Traditional ring spinning system is associated with the several limitations, one of which is yarn hairiness. The awareness has been vibrantly growing among the spinning mills for reducing staple yarn hairiness because...Traditional ring spinning system is associated with the several limitations, one of which is yarn hairiness. The awareness has been vibrantly growing among the spinning mills for reducing staple yarn hairiness because of its detrimental effects on the subsequent processes (i.e., weaving, knitting, dyeing etc.) and the quality of resultant textile products. As a result, modified form of ring frame has attracted a lot of attention among the researchers for making yarn with the lower level of hairiness value. Besides the raw material parameters and some processing variables, spinning triangle (ST) is the most critical region that has decisive influence on the distribution of fiber tensions and their spatial orientations and shapes in staple yarn body. Thus, using appropriate methods to control the spinning triangle geometry actively has been a vital issue in the field of yarn hairiness reduction. In this paper, it is attempted to make an overview on the spinning triangle based modifications of ring frame that have been designed and destined to reduce hairiness. However, agent aided ring spinning system has also been briefly discussed in this paper as well.展开更多
Generally, ring spun yarns are manufactured from roving which is produced by roving frame. In this paper, an experiment has been done producing ring spun cotton yarn directly from finisher drawn sliver eliminatin...Generally, ring spun yarns are manufactured from roving which is produced by roving frame. In this paper, an experiment has been done producing ring spun cotton yarn directly from finisher drawn sliver eliminating the roving frame. Total 3 types of yarn with the various linear density of 8 Ne, 10 Ne & 12 Ne were produced using a roving frame and without using a roving frame. In the next step, physical and mechanical properties of those yarns including unevenness, imperfections, hairiness & tenacity were investigated. The result showed that ring spun cotton yarns produced from sliver exhibited inferior physical and mechanical properties compared with samples from the conventional ring spinning system.展开更多
The problems of the bobbin capacity and the high speed unwinding yarn taking off the ring or not during the winding of the ring spinning machine were dealt with. The mathematical model of the ring winding machine moti...The problems of the bobbin capacity and the high speed unwinding yarn taking off the ring or not during the winding of the ring spinning machine were dealt with. The mathematical model of the ring winding machine motion law was analyzed and optimized.Through the analysis and study of the movement rule of bottom bobbins and the ring spinning frame spool forming, the mathematical model of active bottom bobbins forming movement was established. Also,the mathematical model of bobbins formation was simulated and optimized. The concept of "controlled nail"was put forward. On this basis,the mathematical model of the current tube forming motion was optimized. The experimental results demonstrated that the theory of"controlled nail"met the high-speed spinning winding theory. The theory of "controlled nail "not only did the capacity of the bobbin increase,but also the spinning speed and efficiency are both improved,reducing the high-speed winder winding off. This research could provide a theoretical basis for the development of a new ring spinning frame.展开更多
The technique of sirospun process is applied on a modified semi-worsted balloonless spinningframe to investigate the effect of spindle-speed,yarn-twist and strand-spacing on yarn properties.Yarn breaking strength,brea...The technique of sirospun process is applied on a modified semi-worsted balloonless spinningframe to investigate the effect of spindle-speed,yarn-twist and strand-spacing on yarn properties.Yarn breaking strength,breaking extension,evenness and imperfection are examined on the basisof CCD experimental design.Yarn hairiness is particularly concerned,being found that all spinningparameters tested have significant effects on hairiness and that the minimum number of hairs oc-curs at the strand-spacing of 14.4 mm.Compared to conventional single spun yarn,experimentshave revealed the greatest advantage of using sirospun process is that all sirospun yarns have muchless hairiness.A new sirospun yarn fault,so called“loop”,has also been examined.The most likely cause forthis yarn fault is the strand-tension unbalance between the two strands when low tension spinningis applied.Further analysis and some initial tests have been carried out in the hope of overcomingthis loop fault which is an important obstacle to the application of balloonless spinning.展开更多
In order to improve the quality of yarn,a research was carried out at ring spinning.A modifiedtraveller has been used to reduce the yarn hairiness vastly.According to the statistical analysis ofthe data,it was found t...In order to improve the quality of yarn,a research was carried out at ring spinning.A modifiedtraveller has been used to reduce the yarn hairiness vastly.According to the statistical analysis ofthe data,it was found that the geometrical shape of travellers is the key factor affecting the yarnhairiness at ring spinning.展开更多
文摘Traditional ring spinning system is associated with the several limitations, one of which is yarn hairiness. The awareness has been vibrantly growing among the spinning mills for reducing staple yarn hairiness because of its detrimental effects on the subsequent processes (i.e., weaving, knitting, dyeing etc.) and the quality of resultant textile products. As a result, modified form of ring frame has attracted a lot of attention among the researchers for making yarn with the lower level of hairiness value. Besides the raw material parameters and some processing variables, spinning triangle (ST) is the most critical region that has decisive influence on the distribution of fiber tensions and their spatial orientations and shapes in staple yarn body. Thus, using appropriate methods to control the spinning triangle geometry actively has been a vital issue in the field of yarn hairiness reduction. In this paper, it is attempted to make an overview on the spinning triangle based modifications of ring frame that have been designed and destined to reduce hairiness. However, agent aided ring spinning system has also been briefly discussed in this paper as well.
文摘Generally, ring spun yarns are manufactured from roving which is produced by roving frame. In this paper, an experiment has been done producing ring spun cotton yarn directly from finisher drawn sliver eliminating the roving frame. Total 3 types of yarn with the various linear density of 8 Ne, 10 Ne & 12 Ne were produced using a roving frame and without using a roving frame. In the next step, physical and mechanical properties of those yarns including unevenness, imperfections, hairiness & tenacity were investigated. The result showed that ring spun cotton yarns produced from sliver exhibited inferior physical and mechanical properties compared with samples from the conventional ring spinning system.
基金National Basic Research Program of China(973 Program)(No.2010CB334711)
文摘The problems of the bobbin capacity and the high speed unwinding yarn taking off the ring or not during the winding of the ring spinning machine were dealt with. The mathematical model of the ring winding machine motion law was analyzed and optimized.Through the analysis and study of the movement rule of bottom bobbins and the ring spinning frame spool forming, the mathematical model of active bottom bobbins forming movement was established. Also,the mathematical model of bobbins formation was simulated and optimized. The concept of "controlled nail"was put forward. On this basis,the mathematical model of the current tube forming motion was optimized. The experimental results demonstrated that the theory of"controlled nail"met the high-speed spinning winding theory. The theory of "controlled nail "not only did the capacity of the bobbin increase,but also the spinning speed and efficiency are both improved,reducing the high-speed winder winding off. This research could provide a theoretical basis for the development of a new ring spinning frame.
文摘The technique of sirospun process is applied on a modified semi-worsted balloonless spinningframe to investigate the effect of spindle-speed,yarn-twist and strand-spacing on yarn properties.Yarn breaking strength,breaking extension,evenness and imperfection are examined on the basisof CCD experimental design.Yarn hairiness is particularly concerned,being found that all spinningparameters tested have significant effects on hairiness and that the minimum number of hairs oc-curs at the strand-spacing of 14.4 mm.Compared to conventional single spun yarn,experimentshave revealed the greatest advantage of using sirospun process is that all sirospun yarns have muchless hairiness.A new sirospun yarn fault,so called“loop”,has also been examined.The most likely cause forthis yarn fault is the strand-tension unbalance between the two strands when low tension spinningis applied.Further analysis and some initial tests have been carried out in the hope of overcomingthis loop fault which is an important obstacle to the application of balloonless spinning.
文摘In order to improve the quality of yarn,a research was carried out at ring spinning.A modifiedtraveller has been used to reduce the yarn hairiness vastly.According to the statistical analysis ofthe data,it was found that the geometrical shape of travellers is the key factor affecting the yarnhairiness at ring spinning.
