Development of a new instrument for measurement of high temperature mechanical properties of resin-bonded sand

The mechanical properties of resin-bonded sand mixtures at high temperatures significantly affect the quality of casting. However, the existing instruments for high-temperature performances testing mainly focus on inorganic binder-bonded sands no matter the test items or the atmospheric protection, while the instrumentss specially designed for resin-bonded sand are not yet available. A new instrument for testing the hightemperature performance of resin sand was designed including the confirmation of the testing parameters, loading, measurement and control systems, and the design of the frame shape and heating furnace. This instrument can test the compressive strength, heat tolerance time and restraining load of phenol-formaldehyde resin coated sand, self-hardened furan resin sand, and trimethylamine(TEA)-based resin bonded sand at high temperatures. The developed instrument has a high accuracy offering smaller than 0.3% deviation at a full scale in the measurement of the high temperature compressive strength and the restraining load over the range of 0-6.8 MPa and 0-2,000 N, respectively. The high temperature heat tolerance time range is 0-300 s and its measurement accuracy is ±1 s.

Gas evolution characteristics of three kinds of no-bake resin-bonded sands for foundry in production

No-bake resin-bonded sand is commonly used in casting production.However,its air pollution is relatively serious,especially in the molding and pouring process.For this reason,it is necessary to study the gas evolution characteristics of no-bake resin-bonded sand from room temperature to high temperatures,and not only the amount of gaseous products,but also the composition of the gaseous products.No-bake furan resin-bonded sand(#1),phenolic urethane no-bake resin-bonded sand(#2),and alkaline phenolic no-bake resin-bonded sand(#3)are the three most common no-bake resin-bonded sands in casting.The gas evolution volume and rate of these three no-bake resin-bonded sands were studied.Thermogravimetry-mass spectrometer(TG-MS),headspace-gas chromatography/mass spectrometer(HS-GC/MS),and pyrolysis-gas chromatography/mass spectrometer(PY-GC/MS)were used to measure the composition of the gaseous products emitted from binders at room temperature and high temperatures.The differences between formaldehyde,heterocyclic aromatic compounds(HAC),monocyclic aromatic hydrocarbons(MAH),and polycyclic aromatic hydrocarbons(PAHs)gaseous products from the three types of no-bake resin-bonded sands during the molding and casting process were compared.From the perspective of environmental protection,alkaline phenolic no-bake resin-bonded sand and no-bake furan resin-bonded sand are better than phenolic urethane no-bake resin-bonded sand.

Effect of Accessory Retention Forms on the Bond Strength of Resin-bonded Fixed Partial Dentures:a 3D Finite Element Study

Interface debonding between prostheses and abutments was the most frequent failure mode of resin-bonded fixed partials dentures(RBFPDs) in clinic. The purpose of this study was to investigate the effect of accessory retention forms on the bond strength of RBFPDs. Three types of 3D finite element models were constructed.The model of posterior metal plate RBFPD with spoon-shaped occlusal rest seats served as the control. The remaining two types of models based on the control added the retention form design of the pin hole and axial groove respectively. The axial or buccolingual load of 150 N was applied on the prosthesis, first premolar and first molar respectively. The maximum principal stresses of the adhesive layer in different models were calculated. Under the load of the same magnitude, the stress due to the buccolingual load was significantly higher than that due to the axial load in the adhesive layer. The proximal shoulder, occlusal rest seats wall and the proximal margin adjacent to the shoulder were the high risk region where the adhesive layer damaged easily. Compared with the control model, the pin and groove models could slightly decrease the stress in the adhesive layer after the axial loading, while the stress in the adhesive layer drastically decreased after horizontal loading and reduced by 22% and 31% respectively. These results indicate that the horizontal occlusal force has a more serious harm to the debonding of RBFPDs. In addition, the accessory retention forms(e.g. pin and axial groove retention forms) can decrease the stress level in the adhesive layer, which are conducive to increase the load-bearing capacity of RBFPDs.

Resin-bonded NdFeB micromagnets for integration into electromagnetic vibration energy harvesters

A micromachining technique is presented for the fabrication of resin-bonded permanent magnets in the microscale.Magnetic paste is prepared from NdFeB powder and an epoxy resin,filled into lithographically defined photoresist molds or metal molds,and formed into resin-bonded magnets after curing at room temperature.A coercivity of 772.4 kA/m,a remanence of 0.27 T,and a maximum energy product of 22.6 kJ/m3 have been achieved in an NdFeB disk micromagnet with dimensions of Ф200 μm×70 μm.Based on the developed micro-patterning of resin-bonded magnets,a fully integrated electromagnetic vibration energy harvester has been designed and fabricated.The dimensions of the energy harvester are only 4.5 mm×4.5 mm×1.0 mm,and those of the micromagnet are 1.5 mm×1.5 mm×0.2 mm.This microfabrication technique can be used for producing permanent magnets tens or hundreds of micrometers in size for use in various magnetic devices.