Rare earth permanent magnets Sm_2(Co, Fe, Cu, Zr)_17 for high temperature applications

Sintered Sm（Coba1FexCu0.1Zr0.03）7.5 （x=0.09-0.21） permanent magnets with higher Fe content were found to have higher remanence Br and maximum energy product （BH）max at room temperature. Br and （BH）max reached maximum of 0.96 T and 176.7 kJ/m^3, respectively at room temperature when the Fe content x reached 0.21. However, the intrinsic coercivity Hci at room temperature increased gradually when the Fe content x increased from 0.09 to 0.15, but when x further increased to 0.21, Hcidecreased. Hci attained its peak value of 2276.6 kA/m with Fe content x=0.15 at room temperature. For magnets with x=0.15, Br, （BH）max and Hc1 reached 0.67 T, 81.2 kJ/m^3 and 509.4 kA/m at 500 ℃, respectively, showing good high temperature stability, which could be used in high temperature applications.

Advance in the chemical synthesis and magnetic properties of nanostructured rare-earth-based permanent magnets

Rare-earth-based permanent magnets are one of the most important magnets in both scientific and industrial fields. With the development of technology, nanostructured rarearth-based permanent magnets with high energy products are highly required. In this article, we will review the progress in chemical synthetic strategies of nanostructured rare-earth-based permanent magnets.

Reduction of Cogging Torque and Electromagnetic Vibration Based on Different Combination of Pole Arc Coefficient for Interior Permanent Magnet Synchronous Machine

Cogging torque and electromagnetic vibration are two important factors for evaluating permanent magnet synchronous machine(PMSM)and are key issues that must be considered and resolved in the design and manufacture of high-performance PMSM for electric vehicles.A fast and accurate magnetic field calculation model for interior permanent magnet synchronous machine(IPMSM)is proposed in this article.Based on the traditional magnetic potential permeance method,the stator cogging effect and complex boundary conditions of the IPMSM can be fully considered in this model,so as to realize the rapid calculation of equivalent magnetomotive force(MMF),air gap permeance,and other key electromagnetic properties.In this article,a 6-pole 36-slot IPMSM is taken as an example to establish its equivalent solution model,thereby the cogging torque is accurately calculated.And the validity of this model is verified by a variety of different magnetic pole structures,pole slot combinations machines,and prototype experiments.In addition,the improvement measure of the machine with different combination of pole arc coefficient is also studied based on this model.Cogging torque and electromagnetic vibration can be effectively weakened.Combined with the finite element model and multi-physics coupling model,the electromagnetic characteristics and vibration performance of this machine are comprehensively compared and analyzed.The analysis results have well verified its effectiveness.It can be extended to other structures or types of PMSM and has very important practical value and research significance.

Coupled Electromagnetic-Thermal-Fluidic Analysis of Permanent Magnet Synchronous Machines with a Modified Model

The researches on the heat generation and dissipa-tion of the permanent magnet synchronous machines(PMSMs)are integrated problems involving multidisciplinary studies of electromagnetism,thermomechanics,and computational fluid dynamics.The governing equations of the multi-physical prob-lems are coupled and hard to be solved and illustrated.The high accuracy mathematical model in the algebraically integral con-servative forms of the coupled fields is established and computed in this paper.And the equation coupling with the fluid flow and the temperature variation is modified to improve the positive definiteness and the symmetry of the global stiffness matrix.The computational burden is thus reduced by the model modification.A 20kW 4500rpm permanent magnet synchronous machine(PMSM)is taken as the prototype,and the calculation results are validated by experimental ones.

Multi-objective Hierarchical Optimization of Interior Permanent Magnet Synchronous Machines Based on Rotor Surface Modification

To solve the problem of large torque ripple of interior permanent magnet synchronous motor(IPMSM),the rotor surface notch design method was used for V-type IPMSM.In order to accurately obtain the optimal parameter values to improve the torque performance of the motor,this paper takes the output torque capacity and torque ripple as the optimization objectives,and proposes a multi-objective layered optimization method based on the parameter hierarchical design combined with Taguchi method and response surface method(RSM).The conclusion can be drawn by comparing the electromagnetic performance of the motor before and after optimization,the proposed IPMSM based on the rotor surface notch design can not only improve the output torque,but also play an obvious inhibition effect on the torque ripple.

Development of Strip Casting Technology in Rare Earth Permanent Magnet Alloys and Hydrogen Storage Alloys in China

The SC technique is now being applied widely in material preparation, especially in rare earth functional materials in virtue of its advanced process and high performance product. The applications of SC technique in rare earth permanent magnet alloys and hydrogen storage alloys were analyzed integrative, on the basis of summary of SC technique development in this paper. The paper mainly includes development history of SC technology, effect of SC technology on alloy microstructure, application of SC technology in RE storage hydrogen alloy and sintered Nd-Fe-B alloy, development of SC equipment and SC product industry. At the same time, the paper points out the existing problem of SC products.

The Stability of Rare Earth-Iron-Nitrides Sm_2(Fe,M)_(17)N_y,Permanent Magnets

The effects of the partial substitution of element M(M=Cr,V,Mn,x=0.05;Zr,Ga,x=0.017; Si,x=0.15;Co,x=0.10)for Fe in samarium-iron-nitride Sm_2(Fe_(1-x)M_x)_(17)N_y compounds on their stabilities and Curie temperatures have been studied.It is found that Co,Ga can raise the Curie temperature of the compounds.The initial decomposition temperatures cannot be raised significantly by all the studied elements except Co.The result contradicts the formation enthalpy consideration.The final decomposition tempera- tures can be raised by all of the substitution elements.The effects of atmospheres on their decomposition be- havior were also studied.The results show that oxidation is the major reason for magnetic deterioration of the powder heated in air.Compared with nitrogen atmosphere,argon or vacuum helps to delay the decompo- sition of the compounds.

Permanent Rare-Earth Magnets—The Need to Protect Them against Corrosion

The RE-Fe-B permanent magnets have a complex microstructure and they are susceptible to corrosion process. In this paper, the commercial nickel coatings adhesion was investigated. The microstructure of the RE-Fe-B without coating was analyzed by scanning electronic microscopy and electrochemical techniques. The interface magnet/coating was studied by scanning electron microscopy and the nickel-plated Nd-Fe-B commercial magnets were tested in a salt spray chamber. The ferromagnetic and RE-rich phases were observed. After the anodic polarization curve, a strong intergranular corrosion was observed and the RE-rich phase was preferentially attacked. The interface magnet/Ni coating presented inter-granular corrosion that can affect the nickel coating adherence. This attack had probably occurred during the electrodeposition process. Not all the samples suffered localized corrosion during the salt spray tests and the Ni triple-layer coating presented a few corrosion points. RE-Fe-B alloy magnets need to be protected with appropriate coatings to each environment to which they will be exposed and the protective coating must not be damaged.

China’s export of rare earth permanent magnet products was stable in April 2019

China is a global prcducec and expoCec of rcrc each perma nent mag net products. ExpoC is one of the impoCant salos channels for many large and medium-sized magnetin materinl prcductinn entercrises in China.

State-Model Based Time-Domain Diagnosis of Internal Faults for Permanent Magnet Synchronous Machine Wind Application

Upon occurrence of an internal fault on the PMSM （permanent magnet synchronous machine）, the topology of the stator is amended causing structural imbalances due to the change of the connection within the windings. In this work, a state model of internal faults of the PMSM is developed. This model is in the （abc） reference frame. The modeling approach is based on the assumption that each stator phase is replaced by two major and minor sub-windings. This model is used subsequently in the residual generation for diagnosis. The fault indicators are obtained by the projection in parity space and estimated using the Luenberger observer. A scenario of fault inter-turn by the short-circuit occurring between phase （a and b） is validated by simulation.

An Empirical Study of CAPM’s Applicability to Rare Earth Permanent Magnet Material Stocks

China has the world’s largest reserves of rare earth elements.Rare earth permanent magnet material has always been one of the popular industries in the investment market.CAPM is the basic asset-pricing model in financial economics.There are a number of studies conducted to examine the applicability of CAPM to stock markets in different industries and to investigate the modification method to improve the model’s prediction accuracy.In this study,seven leading enterprises in China’s rare earth permanent magnet material industry listed on the A-share market were selected as the research subjects.Based on CAPM,regression analysis was conducted on the monthly data from March 2016 to February 2022.The results demonstrated that using the β coefficient to explain the risk of China’s rare earth permanent magnet industry is ineffective.The ultimate benefit was less affected by market indexes but mainly by non-systematic risks.CAPM has low applicability to China’s rare earth permanent magnet material industry and requires further improvement.Nevertheless,CAPM still has some guiding significance in making enterprise comparisons and investment decisions.

A New Scheme to Direct Torque Control of Interior Permanent Magnet Synchronous Machine Drives for Constant Inverter Switching Frequency and Low Torque Ripple

DTC （direct torque control） can produce quick and robust response, but it has the problems of large torque ripples and inconstant inverter switching frequency. This paper introduces a modified direct torque control based on the SVM （space vector modulation） for IPMSM （interior permanent magnet synchronous motor） drive. Two PI （proportional-integral） controllers regulate the flux and torque, respectively, and the inverter is controlled by the SVM technique in the proposed DTC system. Simulation results show that the performance of the proposed DTC system has been improved with respect to the conventional DTC. The DTC system can effectively reduce the flux and torque ripples.

The use of permanent magnet motor for Tesla electric vehicle stimulates the demand for rare earth Nd

On March 13th,Reuters reported that the long run version of Tesla Model 3 will use permanent magnet motors.One of the materials for this type of motor is rare earth metal neodymium,which will further increase the supply pressure of neodymium.Governments around the world are committed to reducing the harmful emissions produced by fossil fuel cars,pushing up demand for electric vehicles

Rare Earths and Magnetic Refrigeration

Magnetic refrigeration is a revolutionary, efficient, environmentally friendly cooling technology, which is on the threshold of commercialization. The magnetic rare earth materials are utilized as the magnetic refrigerants in most cooling devices, and for many cooling application the Nd2Fe14B permanent magnets are employed as the source of the magnetic field. The status of the near room temperature magnetic cooling was reviewed.

Anisotropy of rare-earth magnets

Rare-earth intermetallics such as Nd2Fe14B and Sm-Co are widely used as high-performance permanent magnets, because they combine high magnetocrystalline anisotropy with reasonable magnetization and Curie temperature. The anisotropy is a combined effect of spin-orbit coupling and electrostatic crystal-field interactions. The main contribution comes from the rare-earth 4f electrons, which are well-screened from the crystalline environment but exhibit a strong spin-orbit coupling. In this limit, the magnetocrystalline anisotropy has a very transparent physical interpretation, the anisotropy energy essentially being equal to the energy of Hund＇s-rules 4f ion in the crystal field. The corresponding expression for the lowest-order uniaxial anisotropy constant K1 is used to discuss rare-earth substitutions, which have recently attracted renewed interest due to shifts in the rare-earth production and demand. Specific phenomena reviewed in this article are the enhancement of the anisotropy of Sm2Fe17 due to interstitial nitrogen, the use of Sm-Co magnets for high-temperature applications, and the comparison of rare-earth single-ion anisotropy with other single-ion and two-ion mechanisms.

Dependence of Magnetic Properties of Rapidly Quenching (Nd,Pr)_x (FeCoZr)_(94-x)B_6 Bonded Magnets on Rare Earths Content

By using sub-overquenching and annealing method which has a wide processing window, (Nd, Pr), ( Fe-CoZr)(94-x)B-6(x = 12, 10.5, 10, 9) bonded magnets were prepared and the effect of rare earths content on magnetic properties was investigated. Being spun at sub-ove.quenching speed the as-spun ribbons consist of amorphous phases mixed with fine crystallites. After crystallization under optimum annealing conditions and bonded with 3.25% (mass fraction) epoxy, the magnets obtained the optimum magnetic properties. The rare earths content directly determines the magnetic properties. With the reduction of rare earths content, B-r increases but H-ci and (BH)(max) decrease. x = 10 is the critical value for the magnetic proper-ties change. Below this value, Br increases slowly meanwhile H-ci and (BH)(max) decrease strongly because alloy contains extra fractions of soft magnetic phase which are not coupled with the hard magnetic phase.. This experimental result is consistent with the calculated results using the model of volume fraction of soft magnetic phase coupled completely suggested.

Research and Develop ment of Rare Earth Per manent Magnets in China

The research and development of RE magnets in China were briefly reviewed. The research achievements of RE magnets reach international level. The intermetallic nitrides with ThMn12-type structure of RFe series which possess Chinese proprietary were prepared. The output of RE magnets has ranked second in the world. The production of RE magnets will be steadily expanding with the expiration of NdFeB patent in 2003. Some related data were also presented.

Study on Laser Drilling in Rare Earth Magnets

A Nd/YAG pulse laser is used to drill Sm Co and Nd Fe B permanent magnetic rotor The experimental studies and analysis on the morphology and the phase composition of the drilled rotor are described In the centre of the drilled rotor, there is a hole whose diameter is roughly equal to the girdle size of the Gauss laser beam The hole wall is composed of rapidly fused amorphous matter, whose morphology and composition are obviously different from that before hole drilling The grain in heat affected zone has been fined, but the composition has not changed The experimental results show that the reasonable selection of laser parameters according to physical properties of the materials is necessary in order to improve product quality and production efficiency They also show that the lower laser power, the narrower pulse and the mulitiple drilling are advantageous to the processing for hard brittle materials like rare earth magnets

Influence of Design Parameters on Cogging Torque in Directly Driven Permanent Magnet Synchronous Wind Generators

In order to reduce the cogging torque, this paper investigates the influence of some parameters on the cogging torque developed by directly driven permanent magnet synchronous wind generators. Based on the remanent magnetic flux densities, the cogging torque is computed by using finite element method. It is shown that many parameters have influence on cogging torque and the slot and pole number combination has a significant effect on cogging torque. A simple factor has been introduced to indicate the effect of the slot and pole number combination. Some practical experience to reduce the cogging torque was applied to 2 MW three phase permanent magnet synchronous generator at rated speed of 37.5 rpm for wind energy conversion. The simulation and experiment results verify the effect of the proposed method.