Currently, the market demands for large-scale and high-quality slab ingots are increasing significantly. A novel electroslag remelting withdrawal （ESRW） process with two series-connected electrodes and a T- shaped m...Currently, the market demands for large-scale and high-quality slab ingots are increasing significantly. A novel electroslag remelting withdrawal （ESRW） process with two series-connected electrodes and a T- shaped mould was developed to produce large-scale and high-quality slab ingots. It is very difficult to ob- tain large slab ingots with good surface quality and high width-to-thickness ratio. And it is not efficient for improving the quality of slab ingots by using trial-and-error-based approaches because the ESRW mecha- nisms are very complex. Thus, a three-dimensional mathematical model was developed to determine the relationship between process parameters and physical phenomena during the ESRW process. The relation- ship between the temperature field of the ESRW process and the surface quality of slab ingots was estab- lished. A good agreement between the simulated and measured temperature fields of slab ingots was ob- tained. The results indicate that the maximum values of current density, electromagnetic force and Joule heat all occur at the electrode-slag interface between the two electrodes. It can be found that the flow is turbulent and the temperature distribution is uniform in the slag pool with the influences of buoyancy and electromagnetic force. The wrinkles in the narrow faces of slab ingots are caused by the relatively lower in- put power. Increasing the electrode width and reducing the curvature can significantly improve the surface quality of slab ingots.展开更多
基金financially supported by National Natural Science Foundation of China (Nos.51604149, 51474126,U1560203,51674140)the Technology Commission of Liaoning(No.L2013125)
文摘Currently, the market demands for large-scale and high-quality slab ingots are increasing significantly. A novel electroslag remelting withdrawal （ESRW） process with two series-connected electrodes and a T- shaped mould was developed to produce large-scale and high-quality slab ingots. It is very difficult to ob- tain large slab ingots with good surface quality and high width-to-thickness ratio. And it is not efficient for improving the quality of slab ingots by using trial-and-error-based approaches because the ESRW mecha- nisms are very complex. Thus, a three-dimensional mathematical model was developed to determine the relationship between process parameters and physical phenomena during the ESRW process. The relation- ship between the temperature field of the ESRW process and the surface quality of slab ingots was estab- lished. A good agreement between the simulated and measured temperature fields of slab ingots was ob- tained. The results indicate that the maximum values of current density, electromagnetic force and Joule heat all occur at the electrode-slag interface between the two electrodes. It can be found that the flow is turbulent and the temperature distribution is uniform in the slag pool with the influences of buoyancy and electromagnetic force. The wrinkles in the narrow faces of slab ingots are caused by the relatively lower in- put power. Increasing the electrode width and reducing the curvature can significantly improve the surface quality of slab ingots.
