Recycling of End of Life Concrete Fines into Hardened Cement and Clean Sand

One of the massive by-products of concrete to concrete recycling is the crushed concrete fines, that is often 0 - 4mm. Although the construction sector is to some extent familiar with the utilization of the recycled coarse fraction (>4 mm), at present there is no high-quality application for fines due to its moisturized and contaminated nature. Here we present an effective recycling process on lab scale to separate the cementitious powder from the sandy part in the crushed concrete fines and deliver attractive products with the minimum amount of contaminants. For this study, a lab scale Heating-Air classification system was designed and constructed. A combination of heat and air classification, resulted in a proper separation of finer fraction (0 - 0.250 mm), from coarser fractions. Heating of the materials was followed by ball milling to enhance the liberation of the cementitious fraction. Experiments were carried out at different heating temperatures and milling durations. Experimental results show that by heating the materials to 500℃ for 30 seconds, the required time of ball milling is diminished by a factor of three and the quality of the recycling products satisfies well the market demand. In addition, the removal of contaminants is complete at 500℃. The amount of CaO in the recovered finer fraction from the recycling process is comparable with the amount of CaO in low-quality limestone. By using this fraction in the cement kiln as the replacement of limestone, the release of the chemically bound CO2 could be reduced by a factor of three.

Influence of Recycled Concrete Fine Powder on Durability of Cement Mortar

In this paper,the durability of cement mortar prepared with a recycled-concrete fine powder(RFP)was examined;including the analysis of a variety of aspects,such as the carbonization,sulfate attack and chloride ion erosion resistance.The results indicate that the influence of RFP on these three aspects is different.The carbonization depth after 30 days and the chloride diffusion coefficient of mortar containing 10%RFP decreased by 13.3%and 28.19%.With a further increase in the RFP content,interconnected pores formed between the RFP particles,leading to an acceleration of the penetration rate of CO_(2)and Cl^(−).When the RFP content was less than 50%,the corrosion resistance coefficient of the compressive strength of the mortar was 0.84-1.05 after 90 days of sulfate attack.But the expansion and cracking of the mortar was effectively alleviated due to decrease of the gypsum production.Scanning electron microscope(SEM)analysis has confirmed that 10%RFP contributes to the formation of a dense microstructure in the cement mortar.

Effect of Modification Treatment on Chloride Ions Permeability and Microstructure of Recycled Brick-mixed Aggregate Concrete

The modification methods of pozzolan slurry combined with sodium silicate and silicon-based additive were respectively adopted to treat recycled coarse brick-mixed aggregate(RCBA)in this study.The compressive strength and chloride permeability resistance of recycled aggregate concrete(RAC)before and after modification treatment were tested,and the microstructure of RAC was analyzed by mercury intrusion porosimetry(MIP)and scanning electron microscopy(SEM).The results show that the physical properties of RCBA strengthened by modification treatment are improved,and the compressive strength and chloride permeability resistance of treated RAC are also significantly improved.The modification treatment optimizes the pore size distribution of RAC,which increases the number of gel pores and transition pores,and decreases the number of capillary pores and macro pores.The surface fractal dimension shows a significant correlation with chloride diffusion coefficient,indicating that the variation of chloride permeability of treated RAC is consistent with the microstructure evolution.

Effect of Aggregate Gradation on the Properties of 3D Printed Recycled Coarse Aggregate Concrete

A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.

Research and Application of Recycled Concrete Technology in Prefabricated Buildings

The utilization of waste concrete as a raw material for recycled concrete in the domain of prefabricated components is garnering greater interest.This paper delineates and examines the concept,categorization,methodologies of preparation,applicable sectors,and evaluative metrics of recycled concrete technology,highlighting its prospective benefits.Nonetheless,for the successful integration of recycled concrete technology into prefabricated component applications,it is imperative to systematically enhance its physical,mechanical,and attributes,as well as its environmental efficacy.Moreover,to foster the continued advancement of recycled concrete technology,innovative initiatives,standardization,educational programs,demonstration projects,and collaborative efforts are crucial to promote broader adoption and realize improved outcomes within the realm of prefabricated components.In conclusion,recycled concrete technology is poised to play a pivotal role in prefabricated construction,offering robust support for propelling the construction industry towards a sustainable future.

Study on Durability of Recycled Aggregate Concrete in High-Temperature and Complex Environments

Recycled aggregate concrete refers to a new type of concrete material made by processing waste concrete materials through grading,crushing,and cleaning,and then mixing them with cement,water,and other materials in a certain gradation or proportion.This type of concrete is highly suitable for modern construction waste disposal and reuse and has been widely used in various construction projects.It can also be used as an environmentally friendly permeable brick material to promote the development of modern green buildings.However,practical applications have found that compared to ordinary concrete,the durability of this type of concrete is more susceptible to high-temperature and complex environments.Based on this,this paper conducts theoretical research on its durability in high-temperature and complex environments,including the current research status,existing problems,and application prospects of recycled aggregate concrete’s durability in such environments.It is hoped that this analysis can provide some reference for studying the influence of high-temperature and complex environments on recycled aggregate concrete and its subsequent application strategies.

Experimental Study on Mechanical Properties of Self-Compacting Recycled Concrete

The application of self-compacting recycled concrete can solve the problem of environmental pollution caused by construction waste but its mechanical properties have not been unified and need further study.The strength of recycled concrete is unstable,and its performance still needs further study.The combination of fixed sand and stone volume method and free water cement ratio method is used to determine the mix ratio of self-compacting recycled concrete.24 sets of slump expansion tests and 24 sets of cube axial compression tests were carried out to study the effect of recycled aggregate replacement rate on the flow performance and axial compressive strength of self-compacting recycled concrete,and the performance conversion formula of self-compacting recycled concrete was given.The results show that with the increase of the regenerated coarse aggregate substitution rate,the fluidity and filling property of the self-compacting regenerated concrete mix decreased.The failure of self-compacting recycled concrete is mainly due to the failure of strength between old mortar and new mixture.As the substitution rate increases from 0 to 100%,the axial compressive strength decreases by 15.2%.

Three-Dimensional Multi-Phase Microscopic Simulation of Service Life of Recycled Large Aggregate Self-Compacting Concrete

Recycled large aggregate self-compacting concrete (RLA-SCC) within multiple weak areas. These weak areas have poor resistance to chloride ion erosion, which affects the service life of RLA-SCC in the marine environment. A three-dimensional multi-phase mesoscopic numerical model of RLA-SCC was established to simulate the chloride ions transportation in concrete. Experiments of RLA-SCC immersing in chloride solution were carried out to verify the simulation results. The effects of recycled large aggregate (RLA) content and RLA particle size on the service life of concrete were explored. The results indicate that the mesoscopic numerical simulation results are in good agreement with the experimental results. At the same depth, the closer to the surface of the RLA, the greater the chloride ion concentration. The service life of RLA-SCC in marine environment decreases with the increase of RLA content. Compared with the service life of 20% content, the service life of 25% and 30% content decreased by 20% and 42% respectively. Increasing the particle size of RLA can effectively improve the service life of RLA-SCC in chloride environment. Compared with the service life of 50 mm particle size, the service life of 70 mm and 90 mm increased by 61% and 163%, respectively. .

Shaking table experimental study of recycled concrete frame-shear wall structures

In this study, four 1/5 scaled shaking table tests were conducted to investigate the seismic performance of recycled concrete frame-shear wall structures with different recycled aggregates replacement rates and concealed bracing detail. The four tested structures included one normal concrete model, one recycled coarse aggregate concrete model, and two recycled coarse and fi ne aggregate concrete models with or without concealed bracings inside the shear walls. The dynamic characteristics, dynamic response and failure mode of each model were compared and analyzed. Finite element models were also developed and nonlinear time-history response analysis was conducted. The test and analysis results show that the seismic performance of the recycled coarse aggregate concrete frame-shear wall structure is slightly worse than the normal concrete structure. The seismic resistance capacity of the recycled concrete frame-shear wall structure can be greatly improved by setting up concealed bracings inside the walls. With appropriate design, the recycled coarse aggregate concrete frame-shear wall structure and recycled concrete structure with concealed bracings inside the walls can be applied in buildings.

Effect of waste concrete with different strength on mechanical properties of recycled fine aggregate mortar

The influence of source concrete (SC) with different compression strengths on the workability and mechanical properties of recycled mortar made with river sand substituted by 100% fine recycled concrete aggregates (FRCA) is experimentally investigated. The basic physical performance test shows that with the increase in SC strength, FRCA exhibit lower water absorption and crushing index, meanwhile keeping higher densities. Mechanical property tests, including compressive strength, flexural strength and uniaxial compressive stress-strain tests, show that compressive strength,flexural strength and elasticity modulus of recycled sand mortars increase roughly with the increase in SC strength. The proposed mixture design method demonstrates that all of the components can be kept as the same as those in natural mortar mixture design and FRCA must be pre-wetted before making mortar mixture. Meanwhile, the reuse of higher strength SC can ensure that recycled mortar mixtures are able to achieve similar mechanical performance when compared to natural mortar designs.

Compressive Strength, Pore Size Distribution and Chloride-ion Penetration of Recycled Aggregate Concrete Incorporating Class-F Fly Ash

The effects of fly ash on the compressive strength, pore size distribution and chloride-ion penetration of recycled aggregate concrete were investigated. Two series of concrete mb：tures were prepared. The concrete mixtures in series I had a water-to-binder ratio and a cement content of 0.55 and 410 kg/ m^3 , respectively. The concrete rnixtures in series II had a water-to-binder ratio and a cement content of 0.45 and 400 kg/ ml respectively. Recycled aggregate was ased as 20% , 50% , and 100% replacements of natural coarse aggregate in the concrete mixtures in both series. In cutdition, fly ash was used as 0% , 25% and 35% by weight replacements of cement. The results show that the compressive strengths of the concrete decreased as the recycled aggregate and the fly ash contents increased. The total porosity and average porosity diameter of the concrete increased us the recycled aggregate content increased. Furtherrruore , an increase in the recycled aggregate content decreased the resistance to chloride ion penetration. Nevertheless, the replacement of cement by 25% fly ush improved the resistance to chloride ion penetration and pore diameters and reduced the total porosity of the recycled aggregate concrete.

Freeze-thaw Durability of Recycled Aggregate Concrete:An Overview

The characteristics of surface appearances,mass loss,relative dynamic modulus of elasticity and strength loss of different recycled aggregate concretes(RAC) exposed to freeze-thaw cycles were analyzed.It was found that the freeze-thaw resistance of RAC could be determined by the recycled aggregate compositions and admixtures.Both the saturation degree and the air void structure were the key factors influencing the freeze-thaw damage on concrete.Some major proposed freeze-thaw deterioration mechanisms were utilized to interpret the freeze-thaw damage on recycled aggregate concrete.Meanwhile,some potential measures to enhance the freeze-thaw resistance of concrete were summarized and discussed.

Damage assessment for seismic response of recycled concrete filled steel tube columns

A model for evaluating structural damage of recycled aggregate concrete filled steel tube （RCFST） columns under seismic effects is proposed in this paper. The proposed model takes the lateral deformation and the effect of repeated cyclic loading into account. Available test results were collected and utilized to calibrate the parameters of the proposed model. A seismic test for six RCFST columns was also performed to validate the proposed damage assessment model. The main test parameters were the recycled coarse aggregate （RCA） replacement percentage and the bond-slip property. The test results indicated that the seismic performance of the RCFST member depends on the RCA contents and their damage index increases as the RCA replacement percentage increases. It is also indicated that the damage degree of RCFST changes with the variation of the RCA replacement percentage. Finally, comparisons between the RCA contents, lateral deformation ratio and damage degree were implemented. It is suggested that an improvement procedure should be implemented in order to compensate for the performance difference between the RCFST and normal concrete filled steel tubes （CFST）.

Effect of flexural loading on degradation progress of recycled aggregate concrete subjected to sulfate attack and wetting-drying cycles

The degradation progress of recycled aggregate concrete(RAC) subjected to sulfate attack under wetting-drying cycles and flexural loading is studied. Three different stress ratios(0, 0.3 and 0.5) were applied in this test. The variations of relative dynamic elastic modulus Erd and water-soluble SO2-4 contents in RAC were used to evaluate degradation progress. The changes in mineral products and microstructures of interior concrete were investigated by means of X-ray diffraction(XRD), the environmental scanning electron microscope(ESEM) and X-ray computed tomography(X-CT). The results indicate that flexural loading accelerates the degradation of RAC under sulfate attack and wetting-drying cycles by expediting the transmission of SO2-4 into interior concrete. Furthermore, the accelerated effect of flexural loading is more obvious with the increase of stress ratio, that is because higher stress ratios can accelerate the extension of microcracks and generate more channels for the transmission of SO2-4. Also, more expansive products(gypsum and ettringite) are generated by the reaction of Ca(OH)2 with SO2-4, which can further accelerate the degradation of RAC.

Experimental Research on the Physical and Mechanical Properties of Concrete with Recycled Plastic Aggregates

In order to study the effect of recycled plastic particles on the physical and mechanical properties of concrete,recycled plastic concrete with 0,3%,5%and 7%content(by weight)was designed.The compressive strength,splitting tensile strength and the change of mass caused by water absorption during curing were measured.The results show that the strength of concrete is increased by adding recycled plastic into concrete.Among them,the compressive strength and the splitting tensile strength of concrete is the best when the plastic content is 5%.With the increase of plastic content,the development speed of early strength slows down.Silane coupling agent plays a positive role in the strength of recycled plastic concrete.The water absorption saturation of concrete has been basically completed in the early stage.The addition of silane coupling agent makes the porosity of concrete reduce and the water absorption of concrete become poor.By summing up the physical and mechanical properties of recycled plastic concrete,it could be found that the addition of recycled plastic was effective for the modification of concrete materials.Under the control of the amount of recycled plastic,the strength of concrete with recycled plastic aggregates can meet the engineering requirements.

Improving performance of recycled aggregate concrete with superfine pozzolanic powders

Phosphorous slag （PHS）, ground granulated blast-furnace slag （GGBS） and fly ash （FA） were used as replacements of Portland cement to modify the microstruc^xe of recycled aggregate concrete （RAC）. A new manufacturing method named ＂W3T4＂ was proposed to improve the performances of interracial transition zone （ITZ） between recycled aggregate and mortar. The mechanical properties and the durability of RAC were tested, which show that this new manufacturing method improves the properties of RAC, and the GGBS with finest size makes a great contribution to the performance of RAC due to its better filling effect and much earlier pozzolanic reaction. Combined with GGBS, the effects of PHS on the retardation of setting time can be alleviated and the synergistic effect helps to make a more compact RAC. For the RAC with 25% of the recycled aggregate （RA） replacement and 10% PHS ＋ 10% GGBS additives, the compressive strength increases by 25.4%, but the permeability decreases by 64.3% with respect to the reference concrete made with nature aggregates. The micro-mechanisms of these improvements were investigated by the scanning electron microscope （SEM）. The SEM images show that the new manufacturing method, adding superfine pozzolanic powders and super-plasticizer benefits, makes a much denser ITZ in RAC.

Experimental and Numerical Analysis of High-Strength Concrete Beams Including Steel Fibers and Large-Particle Recycled Coarse Aggregates

In order to study the performances of high-strength concrete beams including steel fibers and large-particle recycled aggregates,four different beams have been designed,tested experimentally and simulated numerically.As varying parameters,the replacement rates of recycled coarse aggregates and CFRP(carbon fiber reinforced polymer)sheets have been considered.The failure mode of these beams,related load deflection curves,stirrup strain and shear capacity have been determined through monotonic loading tests.The simulations have been conducted using the ABAQUS finite element software.The results show that the shear failure mode of recycled concrete beams is similar to that of ordinary concrete beams.The shear carrying capacity of high-strength concrete beams including steel fibers and large-particle recycled coarse aggregates grows with an increase in the replacement rate of recycled coarse aggregates.Reinforcement with CFRP sheets can significantly improve the beam’s shear carrying capacity and overall resistance to deformation.

Bond Behavior between BFRP Bars and Hybrid Fiber Recycled Aggregate Concrete after High Temperature

The aim of this study is to improve the bond performance of basalt fiber reinforced polymer(BFRP)bars and recycled aggregate concrete(RAC)after being exposed to high temperatures.The bond behavior(failure modes,bond strength,bond stress-slip curves)between BFRP bars and hybrid fiber recycled aggregate concrete(HFRAC)after being exposed to temperatures ranging from 20℃up to 500℃was studied by using pull-out tests.The effect of high temperatures on mechanical properties of concrete(compressive strength,splitting tensile strength)and tensile strength of BFRP bars was also investigated.The bond strength decreased as the temperature increased and the drop of bond strength between RAC and BFRP bar was larger than that between HFRAC and BFRP bar.As the temperature rises,the key factor affecting the bond strength was gradually transformed from concrete strength to BFRP bar strength.The relationship between bond stress and slip in the dimensionless bond stress-slip ascending section was established,which was in good agreement with the experimental results.

Progress in developing self-consolidating concrete(SCC)constituting recycled concrete aggregates:A review

Recycled concrete aggregate(RCA)derived from demolition waste has been widely explored for use in civil engineering applications.One of the promising strategies globally is to incorporate RCA into concrete products.However,the use of RCA in high-performance concrete,such as self-consolidating concrete(SCC),has only been studied in the past decade.This paper summarizes recent publications on the use of coarse and/or fine RCA in SCC.As expected,the high-water absorption and porous structure of RCA have posed challenges in producing a high-fluidity mixture.According to an analysis of published data,a lower strength reduction(within 23%regardless of coarse RCA content)is observed in SCC compared with vibrated concrete,possibly due to the higher paste content in the SCC matrix,which enhances the weak surface layer of RCA and interfacial transition zone.Similarly,SCC tends to become less durable with RCA substitution although the deterioration can be minimized by using treated RCA through removing or strengthening the adhered mortar.To date,the information reported on the role of RCA in the long-term performance of SCC is still limited;thus,a wide range of research is needed to demonstrate the feasibility of RCA–SCC in field applications.

The Complete Stress-strain Curve of Recycled Aggregate Concrete under Uniaxial Compression Loading

The mechanical performance of recycled aggregate concrete （RAC） is investigated. An experiment on the complete stress-strain curve under uniaxial compression loading of RAC is carried out. The experimental results indicate that the peak stress, peak strain, secant modulus of the peak point and original point increase with the strength grade of RAC enhanced. On the contrary, the residual stress of RAC decreases with the strength grade enhancing, and the failure of RAC is often broken at the interface between the recycled aggregate and the mortar matrix. Finally, the constitutive model of stress-strain model of RAC has been constituted, and the results from the constitutive model of stress-strain meet the experiment results very well.