Simultaneously enhancing coercivity and remanence of hot-deformed Nd-Fe-B magnets by flake copper powder assisted DyF_(3) interflake addition

It is still a challenge to simultaneously enhance coercivity(H_(cj))and remanence(J_(r))of hot-deformed Nd-Fe-B magnet due to the coercivity-remanence trade-off dilemma.Here,we achieved this balance between H_(cj)and Jr by flake Cu powder assisted DyF_(3)interflake addition.The Hcj increases from 1218 to 1496 kA/m and Jr increases from 1.32 to 1.34 T compared with the original magnet.Results show that the width of coarse grain layers reduces because of the introduction of flake Cu,which increases the contact areas of the adjacent grains at ribbon interfaces and suppresses the excessive growth of grains.The stronger degree of texture and higher density compared with the original magnet should take the responsibility for the increase of J_(r).Additionally,the aggregation regions of rare earth rich(RE-rich)phase reduce and the betterment of the microstructure is another reason for the enhancement of Jr in the flake Cu aided DyF_(3)hot-deformed magnet.This strategy of using flake powder additives provides a promising method for optimizing microstructure and enhancing magnetic properties of hot-deformed Nd-Fe-B magnets.

Grain Growth Behavior in Sintered Nd-Fe-B Magnets

The Nd2Fe14B grain growth behavior in sintered Nd-Fe-B magnets was quantitatively described.The effects of sintering temperature and time,and alloy powder size and its distribution on grain growth process were analyzed.Hence,possible grain growth mechanisms in these magnets were qualitatively discussed.The Nd2Fe14B grain growth proceeded at quite a high rate in the initial 0~1 h of sintering and from then onwards the grain growth rate decreased.A large average particle size or a wide particle size distribution of initial alloy powders was found to remarkably accelerate the grain growth process and even result in the occurrence of abnormal grain growth.On the basis of experimental results,two grain growth mechanisms were considered to operate during sintering of Nd-Fe-B magnets,that is,dissolution and re-precipitation of Nd2Fe14B particles,and Nd2Fe14B particle growth by coalescence.It was believed that Nd2Fe14B particle growth by coalescence not only produced a large average grain size and a wide grain size distribution,but also was the fundamental reason for the formation of abnormally large grains in the microstructure of sintered Nd-Fe-B magnets.

Influence of dysprosium substitution on magnetic and mechanical properties of high intrinsic coercivity Nd-Fe-B magnets prepared by double-alloy powder mixed method

The double-alloy powder mixed method is very proper for developing new small-mass products by changing the composi- tion of sintered Nd-Fe-B magnets, and there is little research on this aspect. The variation on magnetic and mechanical properties of high intrinsic coercivity Nd-Fe-B magnets prepared by double-alloy powder mixed method was discussed, which is a method blend- ing two-type main phase alloy powders with different components. The results showed that the intrinsic coercivity and density of sin- tered Nd-Fe-B magnets increased gradually with the increase in Dy content, and the double-alloy powder mixed method could obtain high intrinsic coercivity Nd-Fe-B magnets with good crystallographic alignment and microstructure. The bending strength of sintered Nd-Fe-B magnets declined, and the Rockwell hardness of sintered Nd-Fe-B magnets first declined, and then increased with the in- crease in Dy content. The microstructure showed that there existed the phenomenon that the Dy element diffused into main phase dur- ing sintering process, and the distribution of Dy content in main phase had some variation in homogeneity as a result of incomplete reaction between the double-alloy powder types.

Calcium hydride reduced high-quality Nd-Fe-B powder from Nd-Fe-B sintered magnet sludge

The structural and magnetic properties were studied for recycling Nd-Fe-B powders from Nd-Fe-B sintered magnets sludge via reduction diffusion(RD)with calcium hydride(CaH_(2))particles.For comparison,traditional reducing agent calcium granules were applied to prepare recycled Nd-Fe-B powders.Finer particle size and better size distribution as well as lower impurity content are achieved by using CaH_(2)instead of Ca.In detail,the average particle size of the recycled Nd-Fe-B powder is reduced from 4.66 to 3.43μm,and the bimodal distribution disappears.Moreover,the residual calcium content and oxygen content are reduced to about 0.080 wt%and 0.32 wt%.As a consequence,the roomtemperature magnetization of the CaH_(2)-recycled Nd-Fe-B powder is increased to 146.30 emu/g,6.8%and 33%,respectively,higher than that of Ca-reduced powder and the initial sludge.Further analysis indicates that CaH_(2)is able to reduce the sludge at lower tempe rature to fabricate well-dispersed,unifo rm recycled powder with high magnetization arising from a combination factors of its low melting point,low thermodynamic behavior,and the release of hydrogen during the reaction.

Enhancement of corrosion resistance in sintered Nd-Fe-B permanent magnet doping with different CuZn5 contents

Nd-Fe-B permanent magnets doped with CuZn5 powders were prepared via conventional sintered method. The effects of CuZn5 contents on magnetic properties and corrosion resistance of the magnets were sys- tematically studied. It shows that the remanence, coercivity, and maximum energy product decrease gradually with the increase in CuZn5 doping content. The magnet＇s corrosion kinetics in autoclaves environment and its electrochemical properties in electrolytes were also examined. It is interesting to see that the weight loss of 3.5 wt% and 4.5 wt% CuZn5 powders doping magnets is only 1 and 0 mg.cm^-2 after autoclaves test at 121 ℃, 2 × 10^5 Pa for 500 h, respectively, which is much lower than that of the magnets without CuZn5 doping. Electrochemical results show that the CuZn5 powders doping magnets display more positive corrosion potential （Eoorr） and lower corrosion current density （Icorr） than those of the original magnets without CuZn5 doping in sulphuric acid electrolyte and distilled water. It is, therefore, concluded that doping CuZn5 powders is a promising way to enhance the corrosion resistance of sintered Nd-Fe-B magnets.

Magnetic property recovery in Nd-Fe-B bonded magnet wastes with chemical reaction and physical dissolution

The main difficulty for the recovery of Nd-Fe-B bonded magnet wastes is how to completely remove the epoxy resins.In this study,chemical reaction and physical dissolution were combined to remove the epoxy resins by adding ammonia-water and mixed organic solvents.Ammonia-water can react with the epoxy functional group of epoxy resin to generate polyols.Mixed organic solvents of alcohol,dimethyl formamide(DMF),and tetrahydrofuran(THF) can dissolve the generated polyols and residual epoxy resins.Under the optimum processing conditions,the epoxy resins in the waste magnetic powders are substantially removed.The oxygen and carbon contents in the recycled magnetic powder are reduced from 13500 × 10^(-6) to 1600 × 10^(-6) and from 19500 × 10^(-6) to 2100 × 10^(-6) with the reduction ratio of88.1% and 89.2%,respectively.The recycled magnetic powder presents improved magnetic properties with MS of 1.306 × 10^(-1) A·m^(2)/g,Mr of 0.926 × 10^(-1) A·m^(2)/g,Hcj of 1.170 T,and(BH)max of 125.732 kJ/m^(3),which reach 99.8%,99.4%,95.9%,and 96.9% of the original magnetic powders,respectively.