Compared with the traditional rigid plastic/rigid viscoplastic(RP/RVP) FEM(based on iteration solution),RP/RVP FEM based on linear programming (LP) has some remarkable advantages,such as it's free of convergence...Compared with the traditional rigid plastic/rigid viscoplastic(RP/RVP) FEM(based on iteration solution),RP/RVP FEM based on linear programming (LP) has some remarkable advantages,such as it's free of convergence problem and its convenience in contact,rigid zone,and friction force treatment.The numerical model of RP/RVP FEM based on LP for axisymmetrical metal forming simulation is studied,and some related key factors and its treatment methods in formulation of constraint condition are proposed.Some solution examples are provided to validate its accuracy and efficiency.展开更多
A new rigid-plastic/rigid-viscoplastic (RP/RVP) FEM based on linearprogramming (LP) for plane-strain metal forming simulation is proposed. Compared with thetraditional RP/RVP FEM based on iteration solution, it has so...A new rigid-plastic/rigid-viscoplastic (RP/RVP) FEM based on linearprogramming (LP) for plane-strain metal forming simulation is proposed. Compared with thetraditional RP/RVP FEM based on iteration solution, it has some remarkable advantages, such a it'sfree of convergence problem and its convenience in contact, incompressibility constraint and rigidzone treatment. Two solution examples are provided to validate its accuracy and efficiency.展开更多
Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2...Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2.15Li 0.12Zr alloy at high temperature was conducted by using the rigid visco plastic finite element method. The relations between the total load and the displacement during the forging, and the distributions of stress, strain, temperature and strain rate, which can provide useful information for the process design, are obtained.展开更多
3-D rigid visco-plastic finite element method (FEM) is used in the analysisof metal forming processes, including strip and plate rolling, shape rolling, slab edging, specialstrip rolling. The shifted incomplete Choles...3-D rigid visco-plastic finite element method (FEM) is used in the analysisof metal forming processes, including strip and plate rolling, shape rolling, slab edging, specialstrip rolling. The shifted incomplete Cholesky decomposition of the stiffness matrix with thesolution of the equations for velocity increment by the conjugate gradient method is combined. Thistechnique, termed the shifted ICCG method, is then employed to solve the slab edging problem. Theperformance of this algorithm in terms of the number of iterations, friction variation, shiftedparameter psi and the results of simulation for processing parameters are analysed. Numerical testsand application of this technique verify the efficiency and stability of the shifted ICCG method inthe analysis of slab edging.展开更多
Applications of certain multi-parameter acceleration techniques used with themodified New-ton-Raphson (mN-R) methods to solve the nonlinear equations arising from rigid-plasticfinite element analysis are investigated....Applications of certain multi-parameter acceleration techniques used with themodified New-ton-Raphson (mN-R) methods to solve the nonlinear equations arising from rigid-plasticfinite element analysis are investigated. New modified multi-parameter techniques, developed fromCrisfield's multi-parameter methods, are utilized to solve these nonlinear equations. The numericalperformance of these techniques is compared with the standard Newton-Raphson method (sN-R),Crisfield's single parameter method (C1), Crisfield's two parameter method (C2) and Crisfield'sthree parameter method (C3). The new techniques do not involve additional residual force calculationand require little extra computational effort. In addition, they are more robust and efficient thanother existing acceleration techniques.展开更多
Backward spinning is analyzed by 3D rigid-plastic FEM.A 3D mechanical model for backward spinning is presented. The distributions are obtained of strain一rate and stress in the con- tact area of the roller a...Backward spinning is analyzed by 3D rigid-plastic FEM.A 3D mechanical model for backward spinning is presented. The distributions are obtained of strain一rate and stress in the con- tact area of the roller and its adjacent area.The results can well intemret the principle of defonnation of backward spinning. The relationship between the roller angle and three components ofspinning force is found out, and the optimum roller angle, when the general spinning foree gets to the minimum value, is calculated. The distributions of defonnation area obtained by FEM agree with the experimental result well.展开更多
Two-dimensional rigid-plastic finite element method (FEM) was used for simulation of the effect of process parameterson the static recrystallization of 60SiMnA spring steel using MARC/AutoForge 3.1 software. A thermo-...Two-dimensional rigid-plastic finite element method (FEM) was used for simulation of the effect of process parameterson the static recrystallization of 60SiMnA spring steel using MARC/AutoForge 3.1 software. A thermo-mechanicalcoupled analysis was conducted considering the heat transfer between the workpiece, the roll and the environment,and the heat generation due to plastic work. The static recrystallization laws under different processing conditionsand the predicted distribution of the static recrystallization volume fraction on the deformation cross section arepresented.展开更多
文摘Compared with the traditional rigid plastic/rigid viscoplastic(RP/RVP) FEM(based on iteration solution),RP/RVP FEM based on linear programming (LP) has some remarkable advantages,such as it's free of convergence problem and its convenience in contact,rigid zone,and friction force treatment.The numerical model of RP/RVP FEM based on LP for axisymmetrical metal forming simulation is studied,and some related key factors and its treatment methods in formulation of constraint condition are proposed.Some solution examples are provided to validate its accuracy and efficiency.
文摘A new rigid-plastic/rigid-viscoplastic (RP/RVP) FEM based on linearprogramming (LP) for plane-strain metal forming simulation is proposed. Compared with thetraditional RP/RVP FEM based on iteration solution, it has some remarkable advantages, such a it'sfree of convergence problem and its convenience in contact, incompressibility constraint and rigidzone treatment. Two solution examples are provided to validate its accuracy and efficiency.
文摘Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2.15Li 0.12Zr alloy at high temperature was conducted by using the rigid visco plastic finite element method. The relations between the total load and the displacement during the forging, and the distributions of stress, strain, temperature and strain rate, which can provide useful information for the process design, are obtained.
基金supported by Huo Yingdong Young Teachers Foundation,Ministry of State Education of ChinaNational Natural Science Foundation of China(No.59904003).
文摘3-D rigid visco-plastic finite element method (FEM) is used in the analysisof metal forming processes, including strip and plate rolling, shape rolling, slab edging, specialstrip rolling. The shifted incomplete Cholesky decomposition of the stiffness matrix with thesolution of the equations for velocity increment by the conjugate gradient method is combined. Thistechnique, termed the shifted ICCG method, is then employed to solve the slab edging problem. Theperformance of this algorithm in terms of the number of iterations, friction variation, shiftedparameter psi and the results of simulation for processing parameters are analysed. Numerical testsand application of this technique verify the efficiency and stability of the shifted ICCG method inthe analysis of slab edging.
文摘Applications of certain multi-parameter acceleration techniques used with themodified New-ton-Raphson (mN-R) methods to solve the nonlinear equations arising from rigid-plasticfinite element analysis are investigated. New modified multi-parameter techniques, developed fromCrisfield's multi-parameter methods, are utilized to solve these nonlinear equations. The numericalperformance of these techniques is compared with the standard Newton-Raphson method (sN-R),Crisfield's single parameter method (C1), Crisfield's two parameter method (C2) and Crisfield'sthree parameter method (C3). The new techniques do not involve additional residual force calculationand require little extra computational effort. In addition, they are more robust and efficient thanother existing acceleration techniques.
文摘Backward spinning is analyzed by 3D rigid-plastic FEM.A 3D mechanical model for backward spinning is presented. The distributions are obtained of strain一rate and stress in the con- tact area of the roller and its adjacent area.The results can well intemret the principle of defonnation of backward spinning. The relationship between the roller angle and three components ofspinning force is found out, and the optimum roller angle, when the general spinning foree gets to the minimum value, is calculated. The distributions of defonnation area obtained by FEM agree with the experimental result well.
文摘Two-dimensional rigid-plastic finite element method (FEM) was used for simulation of the effect of process parameterson the static recrystallization of 60SiMnA spring steel using MARC/AutoForge 3.1 software. A thermo-mechanicalcoupled analysis was conducted considering the heat transfer between the workpiece, the roll and the environment,and the heat generation due to plastic work. The static recrystallization laws under different processing conditionsand the predicted distribution of the static recrystallization volume fraction on the deformation cross section arepresented.
