After taking into account the conditions of the domestic iron resources and the non-coking coal resources, the process of coal gasification-shaft furnace is an effective way to develop direct reduction iron in China. ...After taking into account the conditions of the domestic iron resources and the non-coking coal resources, the process of coal gasification-shaft furnace is an effective way to develop direct reduction iron in China. The following tasks are very critical to choose suitable process of shaft furnace and gasification, including the production of oxidized pellets with excellent comprehensive properties as well as the study of the reaction behavior and mechanism of swelling. The results showed that the oxidized pellets of using domestic magnetic iron concentrate as raw materials have favorable comprehensive properties, including higher mechanical strength both before and after reduction, faster reduction rate and lower reduction swelling index (RSI). All of these properties can meet the shaft furnace yielding requirement. When the temperature was below 1 223 K, the pellets′ RSI was lower than 20%. With increasing of the content of H2 in atmosphere, the pellets reaction rate accelerated, crushing strength enhanced and RSI decreased. The RSI dropped to 10.26% at 1 323 K in 100% H2 atmosphere, and it is up to 39.88% in 100% CO atmosphere. The iron grains mainly presented in platelike when pellets were reduced by H2, however, in CO atmosphere the iron grains were precipitated in flocculent. The whisker shape of iron grains and heating effects of reduction reaction are the major factors leading to the poor pellets strength and increase of RSI. Appropriately controlling the temperature and increasing the ratio of H2 to CO in atmosphere are good for dropping the RSI.展开更多
The influences of the time, temperature and atmosphere on the reduction swelling of oxidized pellets were investigated by single factor experiments. The mechanisms of reduction swelling of oxidized pellets were analyz...The influences of the time, temperature and atmosphere on the reduction swelling of oxidized pellets were investigated by single factor experiments. The mechanisms of reduction swelling of oxidized pellets were analyzed and investigated by SEM （scanning electron microscopy） and XRD （X-ray diffractometer） analysis. The results show that the change rules of reduction swelling index of oxidized pellets in different reduction atmospheres are very similar. With the increase of reduction time, the reduction swelling index moves up firstly and then down. When the reduction temperature is above 900 ℃, α-quartz turns into α-tridymite, and the transition generates additional volume expansion effect. The reduction swelling index changes faster in H2 atmosphere than in CO atmosphere. Increasing Ha content in the reduction atmosphere is useful to decrease the reduction swelling index, but it is also easy to cause oxidized pellets cracking.展开更多
基金Item Sponsored by National Natural Science Foundation of China (51090384)Fundamental Research Funds for Central Universities of China (N090602005,N110202001)
文摘After taking into account the conditions of the domestic iron resources and the non-coking coal resources, the process of coal gasification-shaft furnace is an effective way to develop direct reduction iron in China. The following tasks are very critical to choose suitable process of shaft furnace and gasification, including the production of oxidized pellets with excellent comprehensive properties as well as the study of the reaction behavior and mechanism of swelling. The results showed that the oxidized pellets of using domestic magnetic iron concentrate as raw materials have favorable comprehensive properties, including higher mechanical strength both before and after reduction, faster reduction rate and lower reduction swelling index (RSI). All of these properties can meet the shaft furnace yielding requirement. When the temperature was below 1 223 K, the pellets′ RSI was lower than 20%. With increasing of the content of H2 in atmosphere, the pellets reaction rate accelerated, crushing strength enhanced and RSI decreased. The RSI dropped to 10.26% at 1 323 K in 100% H2 atmosphere, and it is up to 39.88% in 100% CO atmosphere. The iron grains mainly presented in platelike when pellets were reduced by H2, however, in CO atmosphere the iron grains were precipitated in flocculent. The whisker shape of iron grains and heating effects of reduction reaction are the major factors leading to the poor pellets strength and increase of RSI. Appropriately controlling the temperature and increasing the ratio of H2 to CO in atmosphere are good for dropping the RSI.
基金Sponsored by National Natural Science Foundation of China(51104014)National Natural Science Foundation of China and Baosteel(51134008)National Basic Research Program(973Program)of China(2012CB720401)
文摘The influences of the time, temperature and atmosphere on the reduction swelling of oxidized pellets were investigated by single factor experiments. The mechanisms of reduction swelling of oxidized pellets were analyzed and investigated by SEM （scanning electron microscopy） and XRD （X-ray diffractometer） analysis. The results show that the change rules of reduction swelling index of oxidized pellets in different reduction atmospheres are very similar. With the increase of reduction time, the reduction swelling index moves up firstly and then down. When the reduction temperature is above 900 ℃, α-quartz turns into α-tridymite, and the transition generates additional volume expansion effect. The reduction swelling index changes faster in H2 atmosphere than in CO atmosphere. Increasing Ha content in the reduction atmosphere is useful to decrease the reduction swelling index, but it is also easy to cause oxidized pellets cracking.
