The vacuum die-casting process,started 25 years ago in Japan,has been widely applied.This technology contributes very much to improvement of castings quality.The main factor causing the defects of die castings is the ...The vacuum die-casting process,started 25 years ago in Japan,has been widely applied.This technology contributes very much to improvement of castings quality.The main factor causing the defects of die castings is the trapped air in the mold cavity,while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting.At the same time,due to the shot speed and the casting pressure reduced in half,the service life of the die is prolonged and the productivity is enhanced,as well.Vacuum die-casting process is of great signif icance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.展开更多
The present status and perspectives of Chinese die-casting market were commented. In 2003, the total output of die castings in the whole country was 708000 tons, in which the outputs of Al-alloy, Zn-alloy, Mg-alloy, C...The present status and perspectives of Chinese die-casting market were commented. In 2003, the total output of die castings in the whole country was 708000 tons, in which the outputs of Al-alloy, Zn-alloy, Mg-alloy, Cu-alloy die castings were 474600 tons, 222000 tons, 5800 tons, 5600 tons, respectively, each accounted for 67%, 31.35%, 0.85%, 0.8% of the total. The annual sale volume of die-casting machines was approximately 1800. And the gross output value of dies approached RMB 38 billion, in which die-casting dies accounted for about 10%. In the die-casting industry of the entire country, the foreign capital enterprises, public-run enterprises, township and village enterprises, private enterprises accounted for over 80% of the total die-casting enterprises. Super huge die-casting groups are forming.展开更多
This study is subject to the finite element and abd uc tive network method application in the multi-cavity die. In order to select the optimal cooling system parameters to minimize the warp of a die-casting die, t he ...This study is subject to the finite element and abd uc tive network method application in the multi-cavity die. In order to select the optimal cooling system parameters to minimize the warp of a die-casting die, t he Taguchi’s method and the abductive network are used. These methods are appli ed to create an efficient model with functional nodes for the considered problem . Once the cooling system parameters are developed, this network can be used to predict the warp for the die-casting die accurately. A simulated annealing (SA) optimization algorithm with a performance index is then applied to the neur al network for searching the optimal cooling system parameters, and obtain rathe r satisfactory result as compared with the corresponding finite element veri fication.展开更多
为满足高通量卫星对反射面高精度型面和低成本要求,从碳纤维蜂窝夹层结构反射面在固化成型过程中的固化收缩变形角度出发,根据模具型面补偿原理,提出了反射面模具型面补偿设计方法,并基于六面体单元有限元模型和三维正交各项异性材料属...为满足高通量卫星对反射面高精度型面和低成本要求,从碳纤维蜂窝夹层结构反射面在固化成型过程中的固化收缩变形角度出发,根据模具型面补偿原理,提出了反射面模具型面补偿设计方法,并基于六面体单元有限元模型和三维正交各项异性材料属性及三点边界约束方法进行了试验验证。试验结果表明,通过型面补偿后的铸铁模具加工得到的两米口径反射面型面精度达到0.096 mm均方根(root mean square,RMS),为模具型面补偿和高精度反射面提供了参考。展开更多
Additive manufacturing is expected to transform and upgrade the traditional foundry industry to realize the integrated manufacturing and rapid and low-cost development of high-performance components with complex shape...Additive manufacturing is expected to transform and upgrade the traditional foundry industry to realize the integrated manufacturing and rapid and low-cost development of high-performance components with complex shapes.The additive manufacturing technology commonly applied in casting mold preparation(fusible molds,sand molds/cores and ceramic cores)mainly includes selective laser sintering(SLS)and binder injection three-dimensional printing(3DP).In this work,the research status of SLS/3DP-casting processes on material preparation,equipment development,process optimization,simulation and application cases in aerospace,automotive and other fields were elaborated.Finally,the developing trends of the additive manufacturing technology in the future of foundry field are introduced,including multi-material sand molds(metal core included),ceramic core-shell integration and die-casting dies with conformal cooling runners.展开更多
文摘The vacuum die-casting process,started 25 years ago in Japan,has been widely applied.This technology contributes very much to improvement of castings quality.The main factor causing the defects of die castings is the trapped air in the mold cavity,while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting.At the same time,due to the shot speed and the casting pressure reduced in half,the service life of the die is prolonged and the productivity is enhanced,as well.Vacuum die-casting process is of great signif icance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.
文摘The present status and perspectives of Chinese die-casting market were commented. In 2003, the total output of die castings in the whole country was 708000 tons, in which the outputs of Al-alloy, Zn-alloy, Mg-alloy, Cu-alloy die castings were 474600 tons, 222000 tons, 5800 tons, 5600 tons, respectively, each accounted for 67%, 31.35%, 0.85%, 0.8% of the total. The annual sale volume of die-casting machines was approximately 1800. And the gross output value of dies approached RMB 38 billion, in which die-casting dies accounted for about 10%. In the die-casting industry of the entire country, the foreign capital enterprises, public-run enterprises, township and village enterprises, private enterprises accounted for over 80% of the total die-casting enterprises. Super huge die-casting groups are forming.
文摘This study is subject to the finite element and abd uc tive network method application in the multi-cavity die. In order to select the optimal cooling system parameters to minimize the warp of a die-casting die, t he Taguchi’s method and the abductive network are used. These methods are appli ed to create an efficient model with functional nodes for the considered problem . Once the cooling system parameters are developed, this network can be used to predict the warp for the die-casting die accurately. A simulated annealing (SA) optimization algorithm with a performance index is then applied to the neur al network for searching the optimal cooling system parameters, and obtain rathe r satisfactory result as compared with the corresponding finite element veri fication.
文摘为满足高通量卫星对反射面高精度型面和低成本要求,从碳纤维蜂窝夹层结构反射面在固化成型过程中的固化收缩变形角度出发,根据模具型面补偿原理,提出了反射面模具型面补偿设计方法,并基于六面体单元有限元模型和三维正交各项异性材料属性及三点边界约束方法进行了试验验证。试验结果表明,通过型面补偿后的铸铁模具加工得到的两米口径反射面型面精度达到0.096 mm均方根(root mean square,RMS),为模具型面补偿和高精度反射面提供了参考。
基金the Principle and Method of Integrated Laser 3D Printing of Metal Core-Variable Area Performance Complex Sand Mold(Grant No.U1808216)the Aero Engine and Gas Turbine Major Special Fundamental Research Fund Project(2017-Ⅶ-0008-0102)。
文摘Additive manufacturing is expected to transform and upgrade the traditional foundry industry to realize the integrated manufacturing and rapid and low-cost development of high-performance components with complex shapes.The additive manufacturing technology commonly applied in casting mold preparation(fusible molds,sand molds/cores and ceramic cores)mainly includes selective laser sintering(SLS)and binder injection three-dimensional printing(3DP).In this work,the research status of SLS/3DP-casting processes on material preparation,equipment development,process optimization,simulation and application cases in aerospace,automotive and other fields were elaborated.Finally,the developing trends of the additive manufacturing technology in the future of foundry field are introduced,including multi-material sand molds(metal core included),ceramic core-shell integration and die-casting dies with conformal cooling runners.
