The quenching, fracture and aging treatment of radially oriented Sm_2Co_(17) ring magnets were investigated. The results indicate that the ring magnets have obvious anisotropy of thermal expansion, which easily leads ...The quenching, fracture and aging treatment of radially oriented Sm_2Co_(17) ring magnets were investigated. The results indicate that the ring magnets have obvious anisotropy of thermal expansion, which easily leads to the splits of the magnets during quenching. The fracture is brittle cleavage fracture. The difference (?a) of the expansion coefficient reaches the maximum value at 800-850 ℃. So, various quenching processes at different steps are adopted in order to reduce the splits. When the magnets are aged, 1:5 phase precipitates from the 2:17 matrix phase and forms a cellular microstructure with 2:17 phase. BHmax and JHc reach the maximum value 226 kJ/m3 and 2 170 kA/m after being aged at 850 ℃ for 4 h and 8 h, respectively. The aging treatment at 850 ℃ has little influence on remanence(Br), which can always keep a high value (≥1.0 T). Through appropriate heat treatment, the ring magnets have uniform cellular microstructure and excellent magnetic properties: Br≥1.0T, JHc≥2 100 kA/m, BHmax≥220 kJ/m3.展开更多
Radially oriented Nd-Fe-B rings are prepared by backward extrusion of fine grained melt-spun powder. Melt- spun powder with the nominal composition of Nd30.5Febal.Co6.0Ga0.6A10.2B0.9 （wt%） is used as starting materi...Radially oriented Nd-Fe-B rings are prepared by backward extrusion of fine grained melt-spun powder. Melt- spun powder with the nominal composition of Nd30.5Febal.Co6.0Ga0.6A10.2B0.9 （wt%） is used as starting material. The effects of process variables, such as deformation temperature （Td）, strain rate （ε） and height reduction （△h%）, on the magnetic properties of the rings are investigated. A scanning electron microscope （SEM） equipped with an energy spectrum device is used to study the metallograph and microfracture of the extruded rings. The Br and （BH）max reach the optimum values at Td =800℃,ε= 0.01 mm/s, and △h% = 70%. It is found by SEM observations that the particle boundaries, which seemingly correspond to the interfaces of the starting melt-spun powders, emerge after the corrosion of metallography specimens. This is helpful for studying the effects of powder-powder interface on the local deformation and deformation homogeneity in the rings. For different spatial positions of the extruded rings, there are characteristic metallographies and microfractures. The upper end of the rings has the least deformation and worst texture, and therefore the worst magnetic properties. The magnetic properties in the radial direction increase slightly along the axis from the bottom to the middle, then steeply decrease at the upper end of the ring. The deformation and the formation-of-texturing processes are discussed. The deformation and the texturing formation of melt-spun Nd-Fe-B alloys probably involve grain boundary sliding and grain rotation, the solution-precipitation process and preferential growth of Nd2Fel4B nanograins along the easy growth a-axis.展开更多
Hot deformation is one of the primary methods for fabricating anisotropic rare earth permanent magnets. Firstly,rapidly quenched powder flakes with a nanocrystal structure are condensed into fully dense isotropic prec...Hot deformation is one of the primary methods for fabricating anisotropic rare earth permanent magnets. Firstly,rapidly quenched powder flakes with a nanocrystal structure are condensed into fully dense isotropic precursors using the hot-pressing process. The prepared isotropic precursors are then hot-deformed to produce high-anisotropy uniaxial bulk rare earth permanent magnets and a highly textured structure is produced via this process. The resulting magnets possess many advantages such as near-net-shape, outstanding corrosion resistance, and ultrafine-grain structure. The influence of the preparation parameters utilized in the hot-pressing and deformation processes on the magnetic properties and microstructure of the permanent magnets are systemically summarized in this report. As a near-net-shape technique, the hot deformation process has notable advantages with regard to the production of irregular shapes, especially for radially oriented ringshaped magnets with high length-diameter ratios or thin walls. The difficulties associated with the fabrication of crack-free,homogeneous, and non-decentered ring-shaped magnets are substantially resolved through an emphasis on mold design,adjustment of deformation parameters, and application of theoretical simulation. Considering the characteristics of hotdeformed magnets which include grain shape and size, anisotropic distribution of intergranular phases, etc., investigation and improvement of the mechanical and electric properties, in addition to thermal stability, with the objective of improving the application of hot-deformed magnets or ring-shaped magnets, is of practical significance.展开更多
基金Project(20040008015) supported by the Specialized Research Fund for the Doctoral Program of Higher EducationProject supported by the Program for New Century Excellent Talents in University, China
文摘The quenching, fracture and aging treatment of radially oriented Sm_2Co_(17) ring magnets were investigated. The results indicate that the ring magnets have obvious anisotropy of thermal expansion, which easily leads to the splits of the magnets during quenching. The fracture is brittle cleavage fracture. The difference (?a) of the expansion coefficient reaches the maximum value at 800-850 ℃. So, various quenching processes at different steps are adopted in order to reduce the splits. When the magnets are aged, 1:5 phase precipitates from the 2:17 matrix phase and forms a cellular microstructure with 2:17 phase. BHmax and JHc reach the maximum value 226 kJ/m3 and 2 170 kA/m after being aged at 850 ℃ for 4 h and 8 h, respectively. The aging treatment at 850 ℃ has little influence on remanence(Br), which can always keep a high value (≥1.0 T). Through appropriate heat treatment, the ring magnets have uniform cellular microstructure and excellent magnetic properties: Br≥1.0T, JHc≥2 100 kA/m, BHmax≥220 kJ/m3.
基金supported by the National Natural Science Foundation of China (Grant Nos. 50804011 and 50931001)
文摘Radially oriented Nd-Fe-B rings are prepared by backward extrusion of fine grained melt-spun powder. Melt- spun powder with the nominal composition of Nd30.5Febal.Co6.0Ga0.6A10.2B0.9 （wt%） is used as starting material. The effects of process variables, such as deformation temperature （Td）, strain rate （ε） and height reduction （△h%）, on the magnetic properties of the rings are investigated. A scanning electron microscope （SEM） equipped with an energy spectrum device is used to study the metallograph and microfracture of the extruded rings. The Br and （BH）max reach the optimum values at Td =800℃,ε= 0.01 mm/s, and △h% = 70%. It is found by SEM observations that the particle boundaries, which seemingly correspond to the interfaces of the starting melt-spun powders, emerge after the corrosion of metallography specimens. This is helpful for studying the effects of powder-powder interface on the local deformation and deformation homogeneity in the rings. For different spatial positions of the extruded rings, there are characteristic metallographies and microfractures. The upper end of the rings has the least deformation and worst texture, and therefore the worst magnetic properties. The magnetic properties in the radial direction increase slightly along the axis from the bottom to the middle, then steeply decrease at the upper end of the ring. The deformation and the formation-of-texturing processes are discussed. The deformation and the texturing formation of melt-spun Nd-Fe-B alloys probably involve grain boundary sliding and grain rotation, the solution-precipitation process and preferential growth of Nd2Fel4B nanograins along the easy growth a-axis.
基金Project supported by the National Key Research and Development Program of China(Grant No.2016YFB0700902)the National Natural Science Foundation of China(Grant Nos.51671207,51601207,and 51501213)
文摘Hot deformation is one of the primary methods for fabricating anisotropic rare earth permanent magnets. Firstly,rapidly quenched powder flakes with a nanocrystal structure are condensed into fully dense isotropic precursors using the hot-pressing process. The prepared isotropic precursors are then hot-deformed to produce high-anisotropy uniaxial bulk rare earth permanent magnets and a highly textured structure is produced via this process. The resulting magnets possess many advantages such as near-net-shape, outstanding corrosion resistance, and ultrafine-grain structure. The influence of the preparation parameters utilized in the hot-pressing and deformation processes on the magnetic properties and microstructure of the permanent magnets are systemically summarized in this report. As a near-net-shape technique, the hot deformation process has notable advantages with regard to the production of irregular shapes, especially for radially oriented ringshaped magnets with high length-diameter ratios or thin walls. The difficulties associated with the fabrication of crack-free,homogeneous, and non-decentered ring-shaped magnets are substantially resolved through an emphasis on mold design,adjustment of deformation parameters, and application of theoretical simulation. Considering the characteristics of hotdeformed magnets which include grain shape and size, anisotropic distribution of intergranular phases, etc., investigation and improvement of the mechanical and electric properties, in addition to thermal stability, with the objective of improving the application of hot-deformed magnets or ring-shaped magnets, is of practical significance.
