Roll Flattening Analytical Model in Flat Rolling by Boundary Integral Equation Method

In order to improve rolled strip quality, precise plate shape control theory should be established. Roll flat- tening theory is an important part of the plate shape theory. To improve the accuracy of roll flattening calculation based on semi infinite body model, especially near the two roll barrel edges, a new and more accurate roll flattening model is proposed. Based on boundary integral equation method, an analytical model for solving a finite length semi infinite body is established. The lateral surface displacement field of the finite length semi-infinite body is simulated by finite element method （FEM） and lateral surface displacement decay functions are established. Based on the boundary integral equation method, the numerical solution of the finite length semi-infinite body under the distribu ted force is obtained and an accurate roll flattening model is established. Different from the traditional semi-infinite body model, the matrix form of the new roll flattening model is established through the mathematical derivation. The result from the new model is more consistent with that by FEM especially near the edges.

Precise calculation of average strain and average strain rate considering roll elastic flattening

Considering roll elastic flattening, new equations were proposed to calculate the average strain ε and average strain rate ε- in the hot strip rolling process. By comparing the proposed equations with currently used equations ,it was observed that the strain rate of thick strip and strain are not sensitive to roll elastic flattening. However,for thin strip, a noticeable calculated difference in the strain rate occurred when roll elastic flattening was considered.

Influence of Roll Elastic Deformation on Gaugemeter Equation for Plate Rolling

The error of gaugemeter equation decreases the gap setting precision.The precision of gaugemeter equation is strongly influenced by plate width,work roll radius,backup roll radius,work roll crown,backup roll crown and rolling force.And these influences are hard to measure.All these factors are converted to roll deflection deformation and roll flattening deformation for calculation.In order to calculate the deformation,the theory of influence function method was adopted.By using simulation program,the influence of these factors on deformation was obtained.Then a simple model can be built.With this model,it is convenient to analyze the influence of different factors on gaugemeter equation.

Plate Shape Control Theory and Experiment for 20-high Mill

Roll flattening theory is an important part of plate shape control theories for 20-high mill. In order to improve the accuracy of roll flattening calculation for 20-high mill, a new and more accurate roll flattening model was proposed. In this model, the roll barrel was considered as a finite length semi-infinite body. Based on the boundary integral equation method, the numerical solution of the finite length semi-infinite body under the distributed force was obtained and an accurate roll flattening model was established. Coupled with roll bending model and strip plastic deformation, a new and more accurate plate control model for 20-high mill was established. Moreover, the effects of the first intermediate roll taper angle and taper length were analyzed. The tension distribution calculated by analytical model was consistent with the experimental results.