Theory,technology and application of grouted bolting in soft rock roadways of deep coal mines

The grouted bolt,combining rock bolting with grouting techniques,provides an effective solution for controlling the surrounding rock in deep soft rock and fractured roadways.It has been extensively applied in numerous deep mining areas characterized by soft rock roadways,where it has demonstrated remarkable control results.This article systematically explores the evolution of grouted bolting,covering its theoretical foundations,design methods,materials,construction processes,monitoring measures,and methods for assessing its effectiveness.The overview encompassed several key elements,delving into anchoring theory and grouting reinforcement theory.The new principle of high pretensioned high-pressure splitting grouted bolting collaborative active control is introduced.A fresh method for dynamic information design is also highlighted.The discussion touches on both conventional grouting rock bolts and cable bolts,as well as innovative grouted rock bolts and cables characterized by their high pretension,strength,and sealing hole pressure.An examination of the merits and demerits of standard inorganic and organic grouting materials versus the new inorganic–organic composite materials,including their specific application conditions,was conducted.Additionally,the article presents various methods and instruments to assess the support effect of grouting rock bolts,cable bolts,and grouting reinforcement.Furthermore,it provides a foundation for understanding the factors influencing decisions on grouted bolting timing,the sequence of grouting,the pressure applied,the volume of grout used,and the strategic arrangement of grouted rock bolts and cable bolts.The application of the high pretensioned high-pressure splitting grouted bolting collaborative control technology in a typical kilometer-deep soft rock mine in China—the soft coal seam and soft rock roadway in the Kouzidong coal mine,Huainan coal mining area,was introduced.Finally,the existing problems in grouted bolting control technology for deep soft rock roadways are analyzed,and the future development trend of grouted bolting control technology is anticipated.

Non-destructive testing and pre-warning analysis on the quality of bolt support in deep roadways of mining districts

The bolt support quality of coal roadways is one of the important factors for the efficiency and security of coal production. By means of a self-developed technique and equipment of random non-destructive testing, non-destructive detection and pre-warning analysis on the quality of bolt support in deep roadways of mining districts were performed in a number of mining areas. The measured data were obtained in the detection instances of abnormal in-situ stress and support invalidation etc. The corresponding relation between axial bolt load variation and roadway surrounding rock deformation and stability was summarized in different mining service stages. Pre-warning technology of roadway surrounding rock stability is proposed based on the detection of axial bolt load. Meanwhile, pre-warning indicators of axial bolt load in different mining service stages are offered and some successful pre-warning cases are also illustrated.The research results show that the change rules of axial bolt load in different mining service stages are quite similar in different mining areas. The change of axial bolt load is in accord with the adjustment of surrounding rock stress, which can consequently reflect the deformation and stability state of roadway surrounding rock. Through the detection of axial bolt load in different sections of roadways, the status of real-time bolt support quality can be reflected; meanwhile, the rationality of bolt support design can be evaluated which provides reference for bolting parameters optimization.

State-of-the-art on the anchorage performance of rock bolts subjected to shear load

Rock bolts are extensively utilized in underground engineering as a means of offering support and stability to rock masses in tunnels,mines,and other underground structures.In environments of high ground stress,faults or weak zones can frequently arise in rock formations,presenting a significant challenge for engineering and potentially leading to underground engineering collapse.Rock bolts serve as a crucial structural element for the transmission of tensile stress and are capable of withstanding shear loads to prevent sliding of weak zones within rock mass.Therefore,a complete understanding of the behavior of rock bolts subjected to shear loads is essential.This paper presents a state-of-the-art review of the research progress of rock bolts subjected to shear load in three categories:experiment,numerical simulation,and analytical model.The review focuses on the research studies and developments in this area since the 1970s,providing a comprehensive overview of numerous factors that influence the anchorage performance of rock bolts.These factors include the diameter and angle of the rock bolt installation,rock strength,grouting material,bolt material,borehole diameter,rock bolt preload,normal stress,joint surface roughness and joint expansion angle.The paper reviews the improvement of mechanical parameter setting in numerical simulation of rock bolt shear.Furthermore,it delves into the optimization of the analytical model concerning rock bolt shear theory,approached from the perspectives of both Elastic foundation beam theory coupled with Elastoplasticity theory and Structural mechanic methods.The significance of this review lies in its ability to provide insights into the mechanical behavior of rock bolts.The paper also highlights the limitations of current research and guidelines for further research of rock bolts.

Failure characterization of fully grouted rock bolts under triaxial testing

Confining stresses serve as a pivotal determinant in shaping the behavior of grouted rock bolts.Nonetheless,prior investigations have oversimplified the three-dimensional stress state,primarily assuming hydrostatic stress conditions.Under these conditions,it is assumed that the intermediate principal stress(σ_(2))equals the minimum principal stress(σ_(3)).This assumption overlooks the potential variations in magnitudes of in situ stress conditions along all three directions near an underground opening where a rock bolt is installed.In this study,a series of push tests was meticulously conducted under triaxial conditions.These tests involved applying non-uniform confining stresses(σ_(2)≠σ_(3))to cubic specimens,aiming to unveil the previously overlooked influence of intermediate principal stresses on the strength properties of rock bolts.The results show that as the confining stresses increase from zero to higher levels,the pre-failure behavior changes from linear to nonlinear forms,resulting in an increase in initial stiffness from 2.08 kN/mm to 32.51 kN/mm.The load-displacement curves further illuminate distinct post-failure behavior at elevated levels of confining stresses,characterized by enhanced stiffness.Notably,the peak load capacity ranged from 27.9 kN to 46.5 kN as confining stresses advanced from σ_(2)=σ_(3)=0 to σ_(2)=20 MPa and σ_(3)=10 MPa.Additionally,the outcomes highlight an influence of confining stress on the lateral deformation of samples.Lower levels of confinement prompt overall dilation in lateral deformation,while higher confinements maintain a state of shrinkage.Furthermore,diverse failure modes have been identified,intricately tied to the arrangement of confining stresses.Lower confinements tend to induce a splitting mode of failure,whereas higher loads bring about a shift towards a pure interfacial shear-off and shear-crushed failure mechanism.

Stability analysis of tunnel face reinforced with face bolts

Face bolting has been widely utilized to enhance the stability of tunnel face,particularly in soft soil tunnels.However,the influence of bolt reinforcement and its layout on tunnel face stability has not been systematically studied.Based on the theory of linear elastic mechanics,this study delved into the specific mechanisms of bolt reinforcement on the tunnel face in both horizontal and vertical dimensions.It also identified the primary failure types of bolts.Additionally,a design approach for tunnel face bolts that incorporates spatial layout was established using the limit equilibrium method to enhance the conventional wedge-prism model.The proposed model was subsequently validated through various means,and the specific influence of relevant bolt design parameters on tunnel face stability was analyzed.Furthermore,design principles for tunnel face bolts under different geological conditions were presented.The findings indicate that bolt failure can be categorized into three stages:tensile failure,pullout failure,and comprehensive failure.Increasing cohesion,internal friction angle,bolt density,and overlap length can effectively enhance tunnel face stability.Due to significant variations in stratum conditions,tailored design approaches based on specific failure stages are necessary for bolt design.

Loading characteristics of mechanical rib bolts determined through testing and numerical modeling

Underground coal mines use mechanical bolts in addition to other types of bolts to control the rib deformation and to stabilize the yielded coal ribs.Limited research has been conducted to understand the performance of the mechanical bolts in coal ribs.Researchers from the National Institute for Occupational Safety and Health(NIOSH)conducted this work to understand the loading characteristics of mechanical bolts(stiffness and capacity)installed in coal ribs at five underground coal mines.Standard pull-out tests were performed in this study to define the loading characteristics of mechanical rib bolts.Different installation torques were applied to the tested bolts based on the strength of the coal seam.A typical tri-linear load-deformation response for mechanical bolts was obtained from these tests.It was found that the anchorage capacity depended mainly on the coal strength.Guidelines for modeling mechanical bolts have been developed using the tri-linear load-deformation response.The outcome of this research provides essential data for rib support design.

高强预应力锚栓预埋、先张法张拉及后灌浆技术

深圳会议展览中心钢结构工程采用高强度、大直径预应力锚栓,用以锚固铰支座和拉接端头梁,由于设计要求先张拉后灌浆,所以预埋材料涉及了锚栓、锚板、波纹管、注浆管等。每一材料的质量和施工过程都必须严格控制,否则,将给张拉和灌浆工序带来很大困难,加上28.9m、45.0m处为高空作业,又加大了预埋、张拉的难度,使用合理的预埋方法和张拉工装是解决该工序的重要手段。本文主要介绍了该工程高强预应力锚栓预埋、张拉及灌浆的技术。

Explicit reinforcement models for fully-grouted rebar rock bolts

This paper investigates the explicit use of rock reinforcement in a discontinuous stress analysis model.A series of numerical experiments was undertaken to evaluate the performance of local and global reinforcement models implemented in universal distinct element code(UDEC).This was made possible by calibrating the reinforcement models to the laboratory behavior of a fully-grouted rebar bolt tested under pure pull and pure shear loading conditions.The model calibration focuses on matching different loading stages of the force-displacement curve including the initial elastic response,the hardening behavior and the bolt rupture.The paper concludes with a discussion on the suitability of the different reinforcement models in UDEC including their advantages and limitations.Finally,it addresses the choice of input parameters required for a realistic simulation of fully-grouted rebar bolts.

Mechanical behavior and failure mechanisms of rock bolts subjected to static-dynamic loads

This study explores the effects of dynamic and static loading on rock bolt performance a key factor in maintaining the structural safety of coal mine roadways susceptible to coal bursts.Employing a housemade load frame to simulate various failure scenarios,pretension-impact-pull tests on rock bolts were conducted to scrutinize their dynamic responses under varied static load conditions and their failure traits under combined loads.The experimental results denote that with increased impact energy,maximum and average impact loads on rock bolts escalate significantly under pretension,initiating plastic deformation beyond a certain threshold.Despite minor reductions in the yield load due to impactinduced damage,pretension aids in constraining post-impact deformation rate and fluctuation degree of rock bolts.Moreover,impact-induced plastic deformation causes internal microstructure dislocation,fortifying the stiffness of the rock bolt support system.The magnitude of this fortification is directly related to the plastic deformation induced by the impact.These findings provide crucial guidance for designing rock bolt support in coal mine roadway excavation,emphasizing the necessity to consider both static and dynamic loads for improved safety and efficiency.

Numerical Optimization by Finite Element Method of Stainless Steel/Glass-Epoxy Composite Bolted Joint under Tension and Compression

The aim of this study was to optimize the geometry and the design of metallic/composite single bolted joints subjected to tension-compression loading. For this purpose, it was necessary to evaluate the stress state in each component of the bolted join. The multi-material assembly was based on the principle of double lap bolted joint. It was composed of a symmetrical balanced woven glass-epoxy composite material plate fastened to two stainless sheets using a stainless pre-stressed bolt. In order to optimize the design and the geometry of the assembly, ten configurations were proposed and studied: a classical simple bolted joint, two joints with an insert (a BigHeadR insert and a stair one) embedded in the composite, two “waved” solutions, three symmetrical configurations composed of a succession of metallic and composites layers, without a sleeve, with one and with two sleeves, and two non-symmetrical constituted of metallic and composites layers associated with a stair-insert (one with a sleeve and one without). A tridimensional Finite Element Method (FEM) was used to model each configuration mentioned above. The FE models taked into account the different materials, the effects of contact between the different sheets of the assembly and the pre-stress in the bolt. The stress state was analyzed in the composite part. The concept of stress concentration factor was used in order to evaluate the stress increase in the highly stressed regions and to compare the ten configurations studied. For this purpose, three stress concentration factors were defined: one for a monotonic loading in tension, another for a monotonic loading in compression, and the third for a tension-compression cyclic loading. The results of the FEM computations showed that the use of alternative metallic and composite layers associated with two sleeves gived low values of stress concentration factors, smaller than 1.4. In this case, there was no contact between the bolt and the composite part and the most stressed region was not the vicinity of the hole but the end of the longest layers of the metallic inserts.

Numerical simulation and analysis of drill rods vibration during roof bolt hole drilling in underground mines

Structural deterioration in the roof in an underground mine can easily cause roof fall, and deterioration is difficult to detect. When drilling holes for roof bolts, there is a relationship between the vibration of the drill rod and the properties of the rock being drilled. This paper analyzes transverse, longitudinal, and torsional vibrations in the drill rod by using vibration theory. Characteristic indexes for three kinds of vibration are determined. Using the finite element analysis software ABAQUS, a model for drill rod vibration during the drilling of roof bolt holes was established based on the geological and mining conditions in the Guyuan Coal Mine, northern China. Results from the model determined that the transverse and the longitudinal vibration decrease as the rock hardness decreases. In descending order, sandstone,sandy mudstone, mudstone, and weak interbeds cause progressively less vibration when being drilled.The ranking for strata that cause decreasing torsional vibration is slightly different, being, in descending order, mudstone, sandstone, sandy mudstone, and weak interbeds. These results provide a theoretical basis for predicting dangerous roof conditions and the presence of weak interbeds to allow for adjusting bolt support schemes.

Influence of Shim Layers on Progressive Failure of a Composite Componentin Composite-Aluminum Bolted Joint in Aerospace Structural Assembly

The influence of varying shim layers on the progressive damage/failure of a composite component in a bolted composite-aluminum aerospace structural assembly was investigated using a non-linear three-dimensional(3 D)structural solid elements assembled model of a carbon fiber-reinforced polymer(CFRP)-aluminum single-lap joint with a titanium(Ti-6 Al-4 V)fastener and a washer generated with the commercial finite element(FE)software package,ABAQUS/Standard.A progressive failure algorithm written in Fortran code with a set of appropriate degradation rules was incorporated as a user subroutine in ABAQUS to simulate the non-linear damage behavior of the composite component in the composite-aluminum bolted aerospace structure.The assembled 3 DFE model simulated,as well as the specimen for the experimental testing consisted of a carbon-epoxy IMS-977-2 substrate,aluminum alloy 7075-T651 substrate,liquid shim(Hysol EA 9394),solid peelable fiberglass shim,a titanium fastener,and a washer.In distinction to previous investigations,the influence of shim layers(liquid shim and solid peelable fiberglass shim)inserted in-between the faying surfaces(CFRP and aluminum alloy substrates)were investigated by both numerical simulations and experimental work.The simulated model and test specimens conformed to the standard test configurations for both civil and military standards.The numerical simulations correlated well with the experimental results and it has been found that:(1)The shimming procedure as agreed upon by the aerospace industry for the resolution of assembly gaps in bolted joints for composite materials is the same for a composite-aluminum structure;liquid shim series(0.3,0.5 and 0.7 mm thicknesses)prolonged the service life of the composite component whereas a solid peelable fiberglass shim most definitely had a better influence on the 0.9 assembly gap compared with the liquid shim;(2)The shim layers considerably influenced the structural strength of the composite component by delaying its ultimate failure thereby increasing its service life;and(3)Increasing the shim layer′s thickness led to a significant corresponding effect on the stiffness but with minimal effect on the ultimate load.

Fundamental principles of an effective reinforcing roof bolting strategy in horizontally layered roof strata and areas of potential improvement

It is arguable that the development of reinforcing roof bolting systems has largely stagnated in recent times, primarily due to the prevailing industry view that few, if any, further improvements can be made to what currently exists.However, this paper contends that reinforcing roof bolting systems can be further refined by considering both the specific manner by which horizontally bedded roof strata loses its natural self-supporting ability and the specific means by which reinforcing roof bolts act to promote or retain this natural self-supporting ability.The Australian coal industry has insisted on minimising bolt-hole diameter to maximise load transfer and on targeting full-encapsulation by any means necessary for many years.This has led to a significant, albeit unintended, consequence in terms of overall roof bolting effectiveness, namely increased resin pressures during bolt installation and the associated potential for opening bedding planes that may have, otherwise, remained closed during the bolt installation process.Given that the natural self-supporting ability of roof strata is strongly linked to whether bedding planes are open or closed, logically, minimising resin pressures should be a significant benefit.This paper focuses primarily on three key issues that relate directly to the function of the roof bolting system itself:(1) the importance of proper resin mixing in the context of maximising load transfer strength and stiffness,(2) the importance of minimising resin pressures developed during bolt installation, and(3) the importance of maximising the effectiveness of the available bolt pre-tension.All mine operators should be invested in improving the individual effectiveness of each installed roof bolt, even by relatively small incremental amounts, so this is an important topic for discussion within the mining community.

Numerical and Experimental Study on Stiffened Composite Panel Repaired by Bolted Joints under Compressive Load

Numerical and experimental study was conducted to investigate the failure mode and strength performance of stiffened composite panel repaired by bolted joints under compressive load, and the results were then compared with those from virgin stiffened composite panel without any damage. A finite element analysis model was established for repaired and virgin stiffened composite panels under compressive load, the 3D Hashin criteria was applied to identify the composite structure failure, and the secondary stress criteria was adopted to identify the adhesive failure between the base laminate and the stiffener. The failure modes of repaired stiffened composite panels were stiffened composite panels breaking off along the bolt joints. The experimental results were consistent with the finite element analysis results, indicating the reliability of the finite element analysis model.

Improvement to anti-rust property of hot rolled rebar by compact oxide scale

A method was proposed to improve the anti-rust property of hot rolled rebar, which uses oil–water emulsion cooling instead of water cooling after hot rolling. The experiments were carried out by two cooling methods, one cooled by water, the other cooled by oil–water emulsion. The results of wet/dry cyclic accelerated corrosion test showed that the anti-rust property of rebar cooled by oil–water emulsion was better than that by water obviously. The results of OM, SEM and EPMA analysis indicated that these two scales contained three layers: an outer Fe_3O_4 layer, an intermediate Fe O layer with island-shaped pro-eutectoid Fe_3O_4, an inner eutectoid Fe_3O_4 layer. For the water cooled rebar, all three layers of oxide scale were relatively thin. Moreover, the scale had plenty of defects such as porosity, and crack. However, for the oil–water emulsion cooled rebar, all three layers of oxide scale were relatively thick and compact, which played an important role in protecting the rebar from atmospheric rust.

70t Consteel EAF-LF-CC生产耐热螺杆用钢B7的工艺实践

鄂钢股份有限公司采用70tConsteel超高功率电弧炉70t钢包精炼炉4流150mm×150mm方坯连铸连轧工艺生产耐热螺杆高强度标准件用钢B7(40CrMnMo)。电弧炉炉料为30%生铁+70%优质废钢,废钢预热温度≥600℃。生产结果表明,该钢成品化学成分可稳定控制(%):0.39～0.42C,0.86～0.91Mn,0.22～0.31Si,0.013～0.018P,0.005～0.013S,0.85～0.94Cr,0.16～0.18Mo,0.019～0.028Als,偏析与疏松级别为0.5～1.0,夹杂物0.5～2.0级,Φ18～Φ50mm钢材晶粒度8.5～9级,满足耐热螺杆标准件的使用要求。

雪佛兰Bolt VS特斯拉Model 3

<正>通用汽车计划在两年内推出一款名为雪佛兰Bolt的全新电动车,'Bolt'(含有'闪电'和'螺栓'之意)。它预计在2017年公开发售,预计售价在3万~3.5万美元之间,有望在扣除联邦退税优惠后降至ST美元以下。从价格上看,Bolt将比上一代沃蓝达(Volt)更便宜(减少近10000美元),和新一代Volt相当。雪佛兰Bolt极具竞争力,不论是风格还是价格,都和即将面世的特斯拉Model 3有一比。Model 3更加亲民在目前的电动车市场,几乎是特斯拉一家独大。作为目前全球仅有的一家提供长距离行驶的电动汽车公司,它凭借Model S电动车进军超豪华轿车市场大获成功,现正在稳步提高产量,以满足消费者的需求。

Strength characteristics of rock anchored by NPR bolt with different preloads

This study compares the strength characteristics of rocks anchored by NPR bolts and ordinary bolts with varied preloads,based on the mechanical properties of NPR bolts(with a negative Poisson’s ratio).The results show that the uniaxial compressive stress-strain curve of ordinary anchored rocks exhibits noticeable abrupt changes.After reaching peak strength,the bolt breaks,whereas the stress-strain curve of NPR-anchored rocks is smoother.The NPR bolt enters the stage of continuous resistance after reaching maximal strength and does not break.As the preload increases,the strength of the anchored rock grows linearly.A calculation equation for the strength of the anchored rock is proposed based on the preload.The theoretical equation fits the test results well,and the fitted parameters show that NPR bolts can better increase the strength of the rock.The concept of dynamic toughness UC of anchored rock is proposed to reflect the comprehensive mechanical properties of anchored rock,including strength and plasticity.As the preload increases,the UC of ordinary anchored rock first decreases and then increases,while the UC of the NPR anchored rock does not change significantly with the preload when the strain is small,and the UC increases with the increase of the preload when the strain is large.

锚杆倒肋式风机基础受力性能的数值模拟

为了解决风机基础施工成本高、施工难度大等问题,提出了一种新型锚杆倒肋式风机基础。利用有限元分析软件ABAQUS对该新型风机基础与传统梁板式风机基础在极端运行荷载工况下的混凝土应力、钢筋应力、基础位移以及基础倾斜率进行数值模拟分析,并进一步讨论二者的混凝土用量、钢筋用量、土方开挖量。结果表明,锚杆的添加以及倒肋的结构设计使锚杆倒肋式风机基础的受力性能、经济性等方面明显优于传统梁板式风机基础,具有较好的应用前景。

钢-混凝土组合梁螺栓连接件受剪性能试验研究

传统螺栓连接件的直径小于钢梁预留孔的孔径,导致螺栓与孔壁存在间隙,容易引发钢梁与上部混凝土板间发生相对滑移使组合梁挠度增大。为尽量减小或消除上述间隙,本文引入铰制孔螺栓和螺纹孔螺栓作为组合结构的剪力连接件,并提出锥套自锁螺栓连接件。设计并开展了8个螺栓连接件推出试验,基于各试件的荷载-滑移曲线,研究了3种螺栓连接件与传统螺栓连接件间的抗剪承载力、滑移能力及抗剪刚度等受剪力学性能的具体差异。研究结果表明:3种螺栓连接件的破坏形态与传统螺栓连接件表现一致,均为螺栓杆剪断,混凝土无压溃现象;3种螺栓连接件的抗剪承载力均接近于传统螺栓连接件的抗剪承载力;基于试件的荷载-滑移曲线,3种螺栓连接件均可分为弹性阶段、塑性阶段及破坏阶段;3种螺栓连接件的延性系数和抗剪刚度均明显优于传统螺栓。综合考虑力学性能、施工性能和经济性,本文建议选用铰制孔螺栓用于组合结构的剪力连接件。