Research on thermal insulation materials properties under HTHP conditions for deep oil and gas reservoir rock ITP-Coring

Deep oil and gas reservoirs are under high-temperature conditions,but traditional coring methods do not consider temperature-preserved measures and ignore the influence of temperature on rock porosity and permeability,resulting in distorted resource assessments.The development of in situ temperaturepreserved coring(ITP-Coring)technology for deep reservoir rock is urgent,and thermal insulation materials are key.Therefore,hollow glass microsphere/epoxy resin thermal insulation materials(HGM/EP materials)were proposed as thermal insulation materials.The materials properties under coupled hightemperature and high-pressure(HTHP)conditions were tested.The results indicated that high pressures led to HGM destruction and that the materials water absorption significantly increased;additionally,increasing temperature accelerated the process.High temperatures directly caused the thermal conductivity of the materials to increase;additionally,the thermal conduction and convection of water caused by high pressures led to an exponential increase in the thermal conductivity.High temperatures weakened the matrix,and high pressures destroyed the HGM,which resulted in a decrease in the tensile mechanical properties of the materials.The materials entered the high elastic state at 150℃,and the mechanical properties were weakened more obviously,while the pressure led to a significant effect when the water absorption was above 10%.Meanwhile,the tensile strength/strain were 13.62 MPa/1.3%and 6.09 MPa/0.86%at 100℃ and 100 MPa,respectively,which meet the application requirements of the self-designed coring device.Finally,K46-f40 and K46-f50 HGM/EP materials were proven to be suitable for ITP-Coring under coupled conditions below 100℃ and 100 MPa.To further improve the materials properties,the interface layer and EP matrix should be optimized.The results can provide references for the optimization and engineering application of materials and thus technical support for deep oil and gas resource development.

Tree-Based Solution Frameworks for Predicting Tunnel Boring Machine Performance Using Rock Mass and Material Properties

Tunnel Boring Machines(TBMs)are vital for tunnel and underground construction due to their high safety and efficiency.Accurately predicting TBM operational parameters based on the surrounding environment is crucial for planning schedules and managing costs.This study investigates the effectiveness of tree-based machine learning models,including Random Forest,Extremely Randomized Trees,Adaptive Boosting Machine,Gradient Boosting Machine,Extreme Gradient Boosting Machine(XGBoost),Light Gradient Boosting Machine,and CatBoost,in predicting the Penetration Rate(PR)of TBMs by considering rock mass and material characteristics.These techniques are able to provide a good relationship between input(s)and output parameters;hence,obtaining a high level of accuracy.To do that,a comprehensive database comprising various rock mass and material parameters,including Rock Mass Rating,Brazilian Tensile Strength,and Weathering Zone,was utilized for model development.The practical application of these models was assessed with a new dataset representing diverse rock mass and material properties.To evaluate model performance,ranking systems and Taylor diagrams were employed.CatBoost emerged as the most accurate model during training and testing,with R2 scores of 0.927 and 0.861,respectively.However,during validation,XGBoost demonstrated superior performance with an R2 of 0.713.Despite these variations,all tree-based models showed promising accuracy in predicting TBM performance,providing valuable insights for similar projects in the future.

A damage constitutive model of rock-like materials containing a single crack under the action of chemical corrosion and uniaxial compression

To describe the deformation and strength characteristics of the corroded rock-like specimens containing a single crack under uniaxial compression,a damage constitutive model combining hydro-chemical damage with coupling damage of micro-flaws and macro-cracks is proposed.Firstly,based on phenomenological theory,the damage variable of the rock-like specimens subjected to water environment erosion and chemical corrosion is obtained.Secondly,a coupled damage variable for cracked rock-like specimens is derived based on the Lemaitre strain equivalence hypothesis,which combines the Weibull statistical damage model for micro-flaws and the fracture mechanics model for a macro single crack.Then,considering the residual strength characteristics of the rock-like materials,the damage variable is modified by introducing the correction coefficient,and the damage constitutive model of the corroded rock-like specimens with a single crack under uniaxial compression is established.The model is verified by comparing the experimental stress−strain curves,and the results are in good agreement with those provided in the literature.Finally,the correction coefficient of the damage variable proposed in this paper is discussed.The damage constitutive model developed in this paper provides an effective method to describe the stress−strain relationship and residual strength characteristics of the corroded rock-like specimens with a single crack under uniaxial compression.

Application and prospects of 3D printing in physical experiments of rock mass mechanics and engineering:materials,methodologies and models

The existence of joints or other kinds of discontinuities has a dramatic efect on the stability of rock excavations and engineering.As a result,a great challenge in rock mass mechanics testing is to prepare rock or rock-like samples with defects.In recent years,3D printing technology has become a promising tool in the feld of rock mass mechanics and engineering.This study frst reviews and discusses the research status of traditional test methods in rock mass mechanics tests of making rock samples with defects.Then,based on the comprehensive analysis of previous research,the application of 3D printing technology in rock mass mechanics is expounded from the following three aspects.The frst is the printing material.Although there are many materials for 3D printing,it has been found that 3D printing materials that can be used for rock mass mechanics research are very limited.After research,we summarize and evaluate printing material that can be used for rock mass mechanics studies.The second is the printing methodology,which mainly introduces the current application forms of 3D printing technology in rock mass mechanics.This includes printed precise casting molds and one-time printed samples.The last one is the printing model,which includes small-scale samples for mechanical tests and large-scale physical models.Then,the benefts and drawbacks of using 3D printing samples in mechanical tests and the validity of their simulation of real rock are discussed.Compared with traditional rock samples collected in nature or synthetic rock-like samples,the samples made by 3D printing technology have unique advantages,such as higher test repeatability,visualization of rock internal structure and stress distribution.There is thus great potential for the use of 3D printing in the feld of rock mass mechanics.However,3D printing materials also have shortcomings,such as insufcient material strength and accuracy at this stage.Finally,the application prospect of 3D printing technology in rock mass mechanics research is proposed.

THEORETICAL MODEL OF EFFECTIVE STRESS COEFFICIENT FOR ROCK/SOIL-LIKE POROUS MATERIALS

Physical mechanisms and influencing factors on the effective stress coefficient for rock/soil-like porous materials are investigated, based on which equivalent connectivity index is proposed. The equivalent connectivity index, relying on the meso-scale structure of porous material and the property of liquid, denotes the connectivity of pores in Representative Element Area （REA）. If the conductivity of the porous material is anisotropic, the equivalent connectivity index is a second order tensor. Based on the basic theories of continuous mechanics and tensor analysis, relationship between area porosity and volumetric porosity of porous materials is deduced. Then a generalized expression, describing the relation between effective stress coefficient tensor and equivalent connectivity tensor of pores, is proposed, and the expression can be applied to isotropic media and also to anisotropic materials. Furthermore, evolution of porosity and equivalent connectivity index of the pore are studied in the strain space, and the method to determine the corresponding functions in expressions above is proposed using genetic algorithm and genetic programming. Two applications show that the results obtained by the method in this paper perfectly agree with the test data. This paper provides an important theoretical support to the coupled hydro-mechanical research.

Damage and failure characteristics of rock similar materials with pre-existing cracks

In order to further study the damage and failure mechanism for rock similar materials,this study investigated the mechanical properties and failure characteristics,law of damage space development,and damage evolution characteristics for rock similar materials with pre-existing cracks of varying length under uniaxial compression load.The equipment used in this study is the self-developed YYW-Ⅱ strain controlled unconfined compression apparatus and the PCIE-8 acoustic emission monitoring system.Results show that,as the length of pre-existing crack increases:(1) the peak and residual strength reduces,and the peak axial strain and the strain during the initial compression phase increases;(2) the major failure mode is changed from shear failure to tensile failure along a vertical plane that passes the middle of the pre-existing crack;(3) The damage increases during the stable and accelerated development stage,and the effect of the pre-existing cracks is more during the accelerated development stage than the stable development stage.

Coupled GIMP and CPDI material point method in modelling blast-induced three-dimensional rock fracture

Three-dimensional rock fracture induced by blasting is a highly complex problem and has received considerable attention in geotechnical engineering.The material point method is firstly applied to treat this challenging task.Some inherent weaknesses can be overcome by coupling the generalized interpolation material point(GIMP)and the convected particle domain interpolation technique(CPDI).For the media in the borehole,unchanged GIMP-type particles are used to guarantee a homogenous blast pressure.CPDITetrahedron type particles are employed to avoid the fake numerical fracture near the borehole for the rock material.A blasting experiment using three-dimensional single-borehole rock was simulated to examine the applicability of the coupled model under realistic loading and boundary conditions.A good agreement was achieved between the simulation and experimental results.Moreover,the mechanism of three-dimensional rock fracture was analyzed.It was concluded that rock particle size and material parameters play an important role in rock damage.The reflected tensile waves cause severe damage in the lower part of the model.Rayleigh waves occur on the top face of the rock model to induce a hoop failure band.

A roughness parameter considering joint material properties and peak shear strength model for rock joints

This study aims at proposing a reasonable roughness parameter that can reflect the peak shear strength(PSS)of rock joints.Firstly,the contribution of the asperities with different apparent dip angles to shear strength is studied.Then the shear strength of the entire joint asperities is derived.The results showed that the PSS of the entire joint asperities is proportional to a key parameter hs,which is related to the geometric character of the joint surface and the joint material properties.The parameter hsis taken as the new roughness parameter,and it is reasonable to associate the PSS with the geometric characteristics of the joint surface.Based on the new roughness parameter and shear test results of 20 sets of joint specimens,a new PSS model for rock joints is proposed.The new model is validated with the artificial joints in this paper and real rock joints in published studies.Results showed that it is suitable for different types of rock joints except for gneiss joints.The new model has the form of the Mohr-Coulomb model,which can directly reflect the relationship between the 3 D roughness parameters and the peak dilation angle.

Experimental study of polyurethane foam reinforced soil used as a rock-like material

In this study, p o ly u reth an e foam ty p e th e rm o se t polym erizing, d u e to chem ical reaction b e tw e e n itsliquid ingredients, w as teste d as b in d e r afte r solidifying and th e n a rock-like m aterial m ixing w ith asandy silt ty p e soil w as prep ared . The uniaxial com pressive stren g th s （UCSs） o f p o ly u reth an e foamreinforced soil specim ens w ere d e term in ed for different p o ly u reth an e ratios in th e m ixture. A dditionally,a series o f te sts o n slake durability, im pact value, freezing-th aw in g resistance, and ab rasio n resistance ofp o ly u reth an e reinforced soil （PRS） m ix tu re w as co n d u cted . The UCS values over 3 M Pa w ere m easuredfrom th e PRS specim ens. The testin g results show ed th a t tre a te d soil can econom ically b ecom e adesirable rock-like m aterial in term s o f slake d u ra b ility a n d resistances ag ain st freezing-thaw ing, im pacteffect an d abrasion. As a n o th e r ch aracteristic o f th e rock-like m aterial m ade w ith p o ly u reth an e foam,u n it volum e w eig h t w as found to be q uite low er th a n th o se o f n atu ral rock m aterials.

Stress-drop effect on brittleness evaluation of rock materials

Uniaxial or triaxial compression test of cylindrical rock specimens using rock mechanics testing machine is a basic experimental method to study the strength and deformation characteristics of rock and the development process of rock fracture. Extensive literature review has been conducted on this issue;meanwhile, experimental and numerical studies have been conducted on the stress-drop effect on the brittleness of rock materials. A plastic flow factor of λ is proposed to describe the stress-drop effect. Evaluation methods of the factor λ corresponding to the four yield criteria of rock mass are proposed. Those four yield criteria are Tresca criterion, von-Mises criterion, Mohr-Coulomb criterion and Drucker-Prager criterion. For simplicity purposes, an engineering approximation approach has been proposed to evaluate the stress-drop with a non-zero strain increment. Numerical simulation results validated the effectiveness of the plastic flow factors λ as well as the engineering approximation approach. Based on the results in this study, finite element code can be programmed for brittle materials with stress-drop, which has the potential to be readily incorporated in finite element codes.

Accuracy and Precision of Energy Dispersive X-Ray Fluorescence (EDXRF) Analysis of Trace and Major Elements in Rock Standard Reference Materials Using Fine Powder

In this work the performance of a screening analytical method for Energy Dispersive X-Ray Fluorescence (EDXRF) analysis in terms of accuracy and precision was evaluated through analysis of rock standard reference materials. The method allowed the division of elements into four groups taking into account the excitation energies and measurement conditions of the sample. Two standard reference materials were used and 15 sample replicates were prepared and analyzed, then statistics were applied to assess the precision and accuracy of analytical results. The obtained results show that major compounds or elements (SiO2, P2O5, K2O, CaO, Fe2O3, Ti) can be determined in fine powder sample with a deviation lower than 15%, and a relative standard deviation in the range (1 - 10)%. The deviation was found to be lower than 5% for major compounds such as K2O, and CaO, which suggest that the EDXRF is accurate in evaluating major elemental concentrations in rock samples. It was also found that the method seems to be more accurate and precise for major elements than for trace element investigation. This screening analytical method can be used for routine analysis with acceptable results, even though the method should be optimized to increase its precision and accuracy.

Non-local damage and fracture model of rock and concrete-like materials

In view of the non-local phenomena appearing in the rock and concrete-like materials, the non-local damage and fracture model of rock and concrete-like materials was established through non-local method of Gaussian weighting function. The result indicates that, the stress of one point in the material is correlated not only to its strain history, but also to the interaction of the points in its certain adjacent region of the material. Based on the established non-local model, the numerical simulation of notch containing three-point bending beam was carried out. The results show that the grid sensitivities have been avoided and the fracture direction of the material has not been influenced by the grid shape, and the model proposed can be used to better simulate the damage developing process of the rock and concrete-like materials.

An experimental study on fracture mechanical behavior of rock-like materials containing two unparallel fissures under uniaxial compression

Strength and deformability characteristics of rock with pre-existing fissures are governed by cracking behavior. To further research the effects of pre-existing fissures on the mechanical properties and crack coalescence process, a series of uniaxial compression tests were carried out for rock-like material with two unparallel fissures.In the present study, cement, quartz sand, and water were used to fabricate a kind of brittle rock-like material cylindrical model specimen. The mechanical properties of rock-like material specimen used in this research were all in good agreement with the brittle rock materials. Two unparallel fissures（a horizontal fissure and an inclined fissure） were created by inserting steel during molding the model specimen.Then all the pre-fissured rock-like specimens were tested under uniaxial compression by a rock mechanics servocontrolled testing system. The peak strength and Young＇s modulus of pre-fissured specimen all first decreased and then increased when the fissure angle increased from 0？to 75？.In order to investigate the crack initiation, propagation and coalescence process, photographic monitoring was adopted to capture images during the entire deformation process.Moreover, acoustic emission（AE） monitoring technique was also used to obtain the AE evolution characteristic of prefissured specimen. The relationship between axial stress, AE events, and the crack coalescence process was set up： when a new crack was initiated or a crack coalescence occurred, thecorresponding axial stress dropped in the axial stress–time curve and a big AE event could be observed simultaneously.Finally, the mechanism of crack propagation under microscopic observation was discussed. These experimental results are expected to increase the understanding of the strength failure behavior and the cracking mechanism of rock containing unparallel fissures.

STUDY ON DAMAGE BIFURCATION AND INSTABILITY OF ROCK-LIKE MATERIALS

The critical bifurcation orientation and its corresponding hardening modulus for rock-like geomaterials are derived by considering the effect of stiffness degradation and volumetric dilatancy under the assumption of isotropic damage. The dependency of the localized orientation on the degree of damage and initial Poisson＇s ratio of rock is examined and the bifurcation behavior of the uniaxial compression sample under the plane-stress condition is compared with that under plane-strain condition. It is shown that the localization orientation angle intimately depends on both the initial Poisson＇s ratio and degree of damage for the rock sample under the uniaxial compression condition. As the initial Poisson＇s ratio or degree of damage increases, the orientation angle of the plane on which localization tends to be initiated gets to decrease. At the same time, the localization orientation angle of a rock sample under the plane-stress condition is larger than that under the plane-strain condition.

Effect of insoluble materials on the volumetric behavior of rock salt

This paper focuses on the presence of nodules of insoluble materials within salt specimens,and their effect on the volumetric strain measurements and the dilatancy phenomenon.We analyzed experimental results of over 120 conventional triaxial compression tests,and found that in 20%of the cases,the volumetric strain measurements were atypical.We also noted that the natural variability of the specimens can lead to a non-negligible data scattering in the volumetric strain measurements when different specimens are subjected to the same test.This is expected given the small magnitude of those strains,but it occasionally implies that the corresponding specimens are not representative of the volumetric behavior of the studied rock.In order to understand these results,we numerically investigated salt specimens modeled as halite matrices with inclusions of impurities.Simulations of triaxial compression tests on these structures proved that such heterogeneities can induce dilatancy,and their presence can lead to the appearance of tensile zones which is physically translated into a micro-cracking activity.The modeling approach is validated as the patterns displayed in the numerical results are identical to that in the laboratory.It was then employed to explain the observed irregularities in experimental results.We studied the natural variability effect as well and proposed a methodology to overcome the issue of specimen representativity from both deviatoric and volumetric perspectives.

Experimental study on similarity materials for soft rock of deep-buried tunnels

When every parameter is properly scaled down in accordance with some similarity coefficients, it is possible to study the physical-mechanical properties of rock mass with a scale model. To identify the key mechanisms of soft rock in deep buried tunnels, the proper sand, binder and ratio were selected. During the process, the model manufacture technology was introduced and typical tests were done and the results were presented. The physical and meehanieal properties effects caused by each composition were discussed. It is shown that the physical and mechanical properties of chosen ratio material such as uniaxial compressive strength tests, elasticity modulus, tensile strength, internal frictional angle, and Poisson＇s ratio meet with similarity relationship well. The physical and mechanical properties of deep soft rock are simulated successfully.

MAKING OF THE EQUIVALENT MATERIALS USED FOR STUDYING ROCK RIPPABILITY

Based on the characteristics of the ripping of rock, the simulated conditions that would be satisfied by the prototype ripping and the model ripping have been derived in this paper. In order to .nanufacture the satisfying equivalent materials for the model ripping, a new method has been set up, and the materials, which can simulate the prototype rock "Hawkesbury sandstone", have been made by using the methed.

A modified damage and fracture phase field model considering heterogeneity for rock‐like materials

Damage and fracture are the most extensive failure modes of rock materials,which may easily induce disaster and instability of engineering structures.This study developed a nonlocal damage fracture phase field model for rocks considering the heterogeneity of rocks.The modified phase field model introduced the heterogeneity of fracture parameters and modified the governing equations.Meanwhile,the free energy was constructed by the elastic strain energy sphere‐bias decomposition and the plastic strain energy.As for the numerical implementation,the three layers finite elements method structure was used in the frame of the finite element method.The ability of the modified phase field model has been illustrated by reproducing the experiment results of rock samples with pre‐existing cracks under compression.

Characterization of Hydraulic Behaviours of Coarse Rock Materials in a Large Permeameter

The hydraulic behaviour of a rock material structure is a major feature for its design and safety assess- ment. Similar to all other physical problems, in order to enclose the governing equations systems and achieve a solution, the hydraulic characteristics of these materials need to be determined experimentally and implemented then into adopted thermo-dynamical models. This paper covers the process of the design, construction and operation of an experimental rig built for this specific purpose. Using the constructed large-scale permeameter, tests have been conducted. The non-linear hydraulic behaviour of various mate- rials under extreme turbulent conditions, where Reynolds number reaches unprecedented values, has not been studied before. Preliminary results are presented and discussed.

The Cemented Material Dam： A New, Environmentally Friendly Type of Dam

The first author proposed the concept of the cemented material dam （CMD） in 2009. This concept was aimed at building an environmentally friendly dam in a safer and more economical way for both the dam and the area downstream. The concept covers the cemented sand, gravel, and rock dam （CSGRD）, the rockfill concrete （RFC） dam （or the cemented rockfill dam, CRD）, and the cemented soil dam （CSD）. This paper summarizes the concept and principles of the CMD based on studies and practices in projects around the world. It also introduces new developments in the CSGRD, CRD, and CSD.