Numerical Analysis of Railway Brake Disc

A certain number of railway brake discs made of gray cast iron,showed the presence of small cracks only after a few thousand kilometers.To investigate main causes of a brake disc failure,numerical analysis was done by using ABAQUS software.Numerical analysis resulted from a physical model of heat flux in dependence of braking time.Physical model was applied considering all demands and presumptions given by industry representatives.

A numerical method for the simulation of freight train emergency braking operations based on the UIC braked weight percentage

The present paper shows the development of a strategy for the calculation of the air brake forces of European freight trains. The model is built to upgrade the existing Politecnico di Torino longitudinal train dynamics(LTD) code LTDPoliTo, which was originally unable to account for air brake forces. The proposed model uses an empirical exponential function to calculate the air brake forces during the simulation, while the maximum normal force on the brake friction elements is calculated according to the indication of the vehicle braked weight percentage.Hence, the model does not require to simulate in detail the fluid dynamics in the brake pipe nor to precisely know the main parameters of the braking system mounted on each vehicle. The model parameters are tuned to minimize the difference between the braking distance computed by the LTDPoliTo code and the value prescribed by the UIC544-1 leaflet in emergency braking operations. Simulations are run for different configurations of freight train compositions including a variable number of Shimmns wagons trailed by an E402B locomotive at the head of the train, as suggested in a reference literature paper. The results of the proposed method are in good agreement with the target braking distances calculated according to the international rules.

Research on motor rotation anomaly detection based on improved VMD algorithm

Purpose–The electromechanical brake system is leading the latest development trend in railway braking technology.The tolerance stack-up generated during the assembly and production process catalyzes the slight geometric dimensioning and tolerancing between the motor stator and rotor inside the electromechanical cylinder.The tolerance leads to imprecise brake control,so it is necessary to diagnose the fault of the motor in the fully assembled electromechanical brake system.This paper aims to present improved variational mode decomposition(VMD)algorithm,which endeavors to elucidate and push the boundaries of mechanical synchronicity problems within the realm of the electromechanical brake system.Design/methodology/approach–The VMD algorithm plays a pivotal role in the preliminary phase,employing mode decomposition techniques to decompose the motor speed signals.Afterward,the error energy algorithm precision is utilized to extract abnormal features,leveraging the practical intrinsic mode functions,eliminating extraneous noise and enhancing the signal’s fidelity.This refined signal then becomes the basis for fault analysis.In the analytical step,the cepstrum is employed to calculate the formant and envelope of the reconstructed signal.By scrutinizing the formant and envelope,the fault point within the electromechanical brake system is precisely identified,contributing to a sophisticated and accurate fault diagnosis.Findings–This paper innovatively uses the VMD algorithm for the modal decomposition of electromechanical brake(EMB)motor speed signals and combines it with the error energy algorithm to achieve abnormal feature extraction.The signal is reconstructed according to the effective intrinsic mode functions(IMFS)component of removing noise,and the formant and envelope are calculated by cepstrum to locate the fault point.Experiments show that the empirical mode decomposition(EMD)algorithm can effectively decompose the original speed signal.After feature extraction,signal enhancement and fault identification,the motor mechanical fault point can be accurately located.This fault diagnosis method is an effective fault diagnosis algorithm suitable for EMB systems.Originality/value–By using this improved VMD algorithm,the electromechanical brake system can precisely identify the rotational anomaly of the motor.This method can offer an online diagnosis analysis function during operation and contribute to an automated factory inspection strategy while parts are assembled.Compared with the conventional motor diagnosis method,this improved VMD algorithm can eliminate the need for additional acceleration sensors and save hardware costs.Moreover,the accumulation of online detection functions helps improve the reliability of train electromechanical braking systems.

Antiskid Control of Railway Train Braking Based on Adhesion Creep Behavior

In modern trains wheelset skidding leads to the deterioration of braking behavior,the degradation of comfort,as well as a boost in system hazards.Because of the nonlinearity and unknown characteristics of wheelset adhesion,simplifications are widely adopted in the modeling process of conventional antiskid controllers.Therefore,conventional antiskid controllers usually cannot perform satisfactorily.In this paper,systematic computer simulation and field tests for railway antiskid control system are introduced.The operating principal of antiskid control system is explained,which is fundamental to the simulation of antiskid brakes,and the simulation model is introduced,which incorporates both the adhesion creep curve and a pneumatic submodel of antiskid control system.In addition,the characteristics of adhesion curves and the simulation target are also provided.Using DHSplus,the pneumatic submodel is created to analyze the performance of the different control strategies of antiskid valves.Then the system simulation is realized by combining the kinematical characteristics of railway trains and the pneumatic submodel.The simulation is performed iteratively to obtain the optimized design of the antiskid control system.The design result is incorporated in the hardware design of the antiskid control system and is evaluated in the field tests in Shanghai Subway Line 1.Judging by the antiskid efficiency,the antiskid braking performance observed in the field tests shows the superiority of the optimized design.Therefore,the proposed simulation method,especially in view of its ease of application,appears to be a useful one for designing railway antiskid control systems.

Simulating train movement in an urban railway based on an improved car-following model

Based on the optimal velocity car-following model, in this paper, we propose an improved model for simulating train movement in an urban railway in which the regenerative energy of a train is considered. Here a new additional term is introduced into a traditional car-following model. Our aim is to analyze and discuss the dynamic characteristics of the train movement when the regenerative energy is utilized by the electric locomotive. The simulation results indicate that the improved car-following model is suitable for simulating the train movement. Further, some qualitative relationships between regenerative energy and dynamic characteristics of a train are investigated, such as the measurement data of regenerative energy presents a power-law distribution. Our results are useful for optimizing the design and plan of urban railway systems.

Numerical Analysis of Braking Discs for a Taurus Class Locomotive

This paper shows the thermal and stress analysis of the worn brake disc for a Taurus class locomotive. The numerical analyses are carried out under the experimental testing program,Priifprogramm No.5,which is adjusted for this type of locomotives by UIC CODE 541-3.The simulations results under mentioned program show the most unfavorable case of braking.The numerical analysis is done with the finite element method(FEM), using ABAQUS software.