In alloy bar rolling process, the component of alloyed steel influenced the spread coefficient greatly, therefore, the component influence coefficient m of different alloyed steel has been determined firstly to calcul...In alloy bar rolling process, the component of alloyed steel influenced the spread coefficient greatly, therefore, the component influence coefficient m of different alloyed steel has been determined firstly to calculate the maximum spread. Then the curvature radius of stress free surface and the ＂critical point on the contact boundary＂ have been solved, the surface profile of outgoing workpiece has been obtained. Furthermore, the formula of the equivalent contact section area has been proposed and the mean roll radius has been calculated. The bar rolling experiment and the rigid-plastic FEM （finite element method） simulation have been carried out to verify the novel approach. Compared with experimental data and simulation results, the novel approach can be used in setting processing parameter and design of finishing groove.展开更多
In a round-oval-round pass rolling sequence, the cross-section profile of an outgoing workpiece was predicted first after getting the maximum spread. The concept ＂critical point on the contact boundary＂ was proposed...In a round-oval-round pass rolling sequence, the cross-section profile of an outgoing workpiece was predicted first after getting the maximum spread. The concept ＂critical point on the contact boundary＂ was proposed and the coordinates of the critical point were solved. The equivalent contact section area was represented and the mean roll radius was determined. The validity of this model was examined by alloy bar rolling experiment and rigid-plastic FEM simulation. Compared with the existing models, the mean roll radius obtained by this model is similar to experiment data.展开更多
Cylindrical cam with oscillating follower is widely applicable and used in many mechanical devices and machines. However, a common error exists in the methods of designing planar profile for oscillating follower cylin...Cylindrical cam with oscillating follower is widely applicable and used in many mechanical devices and machines. However, a common error exists in the methods of designing planar profile for oscillating follower cylinder cam. In this study, we propose a new hypothesis to solve this design problem with the inclusion of deviation angle. On the basis of this new concept, equations for planar profile expansion and methods of calculating pressure angle are deduced by applying 3D expansion formula of the follower＇s motion orbit. When the pressure angle is less than allowable value, the minimum base radius can be determined by using MATLAB software. Accordingly, the planar profile of oscillating follower cylinder cam is generated by CAD software. This new method is practical and can be easily adopted for the design of oscillating follower cylindrical cam with desirable accuracy. We applied the method in the design of cylindrical cam for paper feeding mechanism used in high-speed printers. We calculated the planar profile and used it to direct the NC machine for the manufacture of the groove of cylindrical cam. The improved cylindrical cam met all of the requirements of speed and accuracy demanded by high-speed printers. Therefore, our new method has been validated by practical application.展开更多
The necessary continuity of the second order derivative or curvature of the cam profile has been analyzed. In order to guarantee the smoothness of the cam radius data, a proper method with which it could be possible t...The necessary continuity of the second order derivative or curvature of the cam profile has been analyzed. In order to guarantee the smoothness of the cam radius data, a proper method with which it could be possible to revise directly the first and the second order difference coefficients as well as the slope has been proposed. This method, applicable to different cam mechanisms by using a unified formula of correction, possesses the characteristics of simplicity, intuition and precision. Meanwhile, a cubic spline function for fitting the cam profile has also been described.展开更多
The high flexibility of profile bending with hyperelastic pad enables it to be a promising method for small lot or single part production, especially for space frame and roof-rail parts in automotive and aerospace ind...The high flexibility of profile bending with hyperelastic pad enables it to be a promising method for small lot or single part production, especially for space frame and roof-rail parts in automotive and aerospace industries. Bending of two aluminum profiles with different sections was carried out to investigate the effect of main process parameters on the bending process. Results show that the shape of the cross-section and its relative thickness and section modulus in bending are the main factors that determine the bending properties of the profiles. Roller stroke, properties of polyurethane pad and constraints on profiles are key factors that determine the bending radius and section deformation of bent profiles. Failures and quality problems met in experiments were also analyzed.展开更多
文摘In alloy bar rolling process, the component of alloyed steel influenced the spread coefficient greatly, therefore, the component influence coefficient m of different alloyed steel has been determined firstly to calculate the maximum spread. Then the curvature radius of stress free surface and the ＂critical point on the contact boundary＂ have been solved, the surface profile of outgoing workpiece has been obtained. Furthermore, the formula of the equivalent contact section area has been proposed and the mean roll radius has been calculated. The bar rolling experiment and the rigid-plastic FEM （finite element method） simulation have been carried out to verify the novel approach. Compared with experimental data and simulation results, the novel approach can be used in setting processing parameter and design of finishing groove.
文摘In a round-oval-round pass rolling sequence, the cross-section profile of an outgoing workpiece was predicted first after getting the maximum spread. The concept ＂critical point on the contact boundary＂ was proposed and the coordinates of the critical point were solved. The equivalent contact section area was represented and the mean roll radius was determined. The validity of this model was examined by alloy bar rolling experiment and rigid-plastic FEM simulation. Compared with the existing models, the mean roll radius obtained by this model is similar to experiment data.
基金supported by National Natural Science Foundation of China (Grant No. 50575205)National Hi-tech Research and Development Program of China (863 Program, Grant No. 2006AA04Z233)+1 种基金Zhejiang Provincial Natural Science Foundation of China (Grant No. Y104243)Ningbo Municipal Natural Science Foundation of China (Grant No. 2008A610038, Grant No. 200703B1003018)
文摘Cylindrical cam with oscillating follower is widely applicable and used in many mechanical devices and machines. However, a common error exists in the methods of designing planar profile for oscillating follower cylinder cam. In this study, we propose a new hypothesis to solve this design problem with the inclusion of deviation angle. On the basis of this new concept, equations for planar profile expansion and methods of calculating pressure angle are deduced by applying 3D expansion formula of the follower＇s motion orbit. When the pressure angle is less than allowable value, the minimum base radius can be determined by using MATLAB software. Accordingly, the planar profile of oscillating follower cylinder cam is generated by CAD software. This new method is practical and can be easily adopted for the design of oscillating follower cylindrical cam with desirable accuracy. We applied the method in the design of cylindrical cam for paper feeding mechanism used in high-speed printers. We calculated the planar profile and used it to direct the NC machine for the manufacture of the groove of cylindrical cam. The improved cylindrical cam met all of the requirements of speed and accuracy demanded by high-speed printers. Therefore, our new method has been validated by practical application.
文摘The necessary continuity of the second order derivative or curvature of the cam profile has been analyzed. In order to guarantee the smoothness of the cam radius data, a proper method with which it could be possible to revise directly the first and the second order difference coefficients as well as the slope has been proposed. This method, applicable to different cam mechanisms by using a unified formula of correction, possesses the characteristics of simplicity, intuition and precision. Meanwhile, a cubic spline function for fitting the cam profile has also been described.
文摘The high flexibility of profile bending with hyperelastic pad enables it to be a promising method for small lot or single part production, especially for space frame and roof-rail parts in automotive and aerospace industries. Bending of two aluminum profiles with different sections was carried out to investigate the effect of main process parameters on the bending process. Results show that the shape of the cross-section and its relative thickness and section modulus in bending are the main factors that determine the bending properties of the profiles. Roller stroke, properties of polyurethane pad and constraints on profiles are key factors that determine the bending radius and section deformation of bent profiles. Failures and quality problems met in experiments were also analyzed.
