Numerical analysis of bending property of bi-modulus materials and a new method for measurement of tensile elastic modulus

In nature,there are widely distributed bi-modulus materials with different deformation characteristics under compressive and tensile stress states,such as concrete,rock and ceramics.Due to the lack of constitutive model that could reasonably consider the bi-modulus property of materials,and the lack of simple and reliable measurement methods for the tensile elastic parameters of materials,scientists and engineers always neglect the effect of the bi-modulus property of materials in engineering design and numerical simulation.To solve this problem,this study utilizes the uncoupled strain-driven constitutive model proposed by Latorre and Montáns(2020)to systematically study the distributions and magnitudes of stresses and strains of bi-modulus materials in the three-point bending test through the numerical method.Furthermore,a new method to synchronously measure the tensile and compressive elastic moduli of materials through the four-point bending test is proposed.The numerical results show that the bi-modulus property of materials has a significant effect on the stress,strain and displacement in the specimen utilized in the three-point and four-point bending tests.Meanwhile,the results from the numerical tests,in which the elastic constitutive model proposed by Latorre and Montáns(2020)is utilized,also indicate that the newly proposed measurement method has a good reliability.Although the new measurement method proposed in this study can synchronously and effectively measure the tensile and compressive elastic moduli,it cannot measure the tensile and compressive Poisson’s ratios.

Bending Analysis of a Filament-Wound Composite Tube

The aim of this paper is to present finite element model of a filament-wound composite tube subjected to three-point bending and bending in accordance with standard EN?15807:2011?(railway applications-pneumatic half couplings) along with its experimental verification. In the finite element model, composite reinforcement plies have been characterized by linear orthotropic material model, while rubber liners have been described by a two-parameter MooneyRivlin model. Force-displacement curves of three-point bending show fairly good agreement between simulation results and experimental data. Reaction forces of FE simulation and experiment of standard bending test are in good agreement.

Analysis of Crack Expansion and Morphology of Cross-Laminated Timber Planar Shear Test

To describe the dynamic cracking process of the CLT vertical layer,the correlation between a load-displacement curve,specimen cracking,and planar shear failure mechanism of the CLT were explored.A three-point bending test and an improved planar shear test are used to evaluate the shear performance of the CLT.In this study,the load-displacement curve is recorded,the experimental part is synchronized with the video,the dynamic process of cracking of the vertical layer is observed and analyzed throughout the test.From the load-displacement curve,the image characteristics of the initial cracking and the sudden increase of the cracking of the specimen are summar-ized.The description results of the whole dynamic process of the CLT vertical layer cracking are analyzed by pla-nar shear strength value,cracking phenomenon,and azimuth angle of cracking surface.The main conclusions show that the three-point bending test and the improved plain shear test can be used to test the plain shear strength of the CLT,with a difference of only 5.7%.The original crack and the new crack expansion account for 18.9%and 81.1%of the main cracking surface,respectively.And the vertical layer of the CLT specimen under three-point bending has three cracking morphologies,such as radial shake,ring shake,neither along with the radial shake nor along with the ring shake.The azimuth angle of the cracking surface of the CLT vertical layer under planar shear is quite consistent with the first main plane azimuth of the vertical layer of the CLT specimens under the three-point bending test and the shearing test.The shape in the cracking direction of the left half-span or the right half-span of the vertical layer of the specimen is similar to the Chinese character eight.

Effect of layer thickness on the flexural property and microstructure of 3D-printed rhomboid polymer-reinforced cemented tailing composites

For mines with poor ore bodies and surrounding rocks,the general mining method does not allow the ore to be extracted from underground safely and efficiently.For these mines,the downward layered filling mining technique is undoubtedly the most suitable mining method.The downward filling mining technique may eliminate the troubles relating to poor ore deposit conditions,such as production safety,ore loss rate,and depletion rate.However,in this technique,the safety of the artificial roof of the next stratum is of paramount importance.Cementitious tailings backfilling(CTB)that is not sufficiently cemented and causes collapses could threaten ore production.This paper explores a diamond-shaped composite structure to mimic the stability of a glued false roof in an actual infill mine based on the recently emerged three-dimensional(3D)printing technology.Experimental means such as three-point bending and digital image correlation(DIC)techniques were used to explore the flexural characteristics of 3D construction specimens and CTB combinations with different cement/tailings weight ratios at diverse layer heights.The results show that the 3D structure with a 14-mm ply height and CTB has strong flexural characteristics,with a maximum deflection value of 30.1 mm,while the 3D-printed rhomboid polymer(3D-PRP)structure with a 26-mm ply height is slightly worse in terms of flexural strength characteristics,but it has a higher maximum flexural strength of 2.83 MPa.A combination of 3D structure and CTB has more unique mechanical properties than CTB itself.This research work offers practical knowledge on the artificial roof performance of the downward layered filling mining technique and builds a scientific knowledge base regarding the successful application of CTB material in mines.

Interdiffusion behavior between Cr and Zr and its effect on the microcracking behavior in the Cr-coated Zr-4 alloy

High-temperature chromium(Cr)-zirconium(Zr)interdiffusion commonly occurs in Cr-coated zircaloys applied for enhanced accident-tolerant fuel(ATF)claddings.Such interdiffusion changes the interfacial microstructure and thus the fracture mechanism of the coating under external loading.In this study,the interdiffusion behavior in a magnetron sputtered Cr coating deposited on a Zr-4 alloy was studied in a vacuum environment at 1160C.In addition,the effect of interdiffusion on the microcracking behavior of the Cr coating was determined by in situ three-point bending tests.The experimental results show that the interdiffusion behavior resulted in the formation of a ZrCr2 layer,accompanied by the consumption of Cr coating and interfacial roughening.The growth of the diffusion layer followed a nearly parabolic law with respect to annealing time,and the residual stress of the annealed coating decreased with increasing annealing time.Under external loading,a large number of cracks were generated in the brittle interlayer,and some interfacial cracks were formed and grew at the ZrCr2/Zr-4 interface.Despite the remarkable microcracks in the ZrCr2 layer,the vacuum-annealed Cr coating has significantly fewer cracks than the original coating,mainly because of the recrystallization of the coating during annealing.

Mesoscale fracture behavior of Longmaxi outcrop shale with different bedding angles:Experimental and numerical investigations

The mechanical properties and fracturing mechanism of shale containing beddings are critically important in shale gas exploitation and wellbore stability.To investigate the effects of shale bedding on crack behavior and fracturing mechanism,scanning electron microscope(SEM)with a loading system was employed to carry out three-point bending tests on Longmaxi outcrop shale.The crack initiation and propagation of Longmaxi shale were observed and recorded by taking photos during loading.The cracking paths were extracted to calculate the crack length through a MATLAB program.The peak load,fracture toughness and fracture energy all increase with the bedding angle from 0°to 90°.The crack length and energy were also found to increase with the bedding angle in the range of 0°-600 and then drop slightly.The fracturing mechanism of shale includes the main crack affected by the bedding angle and disturbed by randomly distributed particles.The main cracking path was accompanied by several microcrack branches which could form an interconnected crack system.When the main crack encounters larger sedimentary particles,it will deflect around the particles and then restore to the initial direction.A numerical technique using extended finite element method(XFEM)coupled with anisotropic cohesive damage criteria was developed,which is able to capture the dependence of crack propagations on bedding angle and sedimentary particles.This study sheds light on understanding and predicting mesoscale fracture behavior of shale with different bedding angles.

Microstructural, mechanical and corrosion characterization of an as-cast Mg-3Zn-0.4Ca alloy for biomedical applications

The as-cast Mg-3Zn-0.4Ca alloy shows a great potential to be used in biomedical applications due to its composition,mechanical properties and biodegradability.Zn and Ca appear naturally in the organism accomplishing vital functions.The alloy consists of an a-Mg matrix and a eutectic composed of a-Mg4-Ca2Mg6Zn3.The eutectic product enhances the mechanical properties of the studied alloy,causing strengthening and providing superior hardness values.In this alloy,cracks initiate at the intermetallic compounds and progress through the matrix because of the open network formed by the eutectics.Attending to the corrosion results,the eutectic product presents a noble potential compared to the a-Mg phase.For this reason,the corrosion progresses preferentially through the matrix,avoiding the(α-Mg+Ca2Mg6Zri3)eutectic product,when the alloy is in direct contact to Hank's solution.

Influence of acrylamide monomer addition to the acrylic denture-base resins on mechanical and physical properties

The aim of the study was to evaluate the effect of adding acrylamide monomer （AAm） on the characterization, flexural strength, flexural modulus and thermal degradation temperature of poly（methyl methacrylate） （PMMA） denture-base resins. Specimens （n= 10） were fabricated from a conventional heat-activated QC-20 （Qc-） and a microwave heat-activated Acron MC （Ac-） PMMA resins. Powder/ liquid ratio followed the manufacturer＇s instructions for the control groups （Qc-c and Ac-c） and for the copolymer groups, the resins were prepared with 5% （-5）, 10% （- 10）, 15% （- 15） and 20% （-20） acrylamide contents, according to the molecular weight ratio, respectively. The flexural strength and flexural modulus were measured by a three-point bending test. The data obtained were statistically analyzed by Kruskal-Wallis test （a=O.05） to determine significant differences between the groups, The chemical structures of the resins were characterized by the nuclear magnetic resonance spectroscopy. Thermal stabilities were determined by thermogravimetric analysis （TGA） with a heating rate of 10 ~C.min-1 from 35 ~C to 600 ~C. Control groups from both acrylic resins showed the lowest flexural strength values. Qc-15 showed significant increase in the flexural strength when compared to Qc-c （P〈O.01）. Ac-10 and Ac-15 showed significance when compared to Ac-c （P〈O.01）. Acrylamide incorporation increased the elastic modulus in Qc-10, Qc-15 and Qc-20 when compared to Qc-c （P〈0.01）. Also significant increase was observed in Ac-10, Ac-15 and Ac-20 copolymer groups when compared to Ac-c （P〈0.01）. According to the 1H-nuclear magnetic resonance （NMR） results, acrylamide copolymerization was confirmed in the experimental groups. TGA results showed that the thermal stability of PMMA is increased by the insertion of AAm.

Crack deflection occurs by constrained microcracking in nacre

For decades, nacre has inspired researchers because of its sophisticated hierarchical structure and remarkable mechanical properties, especially its extreme fracture toughness compared with that of its predominant constituent,CaCO3, in the form of aragonite. Crack deflection has been extensively reported and regarded as the principal toughening mechanism for nacre. In this paper, our attention is focused on crack evolution in nacre under a quasi-static state. We use the notched three-point bending test of dehydrated nacre in situ in a scanning electron microscope(SEM) to monitor the evolution of damage mechanisms ahead of the crack tip. The observations show that the crack deflection actually occurs by constrained microcracking. On the basis of our findings, a crack propagation model is proposed, which will contribute to uncovering the underlying mechanisms of nacre’s fracture toughness and its damage evolution. These investigations would be of great value to the design and synthesis of novel biomimetic materials.

J-Integral of Interfacial Crack Between Metal-Base Ceramic Coating and Steel

The definition of J-integral of interfacial crack was introduced. The three-point bending tests were can＇ied out to obtain the critical loading values when the interfacial crack initiation occurred between coatings and substrates. The finite element analysis （FEA） was adopted to analyze the stress distribution in the specimens and compute the J-integral of the interracial crack between LX88A coating and Chinese Q345 steel. The results showed that the average value of critical J-integral is 0.70 N/m, which can be taken as the fracture parameter to evaluate the interracial fracture behavior for the three-point bending specimens of LX88A coating/Q345 steel system.

Critical crack tip opening displacement of different strength concrete

Critical crack tip opening displacement (CTODc) of concrete using experimental and analytical evaluation with seven different compressive strengths ranging from 30 up to 150 MPa was studied based on two types of fracture tests:three-point bending (TPB) and wedge splitting (WS).In the tests,the values of CTODc were experimentally recorded using a novel technique,in which fiber Bragg grating (FBG) sensors were used,and two traditional techniques,in which strain gauges and clip gauges were deployed.The values of CTODc of tested concrete were also predicted using two existing analytical formulae proposed by JENQ & SHAH and XU,respectively.It is found that the values of CTODc obtained by both experimental measurements and analytical formulae exhibit a negligible variation as the compressive strength of concrete increases,and the test geometry adopted has little impact on the value of CTODc.Regarding the experimental measurement of CTODc,the clip gauge method generally leads to a larger value of CTODc and shows a more significant scatter as compared with the other two methods,while the strain gauge method leads to a slightly lower CTODc as compared with the FBG sensor method.The analytical formula proposed by JENQ and SHAH is found to generally lead to an overestimation,while the analytical formula proposed by XU shows a good accuracy.

A Novel Acoustic Emission Source Location Method in the Crane Based on EEMD-FastICA

The study presents a novel source location method based on EEMD （ensemble empirical mode decomposition） and optimized FastICA （independent component analysis） for determining the position of the AE （acoustic emission） sources in the damage structure of crane. Firstly, The AE signals are self-adaptive decomposed into a number of IMFs （intrinsic mode functions） by using EEMD algorithm. Then, the main feature IMFs signals are extracted as the effective AE source signal by optimized Fast-ICA method, the PSD （power spectral density） of each IMF and the real IMFs are obtained. According to the principle of spectrum similarity, time delay is computed at the different channels in combination with the Cross Correlation time delay estimation principle. Thirdly, a novel source location algorithm based on EEMD-FastICA is proposed and the results of AE source location are obtained. Finally, the three-point bending test for the crane is implemented in order to validate the efficiency of the proposed method. The experimental results indicate that the proposed method has the ability to determinate the position of the AE sources and reduce the interference noises. Moreover, compared with the traditional location algorithm, a considerable improvement is obtained.

Stress Distribution in Maxillary Central Incisors without Ferrules: A Finite Element Analysis of Post and Core Systems

Purpose: The purpose of this study was to identify optimal post and core materials for central incisors without ferrules using three-dimensional finite element analysis and three-point bending tests. Methods: Stress analyses were performed with six models: cast metal post and core (MP), composite resin core alone, straight fiber-reinforced post-composite resin core (FSR), tapered fiber-reinforced post-composite resin core, straight titanium post-composite resin core (TSR), and tapered titanium post-composite resin core (TTR). A 100-N load was applied to the lingual surface at a 45° angle to the long axis of the tooth. Maximum von Mises stress distributions were calculated with finite element analysis software. Five samples each of composite resin, straight fiber-reinforced post, straight titanium post, straight fiber-reinforced post and composite resin, and straight titanium post and composite resin were subjected to three-point bending tests, followed by analysis of variance and Tukey’s multiple comparison test. Results: Stress distribution was optimal on TTR. Maximum von Mises stress on the cervical side of the post was greatest in TSR (693 MPa) and TTR (556 MPa). Maximum stress on the apical side of the post was greatest in MP (110 MPa). Maximum stress in surrounding dentin was lowest in MP (203 MPa) and TTR (250 MPa). Gap distance was smallest in MP (0.09 mm) and largest in FSR (0.26 mm). Mean maximum three-point bending force was lowest in composite resin (26.9 N/mm) and highest in titanium post and composite resin (97.1 N/mm). Titanium post bending strength was consistently greater than that of the fiber-reinforced post (p < 0.01). Conclusion: These results revealed optimal stress distribution and high bending strength with the tapered titanium post and resin combination, suggesting that this combination can most effectively prevent root or post fracture in an anterior tooth without a ferrule.

Modeling of flexible wheat straw by discrete element method and its parameter calibration

To simulate the bending behavior of wheat straw,a flexible straw model was developed based on the Hertz-Mindlin with bonding model using discrete element method.The proposed model was constructed by bonding straw units(filled by multi-spherical method)through parallel bonding keys.By means of a three-point bending test,single-factor sensitivity analysis and calibration of bonding parameters were performed.Results showed that elastic modulus of the flexible straw enhanced with the increase of bonded disk radius,normal stiffness per unit area and shear stiffness per unit area.The three bonding parameters were respectively calibrated to be 2.11 mm,9.48×10^(9)N/m^(3)and 4.67×10^(9)N/m^(3) by solving the regression equation developed from Box-Behnken design.The simulated elastic modulus(in terms of those three calibrated parameters)exhibited 4.20%difference with the measured one.It proved that the flexible straw could accurately demonstrate bending property of the wheat straw.This would not only help to improve accuracy in simulating wheat straw,but also provide references for flexible straw modeling and parameters calibration of other crops.

Mechanical properties of nickel-titanium archwire used in the final treatment phase of Tip-Edge Plus technique： an in vitro study

Background As the only active component in final treatment phase of Tip-Edge Plus technique, the activation of nickel-titanium orthodontic archwires is one of the factors that affect the torque expression. It is necessary to evaluate the mechanical properties of the nickel-titanium wire used in the final treatment phase in simulated oral environments to forecast the treatment outcomes. Methods The mechanical properties of 171 thermal nickel-titanium wires of 0.35 mm （0.014-in） in diameters with different deflection of 40 mm in length were investigated with three-point bending test. The samples were divided into 2 groups： as-received and bended groups. In the bended group, samples were divided into 7 subgroups according to the amounts of deflection and named by the canine angulations （-25~, -19~, -13~, -7~, -1~, ＋5~, ＋11~）. The deflection of wires was made by inserting the wires into the deep tunnel of Tip-Edge Plus brackets positioned in plaster casts with different canine angulations to mimic the use of nickel-titanium wires in the final treatment phase. Immersed the bended group in artificial saliva （pH 6.8） and preserved at 37.0~C. Eight durations of incubation were tested： 1 to 8 weeks. Three analogous samples of each group and subgroups were tested per week. Stiffness （YS：E） and the load-deflection characteristics of unloading plateau section were obtained. Results Significant changes in specific mechanical properties were observed in long-term immersed and large deflected wires compared with as-received groups. Both immersion time and deflection affected the mechanical properties of wires in the simulated oral environment, and the two factors had synergistic effect. In groups -25~, -19~ and -13~, stiffness （YS：E） increased then decreased and average plateau force and ratio of variance decreased then increased correspondingly at specific time. Conclusions In the final treatment phase of Tip-Edge Plus technique, the mechanical properties of nickel-titanium wire are associated with the using time and amounts of deflection and it may affect treatment outcomes. As the main reason for wire deflection, canine crown angulation plays an important role in the wire performance. It may be wise to focus on the canine crown angulations and using time in clinic with Tip-Edge Plus technique and make proper adjustment to help to make sure the treatment outcomes.

Elastic Modulus of 304 Stainless Steel Coating by Cold Gas Dynamic Spraying

304 stainless steel coating was deposited on the IF steel substrate by cold gas dynamic spraying （CGDS）, and the elastic modulus of the 304 stainless steel coating was studied. The elastic modulus of cold sprayed 304 stain- less steel coating was measured using the three-point bend testing and the compound beam theory, and the other me- chanic parameters （such as the equivalent flexural rigidity and the moment of inertia of area） of the coatings were also calculated using this compound beam theory. It is found that the calculated results using the above methods are accu- rate and reliable. The elastic modulus value of the cold sprayed 304 stainless steel coating is 1. 179 X 105 MPa, and it is slightly lower than the 304 stainless steel plate （about 2 X 105 MPa）. It indicates that the elastic modulus of the cold sprayed coatings was quite different from the comparable bulk materials. The main reason is that the pores and other defects are existed in the coatings, and the elastic modulus of the coatings also depends on varies parameters such as the feed stock particle size, porosity, and processing parameters.

3D fracture modelling and limit state analysis of prestressed composite concrete pipes

In this manuscript,we study fracture of prestressed cylindrical concrete pipes.Such concrete pipes play a major role in tunneling and underground engineering.The structure is modelled fully in 3D using three-dimensional continuum elements for the concrete structure which beam elements are employed to model the reinforcement.This allows the method to capture important phenomena compared to a pure shell model of concrete.A continuous approach to fracture is chosen when concrete is subjected to compressive loading while a combined continuous-discrete fracture method is employed in tension.The model is validated through comparisons with experimental data.

Experimental study on the interfacial delamination in a thermal barrier coating system at elevated temperatures

The failure mode and adhesion of thermal barrier coating (TBC) 8YSZ (ZrO2+8% (w/w) Y2O3) deposited on NiCoCrAlTaY bond coat by atmospheric plasma spraying were investigated. A grooved modified three-point bending specimen that can generate a single interface crack to facilitate the control of crack growth was adopted for testing, which was conducted at the ambient temperature of 100 °C. The morphology and composition of fractured surfaces were examined by means of a scanning electron microscopy (SEM) and an energy disperse spectroscopy (EDS). Images and spectrum show that cracks are initiated and propagated exclusively within YSZ layer adjacent to top/bond coat interface. The load-displacement curves obtained exhibit similar shapes that indicate two distinct stages in crack initiation and stable crack growth. Finite element analyses were performed to extract the adhesion strength of the TBCs. The delamination toughness of the plasma-sprayed 8YSZ coatings at 100 °C, in terms of critical strain energy release rate Gc, can be reliably obtained from an analytical solution.

Impulse Capacitor Discharge Welding of Hollow Structure Made of Nickel-Base Alloy

Future steam turbines will use hollow structures so that the turbine inlet temperature can be increased to improve the thermal efficiency. These hollow structures are made of the nickel-base alloy Nicrofer 6025 HT and consist of a wire mesh between two cover sheets. The cover sheets can be joined to the wire mesh by capacitor discharge welding due to its extremely short welding duration. The goal of this research is to investigate suitable welding parameters so that the weld spots form in an optimum way to increase the tensile shear strength and reduce spattering. Tensile shear tests, three-point bending tests, and micrographs were used to judge the joint quality of structures made with various welding parameters. The results show that the best welds are obtained with a transmission ratio of 1：200, welding energy of 70% to 95%, and electrode force of 7 to 9 MPa.

A viable approach to repair neutron shielding B_(4)C/6061 Al composite sheets through cold spray and hot rolling co-treatment

Cold spray(CS) is considered as a new type of repairing technique for restoration or remanufacturing of a wide range of unserviceable engineering components due to its unique ‘cold’ characteristic. In this work, a viable repairing approach i.e. "cold spraying followed by hot rolling post-treatment" was successfully applied to restore defective neutron shielding B_(4)C/6061 Al composite plates. Scanning electron microscopy(SEM) and electron backscatter diffraction(EBSD) results revealed that the coating-substrate interface is in a good bonding state without micro-cracks. Hot rolling post-treatment resulted in improved microstructure of the as-sprayed deposit with more uniform distribution of B_(4)C particles in the matrix.Moreover, well bonded splat boundaries and strain free Al grains were evolved in the matrix due to enhanced splat deformation and continuous dynamic recrystallization(CDRX). Three-point bending test results revealed that the strength of the repaired material is at par with the in-service plates. The findings of this work could be considered as a great stride to further extend possible applications of CS for repairing engineering structural components.