COUPLED NUMERICAL SIMULATION ON COLD ROLLER'S TEMPERATURE FIFLD-PHASE TRANSFORMATION - STRESS FIELD DURING ITS QUENCHING PSOCESS

Complicated changns occur inside the steel parts during quenching process. The abruptly changed boundary conditions make the temperature field,micro - structure and stress field change dramatically in very short time, and these variables take a contact interactions in the whole process. In this paper, a three dimensional non - linear mathematical model for queeching process has been founded and the numerical simulation on temperature field,microstructre and stress field has been realized.In the FEM analysis, the incremental iteration method is used to deal with such complicated nonlinear as boundary nonlinear, physical property nonlinear,transformation nonlinear etc.The effect of stress on transformation kinetics has been considered in the calculation of microstructure. In the stress field anal- ysis,a thermo- elasto - plastic model has been founded, which considers such factors as transforma- tion strain,transformation plastic strain, themal strain and the effect of temperature and transforma- tion on mechanical propertier etc. The transient temperature field, microstructure distribution and stress field of the roller on any time can be displayed vividly,and the cooling curve and the changes of stress on any position can also be given.

Effect of Melt Quenching on Martensite Transformation in Fe-Ni Alloy

The main features of martensite transformation in melt-quenched Fe-31.4% Ni alloy on cooling below room temperature have been studied. It is found that the ribbon 50～60 μm thick, prepared by spinning technique, is a natural composite in which isothermal and surface martensite are not formed, while athermal martensite forms at lower temperature, all factors being the same, as compared to the alloy of the same composition and grain size, prepared by recrystallization.

MARTENSITE TRANSFORMATION MICROSTRUCTURE OF 40Cr STEEL COMPLEXLY INDUCED BY LASER SHOCK

40Cr steel is laser quenched by the NEL-2500A rapidly axial flow CO2 laser. Then the martensite induced by laser quenched is shocked by Nd：YAG laser again. Through comparing and analyzing the appearance and size of martensite, the dislocation density in microstmcture between the treated zones by laser quenched and by laser quenched plus laser shock, the following results are shown： The second martensite obtained by laser compound treatment is more fmer compared with those obtained by laser quenched; In the hardened zones obtained by compound treatment, a lot of slender second twin crystal martensites are induced; A lot of more high density dislocation tangles and cellular dislocations are generated. From the transmission electron microscope （TEM） micrograph after compound treatment, there are not only long lath and short nubbly martensites arranged in cross direction, but also massive nubbly and small short nubbly martensites arranged in longitudinal direction. Some martensites look like the broken blocks of quenched martensites. These new martensites are inserted transversely in the quenched martensites with large tangle. And they make quenched martensites break into pieces. Compared with the quenched martensites, the size of fresh martensites are smaller, about 0.3-0.5 μm.

NUMERICAL SIMULATION OF FORGING AND SUBSEQUENT HEAT TREATMENT OF A ROD BY A FINITE VOLUME METHOD

A method to simulate processes of forging and subsequent heat treatment of an axial symmetric rod is formulated in eulerian description and the feasibility is investigated. This method uses finite volume mushes for troching material deformation and an automatically refined facet surface to accurately trace the free surface of the deforming material.In the method,the deforming work piece flows through fixed finite volume meshes using eulerian formulation to describe the conservation laws,Fixed finite volume meshing is particularly suitable for large three-dimensional deformation such as forging because remeshing techniques are not required, which are commonly considered to be the main bottelencek in the ssimulations of large defromation by using the finite element method,By means of this finite volume method, an approach has been developed in the framework of 'metallo-thermo-mechanics' to simulate metallic structure, temperature and stress/strain coupled in the heat treatment process.In a first step of simulation, the heat treatment solver is limited in small deformation hypothesis,and un- coupled with forging. The material is considered as elastic-plastic and takes into account of strain, strain rate and temperature effects on the yield stress.Heat generation due to deformation,heat con- duction and thermal stress are considered.Temperature - dependent phase transformation,stress-in- duced phase transformation,latent heat,transformation stress and strain are included.These ap- proaches are implemented into the commerical commercial computer program MSC/SuperForge and a verification example with experimental date is given as comparison.

Correlation of isothermal bainite transformation and austenite stability in quenching and partitioning steels

The possible decomposition of metastable austenite during the partitioning process in the high end quenching and partitioning （Q＆P） steels is somewhat neglected by most researchers. The effects of primary martensite and alloying elements including manganese, cobalt and aluminum on the isothermal decomposition of austenite during typical Q＆P process were studied by dilatometry. The transformation kinetics was studied systematically and resulting microstruc tures were discussed in details. The results suggested that the primary martensite decreased the incubation period of isothermal decomposition by accelerating the nucleation process owing to dislocations especially on phase and grain boundaries. This effect can be eliminated by a flash heating which recovered dislocations. Co addition significantly promoted the bainite transformation during partitioning while A1 and Mn suppressed the isothermal bainite transformation. The bainite transformation played an important role in carbon distribution during partitioning, and hence the amount and stability of austenite upon final quenching. The bainite transformation during partitioning is an important factor in optimizing the microstructure in Q＆P steels.