Experimental Investigation of the Rail Pressure Fluctuations Correlated with Fuel Properties and Injection Settings

Injection-induced rail pressure fluctuations are proven to cause nonuniform spray development.These fluctuations are also responsible for generating lower injection pressures,to the detriment of jet penetration length and break-up timing.Despite the vast literature dealing with such issues,several aspects of rail pressure fluctuations remain unclear.Additionally,the need for compliance with the emission legislation has shed light on the potential of alternative fuels,which represent a pathway for sustainable mobility.This scenario has motivated the present study dealing with the assessment of the time history of rail pressure correlated with fuel properties.Tests have been performed using a last-generation common rail injection equipment under various injection settings,employing diesel and 2-methylfuran-diesel blend.This paper describes the research activity and aims to provide new insights into the correlation of rail pressure fluctuations with fuel properties.

EFFECTS OF INJECTION STRATEGY ON D.I. DIESEL ENGINE COMBUSTION

Experiments are conducted to develop an understanding of how split injections can affect the combustion and emission characteristics of a D.I. diesel engine with a common-rail injection system. The ratio of the amount of fuel injected between two injection pulses and the injection interval is varied keeping the injected fuel quantity constant. Results show that under the 70D90-10 injection pattern, the engine achieves the lower NOx-smoke emissions and BSFC compared with the single injection pattern. The heat release rate and the temperature show that the split injections increase the initial premixed burn and retards the diffusion burn. With the balance of these two effects, the maximum in-cylinder temperature decreases while the 50% heat release point is held at almost the same crank angle. Therefore, both NOx emission and BSFC are improved while keeping the smoke emission at the same level.

STRUCTURE PARAMETERS DESIGN AND PERFORMANCE TEST OF FUEL INJECTION SYSTEM

Based on the numerical simulation analysis, structure parameters of the high pressure fuel pump and common rail as well as flow limiter are designed and the GD-1 high pressure common rail fuel injection system is self-developed. Fuel injection characteristics experiment is performed on the GD-1 system. And double-factor variance analysis is applied to investigate the influence of the rail pressure and injection pulse width on the consistency of fuel injection quantity, thus to test whether the design of structure parameters is sound accordingly. The results of experiment and test show that rail pressure and injection pulse width as well as their mutual-effect have no influence on the injection quantity consistency, which proves that the structure parameters design is successful and performance of GD-1 system is sound.

Simulation of a vehicle hydraulic propulsion system

The characteristics of a hybrid hydraulic vehicle driven by the hydraulic common rail propulsion system with a hydraulic free-piston engine and a hydraulic transformer were studied.A mathematical model of the propulsion system was established and a control method of the propulsion system was proposed.Extensive simulation results of hybrid hydraulic vehicles with the hydraulic common rail propulsion system were presented.The hydraulic common rail propulsion system achieved the switch power control and the constant power propulsion.The control method based on the propulsion,break and speed limit requirement was verified.Our results showed that the hydraulic common rail propulsion system gained an ideal acceleration process.