict the thermal field,temperature history and molten pool shape at different defocus distances.A molten pool with a flat bottom and low melting depth is generated when the defocus distance is−2.5 mm,whereas when this distance is−1.5 mm,a pool with a valley-shaped bond and high melting depth is formed.The simulated results of the temperature cycle and clad geometry are both validated and found to well agree with experimental measurements.The influence of the defocus distance on the microstructure and microhardness are discussed based on the temperature history and cooling rate.With the increase in the absolute defocus distance,the height and dilution of the clad decreased,whereas the width increased.In addition,the effects of defocus distance with various parameter combinations on clad geometry were explored using the formulated FE model.展开更多
The laser beam welding technique was used to process SiCparticles/6063Al alloy matrix composite, the in- fluence of laserpower and welding speed on the properties of joint was studied.Decreasing the laser beam power w...The laser beam welding technique was used to process SiCparticles/6063Al alloy matrix composite, the in- fluence of laserpower and welding speed on the properties of joint was studied.Decreasing the laser beam power with same welding speed can make thequantity and size of Al_4C_3 decreased, and the ineractive mechanismof the reinforcing particles and the matrix in the joint and thecauses for joint strength reduction were analyzed. Increasing weldingspeed properly can improve the distribution of energy and restrainthe interfacial reaction in the molten pool, an measures for impovingwere proposed.展开更多
The superplasticity of Ti-6Al-4V butt-welded plates by laser beam welding(LBW)was studied in virtue of hot tensile tests and superplastic bulging tests.Furthermore,microstructural evolution of weld metal upon superpla...The superplasticity of Ti-6Al-4V butt-welded plates by laser beam welding(LBW)was studied in virtue of hot tensile tests and superplastic bulging tests.Furthermore,microstructural evolution of weld metal upon superplastic forming was systematically analyzed via metallographical tests and scanning electron microscope(SEM).The relation between the microstructure of weld metal and its superplastic ability was discussed.The experimental results show that Ti-6Al-4V butt-welded plates by LBW possess superplasticity.The maximum elongation is up to 154%and the maximum bulge height can be up to 1.81 times the internal radius of the female die.There is an optimum value of the bulge height for bulging gas pressure.展开更多
The radiation of material surface by high intensity laser beams is used to produce the uhrafine powder of pure Fe and ZrO_2.The morphology,size and phases of the powder were examined by X-ray diffraetometer,scanning e...The radiation of material surface by high intensity laser beams is used to produce the uhrafine powder of pure Fe and ZrO_2.The morphology,size and phases of the powder were examined by X-ray diffraetometer,scanning electron microscopy as well as transmission electron microscopy.In pure Fe a considerable quantity of γ-phase was found in the powder.In ZrO_2 powder,instead of stable phase,two metastable phases appeared.展开更多
By using a two-dimensional particle-in-cell simulation,we demonstrate a scheme for highenergy-density electron beam generation by irradiating an ultra intense laser pulse onto an aluminum(Al) target.With the laser h...By using a two-dimensional particle-in-cell simulation,we demonstrate a scheme for highenergy-density electron beam generation by irradiating an ultra intense laser pulse onto an aluminum(Al) target.With the laser having a peak intensity of 4×10^23W cm^-2,a high quality electron beam with a maximum density of 117 nc and a kinetic energy density up to8.79×10^18J m^-3 is generated.The temperature of the electron beam can be 416 Me V,and the beam divergence is only 7.25°.As the laser peak intensity increases(e.g.,1024 W cm^-2),both the beam energy density(3.56×10^19J m^-3) and the temperature(545 Me V) are increased,and the beam collimation is well controlled.The maximum density of the electron beam can even reach 180 nc.Such beams should have potential applications in the areas of antiparticle generation,laboratory astrophysics,etc.展开更多
With the diversification of manufacture methods, joining the same materials with different states becomes indispensable in practical application. In present work, 6061 aluminum alloys with different states were welded...With the diversification of manufacture methods, joining the same materials with different states becomes indispensable in practical application. In present work, 6061 aluminum alloys with different states were welded by laser beam welding (LBW). The microstructures of welded joint, before and after heat treating, were investigated. The mechanical properties, such as the tensile properties and microhardness , were tested. And the fracture characteristic was observed by means of scanning electron microscope (SEM). The results show that the 6061 aluminum alloys have superior weldability and the microstructures are different significantly in different states. Besides, the grain boundaries of the joint microstructures become unclear after the heat treating. The strength and the elongations of welded joints could reach to those of the base metal. The tensile fracture occurs in the fusion zone and near 6061-0 alloy. And the fracture presents ductile rupture. Therefore, the LBW is an effective method for 6061 aluminum alloy.展开更多
The influence of laser beam divergence angle on the positioning accuracy of scanning airborne light detection and ranging (LIDAR) is analyzed and simulated. Based on the data process and positioning principle of air...The influence of laser beam divergence angle on the positioning accuracy of scanning airborne light detection and ranging (LIDAR) is analyzed and simulated. Based on the data process and positioning principle of airborne LIDAR, the errors from pulse broadening induced by laser beam di vergence angle are modeled and qualitatively analyzed for different terrain surfaces. Simulated results of positioning errors and suggestions to reduce them are given for the flat surface, the downhill of slope surface, and the uphill surface.展开更多
基金Project supported by the National Key Research and Development Program of China (Grant No. 2021YFA1601700)the National Natural Science Foundation of China (Grant Nos. 12074251, 11991073, 12335016, 12305272, and 12105174)+1 种基金the Strategic Priority Research Program of the Chinese Academy of Sciences (Grant Nos. XDA25000000 and XDA25030400)Yangyang Development Fund,China。
文摘The thorough exploration of the transverse quality represented by divergence angle has been lacking yet in the energy spread measurement of the relativistic electron beam for laser wakefield acceleration(LWFA). In this work, we fill this gap by numerical simulations based on the experimental data, which indicate that in a C-shape magnet, magnetic field possesses the beam focusing effect, considering that the divergence angle will result in an increase in the full width at half maxima(FWHM) of the electron density distribution in a uniformly isotropic manner, while the length-to-width ratio decreases. This indicates that the energy spread obtained from the electron deflection distance is smaller than the actual value, regardless of the divergence angle. A promising and efficient way to accurately correct the value is presented by considering the divergence angle(for instance, for an electron beam with a length-to-width ratio of 1.12, the energy spread correct from 1.2% to 1.5%), providing a reference for developing the high-quality electron beam source.
基金supported by the National Natural Science Foundation of China (Grant Nos. 11974108 and 11574082)Fundamental Research Funds for the Central Universities (Grant No. 2021MS046)the Natural Science Foundation of Shandong Province, China (Grant No. ZR2019MA020)。
文摘We study the strong nonlinear optical dynamics of nanosecond pulsed Laguerre–Gaussian laser beams of high-order radial modes with zero orbital angular momentum propagating in the fullerene C60molecular medium. It is found that the spatiotemporal profile of the incident pulsed Laguerre–Gaussian laser beam is strongly reshaped during its propagation in the C60molecular medium. The centrosymmetric temporal profile of the incident pulse gradually evolves into a noncentrosymmetric meniscus shape, and the on-axis pulse duration is clearly depressed. Furthermore, the field intensity is distinctly attenuated due to the field-intensity-dependent reverse saturable absorption, and clear optical power limiting behavior is observed for different orders of the input pulsed Laguerre–Gaussian laser beams before the takeover of the saturation effect;the lower the order of the Laguerre–Gaussian beam, the lower the energy transmittance.
基金Project supported by the National Natural Science Foundation of China(Grant No.62275272)the Training Program for Excellent Young Innovators of Changsha(Grant No.KQ2305025)。
文摘Coherent beam combining(CBC) of fiber laser array is a promising technique to realize high output power while maintaining near diffraction-limited beam quality. To implement CBC, an appropriate phase control feedback structure should be established to realize phase-locking. In this paper, an innovative internal active phase control CBC fiber laser array based on photodetector array is proposed. The dynamic phase noises of the laser amplifiers are compensated before being emitted into free space. And the static phase difference compensation of emitting laser array is realized by interference measurement based on photodetector array. The principle of the technique is illustrated and corresponding simulations are carried out, and a CBC system with four laser channels is built to verify the technique. When the phase controllers are turned on, the phase deviation of the laser array is less than λ/20, and ~ 95% fringe contrast of the irradiation distribution is obtained. The technique proposed in this paper could provide a reference for the system design of a massive high-power CBC system.
基金This work was supported by the Shanghai Municipal Science and Technology Major Project(No.2017SHZDZX02)the National Natural Science Foundation of China(No.12005282)+1 种基金the Youth Innovation Promotion Association of the Chinese Academy of Sciences(No.2021283)the Shanghai Pilot Program for Basic Research—Chinese Academy of Science,Shanghai Branch(JCYJSHFY-2021-010).
文摘The Shanghai high-repetition-rate X-ray free-electron laser and extreme light facility(SHINE)operates at a maximum repetition rate of 1 MHz.Kicker magnets are key components that distribute electron bunches into three different undulator lines in a bunch-by-bunch mode.The kicker field width must be less than the time interval between bunches.A lumpedinductance kicker prototype was developed using a vacuum chamber with a single-turn coil.The full magnetic field strength was 0.005 T.This paper presents the requirements,design considerations,design parameters,magnetic field calculations,and measurements of the kicker magnets.The relevant experimental results are also presented.The pulse width of the magnetic field was approximately 600 ns,and the maximum operation repetition rate was 1 MHz.The developed kicker satisfies the requirements for the SHINE project.Finally,numerous recommendations for the future optimization of kicker magnets are provided.
基金supported by Guangdong Science and Technology Plan Project(Grant No.20170902,No.20180902)Yangjiang Science and Technology Plan Project(Grant No.SDZX2020063)+1 种基金Shenzhen Key Projects of Innovation and Entrepreneurship Plan Technology(JSGG20210420091802007)Yunfu 2023 Science and Technology Plan Project(S2023020201).
文摘In order to overcome the problems of many pores,large deformation and unstable weld quality of traditional laser welded aluminumcopper alloy joints,a red-blue dual-beam laser source and a swinging laser were introduced for welding.T2 copper and 6063 aluminum thin plates were lap welded by coaxial dual-beam laser welding.The morphology of weld cross section was compared to explore the influence of process parameters on the formation of lap joints.The microstructure characteristics of the weld zone were observed and compared by optical microscope.The results show that the addition of laser beam swing can eliminate the internal pores of the weld.With the increase of the swing width,the weld depth decreases,and the weld width increases first and then decreases.The influence of welding speed on the weld cross section morphology is similar to that of swing width.With the increase of welding speed,the weld width increases first and then decreases,while the weld depth decreases all the time.This is because that the red laser is used as the main heat source to melt the base metals,with the increase of red laser power,the weld depth increases.As an auxiliary laser source,blue laser reduces the total energy consumption,consequently,the effective heat input increases and the spatter is restrained effectively.As a result,the increase of red laser power has an enhancement effect on the weld width and weld depth.When the swing width is 1.2 mm,the red laser power is 550 W,the blue laser power is 500 W,and the welding speed is 35 mm/s,the weld forming is the best.The lap joint of T2 copper and 6063 aluminum alloy thin plate can be connected stably with the hybrid of blue laser.The effect rules of laser beam swing on the weld formation were obtained,which improved the quality of the joints.
基金supported by Key Program of National Natural Science Foundation of China (Grant No. 50735003)
文摘Spatial angle measurement, especially the measurement of horizontal and vertical angle, is a basic method used for industrial large-scale coordinate measurement. As main equipments in use, both theodolites and laser trackers can provide very high accuracy for spatial angle measurement. However, their industrial applications are limited by low level of automation and poor parallelism. For the purpose of improving measurement efficiency, a lot of studies have been conducted and several alternative methods have been proposed. Unfortunately, all these means are either low precision or too expensive. In this paper, a novel method of spatial angle measurement based on two rotating planar laser beams is proposed and demonstrated. Photoelectric receivers placed on measured points are used to receive the rotating planner laser signals transmitted by laser transmitters. The scanning time intervals of laser planes were measured, and then measured point's horizontal/vertical angles can be calculated. Laser plane's angle parameters are utilized to establish the abstract geometric model of transmitter. Calculating formulas of receiver's horizontal/vertical angles have been derived. Measurement equations' solvability conditions and judgment method of imaginary solutions are also presented after analyzing. Proposed method for spatial angle measurement is experimentally verified through a platform consisting of one laser transmitter and one optical receiver. The transmitters used in new method are only responsible for providing rotating light plane signals carrying angle information. Receivers automatically measure scanning time of laser planes and upload data to the workstation to calculate horizontal angle and vertical angle. Simultaneous measurement of multiple receivers can be realized since there is no human intervention in measurement process .Spatial angle measurement result indicates that the repeatable accuracy of new method is better than 10". Proposed method can improve measurement's automation degree and speed while ensuring measurement accuracy.
文摘Laser welling process of AZ61 magnesium alloys is investigated using a special CO2 laser experimental system. The effect of processing parameters including laser power, welling speed, and protection gas flow at the top and bottom is researched. The results show that an ideal well bead can be formed by choosing the processing parameters properly. An optimized parameter range is obtained by a large number of experiments. Among them, laser power and welling speed are the two main parameters that determine the well width and dimensions. The protect gas flow rate has a slight effect on the well width, but it directly effects the surface color of the well. The test results for typical welds indicate that the microhardness and tensile strength of the well zone are better than that of the base metal A fine-grained well region has been observed and no obvious heat-affected zone is found. The well zone mainly consists of small α-Mg phase, (α + Al12Mg17), and other eutectic phases. The small grains and the eutectic phases in the joint are believed to play an important role in the increase of the strength of wells for AZ61 magnesium alloys.
基金undedbytheNationalNaturalScienceFoundationofChi na (No .5 0 2 710 5 1)
文摘A theoretical model was presented to calculate the laser intensity distribution and the particle temperatures at different sites of the workpiece in the laser cladding process. By using this model, the effects of the powder feeding rate on the laser intensity distribution and the particle temperatures were investigated, the calculated results under the condition of different injection angles were also plotted. It is shown that with increasing the injection angle, the laser intensity distributions are similar but the peak value of the laser intensity decreases. Simultaneously, the peak value of the particle temperature increases and the distribution of the particle temperatures gets central symmetrical gradually. These tests results should be considered in model of laser cladding due to their subtle effects on the dynamic processes in laser molten pool.
文摘The effects of amplitudes, normal loads and laser beam quenching on the fretting wear of titanium alloy (TC11) were experimentally investigated on SRV fretting wear test machine in air, at room temperature and without lubrication conditions. The purpose of this study is to learn the rules of fretting wear in a disk blades dovetail joint of an aircraft turbine so the test parameters are determined based on the relative movement and load in the joint. The wear depths are measured by a profilometer, the worn areas are observed and measured by an optical microscopy, and the microtopography of the worn scar is studied by scanning electron microscopy (SEM) .The tests and observations state clearly that fretting wear rate (FWR) is heavily influenced by sliding amplitude(SA) and load. In this experiment, if SA is greater than 60 μm at Hertz contact stress 105 MPa, the FWR is much higher, and the SEM makes it known that the wear mechanism is the combination of adhesive and contact fatigue in the above test conditions. In contrast, if SA smaller, the FWR lower too, and the SEM suggests that the major wear mechanism is contact fatigue. The experiments also reveal that the laser beam quenching greatly improve the fretting wear resistance of titanium alloy, especially at heavy load and large amplitude.
基金the National Natural Science Foundation of China(Grant No.51905273)Natural Science Foundation of Jiangsu Province(Grant No.BK20190472).
文摘Laser beam welding is used to fabricate the 7A52 aluminum alloy plates.Effects of shielding gas and defocusing on porosities are investigated.Porosities are divided into hydrogen porosities and keyhole-induced porosities.With the increasing flow rate of the front shielding gas,the porosity ratio firstly decreases,then increases.The porosity ratio is lowest under the flow rate of 25 L/min.When the flow rate is 30 L/min,the porosity ratio is higher because the large flow rate can affect the stability of the keyhole.The porosity ratio is also higher when the flow rate is less than 25 L/min because the protection is weakened.With the increase of the defocusing,the porosity ratio firstly decreases,then increases.When the defocusing is-2 mm,the porosity ratio is lowest.When the defocusing is more than 0 mm or less than-4 mm,the porosity ratio is higher due to the movement of the instable keyhole.
基金This research was supported by Major Subject Foundation of Beijing University of Technology
文摘Laser beam welding of aluminum alloys is expected to offer good mechanical properties of welded joints. In this experimental work reported, CO2 laser beam autogenoas welding and wire feed welding are conducted on 4 mm thick 5083- H321 aluminum alloy sheets at different welding variables. The mechanical properties and microstructure characteristics of the welds are evaluated through tensile tests, micro-hardness tests, optical microscopy and scanning electron microscopy (SEM). Experimental results indicate that both the tensile strength and hardness of laser beam welds are affected by the constitution of filler material, except the yield strength. The soften region of laser beam welds is not in the heat-affected zone ( HAZ ). The tensile fracture of laser beam welded specimens takes place in the weld zone and close to the weld boundary because of different filler materials. Some pores are found on the fracture face, including hydrogen porosities and blow holes, but these pores have no influence on the tensile strength of laser beam welds. Tensile strength values of laser beam welds with filler wire are up to 345.57 MPa, 93% of base material values, and yield strengths of laser beam welds are equivalent to those of base metal (264. 50 MPa).
基金This work was financed in the framework of the strategic program DOB-1-6/1/PS/2014 funded by the National Center for Research and Development of Poland.
文摘The performance of a laser weapon system based on coherent beam combining(CBC)depends on its propagation properties in the atmosphere.In this study,an analytical model based on partial coherent beam combining(PCBC)for assumed coherence coefficients between beams in a CBC lattice was developed.The Kolmogorov model of atmospheric turbulence and the Hufnagel-Valley model of C^(2)_(n) dependence on atmospheric parameters were implemented.Novel simplified metrics were proposed to assess the CBC performance.Several beam profiles(super-Gaussian,truncated Gaussian,etc.)and geometries were analyzed in terms of maximal intensity in the far field.An approximate formula for PCBC efficiency dependent on the Fried radius was proposed.The results of CBC modeling were compared to those of the Gaussian beam propagation model in a turbulent atmosphere.The dependence of CBC performance on the C^(2)_(n) parameter,range,and elevation angle was analyzed.It could be concluded that the application of CBC for medium and long range propagation is impractical without an effective adaptive optics system.
基金Supported by the National Natural Science Foundation of China under Grant Nos 11474257 and 61605183
文摘By employing three reflecting volume Bragg gratings, a near-infrared 4-channel spectral-beam-combining system is demonstrated to present 720 W combined power with a combining efficiency of 94.7%. The combined laser beam is near-diffraction-limited with a beam factor M^2-1.54. During this 4-channel beam-combining process, no special active cooling measures are used to evaluate the volume Bragg gratings as combining elements are under the higher power laser operation. Thermal expansion and period distortion are verified in a 2 k W 2-channel beam-combining process, and the heat issue in the transmission case is found to be more remarkable than that in the diffraction e-se. Transmitted and diffracted beams experience wave-front aberrations with different degrees, thus leading to distinct beam deterioration.
基金Supported by National Natural Science Foundation of China(Grant No.61903268)Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20190823)China Postdoctoral Science Foundation Grant(Grant No.2019M661921).
文摘Three-beam laser internal coaxial wire feeding cladding is regarded as a promising additive manufacturing technique because it is highly efficient and controllable.In this study,the effects of the defocus distance on cladding using a three-beam laser with internal wire feeding are experimentally and numerically studied.A process map indicating the surface characteristics at different defocus distances with various parameter combinations was developed.The transmission characteristics including laser intensity,beam size,and laser spot distance of the three-beam laser at different defocus distances were analyzed using TracePro software.Based on the TracePro results as heat source,a three-dimensional transient finite element(FE)thermal model was formulated to predict the thermal field,temperature history and molten pool shape at different defocus distances.A molten pool with a flat bottom and low melting depth is generated when the defocus distance is−2.5 mm,whereas when this distance is−1.5 mm,a pool with a valley-shaped bond and high melting depth is formed.The simulated results of the temperature cycle and clad geometry are both validated and found to well agree with experimental measurements.The influence of the defocus distance on the microstructure and microhardness are discussed based on the temperature history and cooling rate.With the increase in the absolute defocus distance,the height and dilution of the clad decreased,whereas the width increased.In addition,the effects of defocus distance with various parameter combinations on clad geometry were explored using the formulated FE model.
基金This project is financially supported by the Skate Key Laboratory of Metal Matrix Composites and the National Nature Science Foundation of China (No. 59875016)
文摘The laser beam welding technique was used to process SiCparticles/6063Al alloy matrix composite, the in- fluence of laserpower and welding speed on the properties of joint was studied.Decreasing the laser beam power with same welding speed can make thequantity and size of Al_4C_3 decreased, and the ineractive mechanismof the reinforcing particles and the matrix in the joint and thecauses for joint strength reduction were analyzed. Increasing weldingspeed properly can improve the distribution of energy and restrainthe interfacial reaction in the molten pool, an measures for impovingwere proposed.
基金Project(50775052)supported by the National Natural Science Foundation of China。
文摘The superplasticity of Ti-6Al-4V butt-welded plates by laser beam welding(LBW)was studied in virtue of hot tensile tests and superplastic bulging tests.Furthermore,microstructural evolution of weld metal upon superplastic forming was systematically analyzed via metallographical tests and scanning electron microscope(SEM).The relation between the microstructure of weld metal and its superplastic ability was discussed.The experimental results show that Ti-6Al-4V butt-welded plates by LBW possess superplasticity.The maximum elongation is up to 154%and the maximum bulge height can be up to 1.81 times the internal radius of the female die.There is an optimum value of the bulge height for bulging gas pressure.
文摘The radiation of material surface by high intensity laser beams is used to produce the uhrafine powder of pure Fe and ZrO_2.The morphology,size and phases of the powder were examined by X-ray diffraetometer,scanning electron microscopy as well as transmission electron microscopy.In pure Fe a considerable quantity of γ-phase was found in the powder.In ZrO_2 powder,instead of stable phase,two metastable phases appeared.
基金financially supported by the National Natural Science Foundation of China(Nos.11475260,11305264,11622547,91230205,and 11474360)the National Basic Research Program of China(No.2013CBA01504)the Research Project of NUDT(No.JC14-02-02)
文摘By using a two-dimensional particle-in-cell simulation,we demonstrate a scheme for highenergy-density electron beam generation by irradiating an ultra intense laser pulse onto an aluminum(Al) target.With the laser having a peak intensity of 4×10^23W cm^-2,a high quality electron beam with a maximum density of 117 nc and a kinetic energy density up to8.79×10^18J m^-3 is generated.The temperature of the electron beam can be 416 Me V,and the beam divergence is only 7.25°.As the laser peak intensity increases(e.g.,1024 W cm^-2),both the beam energy density(3.56×10^19J m^-3) and the temperature(545 Me V) are increased,and the beam collimation is well controlled.The maximum density of the electron beam can even reach 180 nc.Such beams should have potential applications in the areas of antiparticle generation,laboratory astrophysics,etc.
文摘With the diversification of manufacture methods, joining the same materials with different states becomes indispensable in practical application. In present work, 6061 aluminum alloys with different states were welded by laser beam welding (LBW). The microstructures of welded joint, before and after heat treating, were investigated. The mechanical properties, such as the tensile properties and microhardness , were tested. And the fracture characteristic was observed by means of scanning electron microscope (SEM). The results show that the 6061 aluminum alloys have superior weldability and the microstructures are different significantly in different states. Besides, the grain boundaries of the joint microstructures become unclear after the heat treating. The strength and the elongations of welded joints could reach to those of the base metal. The tensile fracture occurs in the fusion zone and near 6061-0 alloy. And the fracture presents ductile rupture. Therefore, the LBW is an effective method for 6061 aluminum alloy.
基金Supported by the National Basic Research Program of China("973"Program)(2009CB72400401A)
文摘The influence of laser beam divergence angle on the positioning accuracy of scanning airborne light detection and ranging (LIDAR) is analyzed and simulated. Based on the data process and positioning principle of airborne LIDAR, the errors from pulse broadening induced by laser beam di vergence angle are modeled and qualitatively analyzed for different terrain surfaces. Simulated results of positioning errors and suggestions to reduce them are given for the flat surface, the downhill of slope surface, and the uphill surface.