Cylindrical rings with thin wall and high web ribs(CRTWHWR)are widely used as the key load bearing structures such as rocket body and space station cabin in aerospace field.However,it is still difficult to efficiently...Cylindrical rings with thin wall and high web ribs(CRTWHWR)are widely used as the key load bearing structures such as rocket body and space station cabin in aerospace field.However,it is still difficult to efficiently manufacture CRTWHWR with high performance because of their extreme geometry with thin-walled skins,high web ribs and large size.In this paper,a novel radial envelope forming process is put forward to efficiently achieve the plastic forming of CRTWHWR with high performance.Firstly,the principle of radial envelope forming process is clarified.Then,an efficient design method for the tool motion and geometry is proposed based on the reverse envelope principle,i.e.,CRTWHWR is adopted to reversely envelope the tool and thus the tool which does not interfere with CRTWHWR can be efficiently obtained in a single operation.Finally,a reasonable 3D FE model of the radial envelope forming process of CRTWHWR is established and the radial envelope forming mechanism of CRTWHWR is comprehensively revealed.Through the FE simulation and experiments with material of plastic mud,a typical CRTWHWR with diameter of 300 mm,axial height of 192 mm,the maximum rib height of 25 mm,the minimum rib thickness of 3 mm and skin thickness of 5 mm is radial envelope formed,i.e.,the ratio of the maximum rib height to the minimum rib thickness reaches 8.33,the ratio of the maximum rib height to skin thickness reaches 5 and the ratio of diameter to the minimum rib thickness reaches 100.The above results verify that the proposed radial envelope forming process has great potentials in efficiently manufacturing CRTWHWR with extreme geometry.展开更多
为了能获得更好的铝合金筋板类锻件锻造成形工艺参数,提出了基于响应面法(Response Surface Methodology,RSM)和有限元模拟技术(finite element simulation,FEM)的锻造成形工艺参数多目标优化策略.以铝合金筋板类锻件晶粒均匀性和锻造...为了能获得更好的铝合金筋板类锻件锻造成形工艺参数,提出了基于响应面法(Response Surface Methodology,RSM)和有限元模拟技术(finite element simulation,FEM)的锻造成形工艺参数多目标优化策略.以铝合金筋板类锻件晶粒均匀性和锻造变形力作为评价指标,建立了有限元数值模拟与响应面法相结合的二阶分析模型,求得的回归模型拟合度达89.59%.并运用MATLAB软件求出可行设计空间中目标函数最佳工艺参数组合为始锻温度465℃、锻造速度8.7 mm/s、摩擦系数0.2.锻件的晶粒均匀性有了很大的改善,同时有效的降低了锻件变形力,并通过DEFORM-2D模拟和热加工图对其进行了验证,表明了所提出方法的有效性.展开更多
基金the National Natural Science Foundation of China(No.U2037204)the 111 Project(B17034)+1 种基金Innovative Research Team Development Program of Ministry of Education of China(No.IRT17R83)the National Natural Science Foundation of China(No.52005375)for the support given to this research。
文摘Cylindrical rings with thin wall and high web ribs(CRTWHWR)are widely used as the key load bearing structures such as rocket body and space station cabin in aerospace field.However,it is still difficult to efficiently manufacture CRTWHWR with high performance because of their extreme geometry with thin-walled skins,high web ribs and large size.In this paper,a novel radial envelope forming process is put forward to efficiently achieve the plastic forming of CRTWHWR with high performance.Firstly,the principle of radial envelope forming process is clarified.Then,an efficient design method for the tool motion and geometry is proposed based on the reverse envelope principle,i.e.,CRTWHWR is adopted to reversely envelope the tool and thus the tool which does not interfere with CRTWHWR can be efficiently obtained in a single operation.Finally,a reasonable 3D FE model of the radial envelope forming process of CRTWHWR is established and the radial envelope forming mechanism of CRTWHWR is comprehensively revealed.Through the FE simulation and experiments with material of plastic mud,a typical CRTWHWR with diameter of 300 mm,axial height of 192 mm,the maximum rib height of 25 mm,the minimum rib thickness of 3 mm and skin thickness of 5 mm is radial envelope formed,i.e.,the ratio of the maximum rib height to the minimum rib thickness reaches 8.33,the ratio of the maximum rib height to skin thickness reaches 5 and the ratio of diameter to the minimum rib thickness reaches 100.The above results verify that the proposed radial envelope forming process has great potentials in efficiently manufacturing CRTWHWR with extreme geometry.
