The forming process of biomass fuel pellets using a ring mold pelletizer was analyzed,optimized,tested and evaluated in this study.The effects of stress amplitude and the stress ratio on the fatigue failure of the rin...The forming process of biomass fuel pellets using a ring mold pelletizer was analyzed,optimized,tested and evaluated in this study.The effects of stress amplitude and the stress ratio on the fatigue failure of the ring mold under 4-,3-,and 2-roller designs were investigated.Depending on the calculation of stress amplitude acting on the ring mold,the 4-roller design was chosen for having the smallest value of stress amplitude in this condition.After determining the main design parameters,a three-dimensional model of the ring mold pelletizer was established based on the Pro/Engineer software,and the model was transferred into ADAMS software through Mechanism/Pro which is a dedicated interface software.The ADAMS software was used to run simulations.In order to obtain the highest efficiency and the lowest power consumption,the optimal result was the 4-roller design.Finally,a prototype of the ring mold pelletizer with four rollers was designed and manufactured for biomass fuel pellet production.Corn stover biomass was used as material for experimental manufacturing of fuel pellets.Test and evaluation showed that the optimized pellet durability was 99.79%with ground corn stover particles passing a screen size of 1.97 mm,moisture content of 21.2%w.b.and a material moisture conditioning time of 3.82 h.Pellets formed in the prototype ring mold pelletizer using corn stover had acceptable durability according to European standards.展开更多
Dicyclopentadiene was polymerized by reaction injection molding (RIM) using a catalyst system based on molybdenum (V) chloride and anhydrous aluminum chloride and triethylaluminum. The effect of the reaction temperatu...Dicyclopentadiene was polymerized by reaction injection molding (RIM) using a catalyst system based on molybdenum (V) chloride and anhydrous aluminum chloride and triethylaluminum. The effect of the reaction temperature on the polymer network and the type of the polymerization were discussed.展开更多
Based on a great number of laboratory experiments, a new technique has been developed for producing wear resistant ring-hammers. In this technology, lost foam casting with iron sand was combined to make mold; a specia...Based on a great number of laboratory experiments, a new technique has been developed for producing wear resistant ring-hammers. In this technology, lost foam casting with iron sand was combined to make mold; a special alloy was used to inoculate the molten steel, and proper heat treatment was used to further improve mechanical properties of wear resistant ring-hammers. The influence of this new production technology on the microstructure and mechanical properties of wear resistant ring-hammers was studied. Results show that iron sand molding, having the inherent characteristic of sand molding, changes the type of metallic compounds, refines crystal grains and increases the fineness of microstructure. Practical experience verified that the properties of the ring-hammers produced with this new technique are as follows: tensile strength (Rm) 720 MPa, impact toughness (ak) > 210 J·cm-2 and hardness > 200 HB. After water quenching from 1,080℃ (holding for 4 h) and tempering at 320℃ for 3 h, the best wear resistance is obtained, and the wear resistance is 1.6 times higher than that of common high manganese ring-hammers.展开更多
基金the financial support received from the China Scholarship Council(201308210283)the national Spark Program(2015GA650012)+1 种基金the Cultivation Plan for Youth Agricultural Science and Technology Innovative Talents of Liaoning Province(2014053)the funding provided by Youth Fund of Shenyang Agricultural University(20121002)。
文摘The forming process of biomass fuel pellets using a ring mold pelletizer was analyzed,optimized,tested and evaluated in this study.The effects of stress amplitude and the stress ratio on the fatigue failure of the ring mold under 4-,3-,and 2-roller designs were investigated.Depending on the calculation of stress amplitude acting on the ring mold,the 4-roller design was chosen for having the smallest value of stress amplitude in this condition.After determining the main design parameters,a three-dimensional model of the ring mold pelletizer was established based on the Pro/Engineer software,and the model was transferred into ADAMS software through Mechanism/Pro which is a dedicated interface software.The ADAMS software was used to run simulations.In order to obtain the highest efficiency and the lowest power consumption,the optimal result was the 4-roller design.Finally,a prototype of the ring mold pelletizer with four rollers was designed and manufactured for biomass fuel pellet production.Corn stover biomass was used as material for experimental manufacturing of fuel pellets.Test and evaluation showed that the optimized pellet durability was 99.79%with ground corn stover particles passing a screen size of 1.97 mm,moisture content of 21.2%w.b.and a material moisture conditioning time of 3.82 h.Pellets formed in the prototype ring mold pelletizer using corn stover had acceptable durability according to European standards.
文摘Dicyclopentadiene was polymerized by reaction injection molding (RIM) using a catalyst system based on molybdenum (V) chloride and anhydrous aluminum chloride and triethylaluminum. The effect of the reaction temperature on the polymer network and the type of the polymerization were discussed.
文摘Based on a great number of laboratory experiments, a new technique has been developed for producing wear resistant ring-hammers. In this technology, lost foam casting with iron sand was combined to make mold; a special alloy was used to inoculate the molten steel, and proper heat treatment was used to further improve mechanical properties of wear resistant ring-hammers. The influence of this new production technology on the microstructure and mechanical properties of wear resistant ring-hammers was studied. Results show that iron sand molding, having the inherent characteristic of sand molding, changes the type of metallic compounds, refines crystal grains and increases the fineness of microstructure. Practical experience verified that the properties of the ring-hammers produced with this new technique are as follows: tensile strength (Rm) 720 MPa, impact toughness (ak) > 210 J·cm-2 and hardness > 200 HB. After water quenching from 1,080℃ (holding for 4 h) and tempering at 320℃ for 3 h, the best wear resistance is obtained, and the wear resistance is 1.6 times higher than that of common high manganese ring-hammers.
