Comparison of electrochemical behaviors of Ti-5Al-2Sn-4Zr-4Mo-2Cr-1Fe and Ti-6Al-4V titanium alloys in NaNO_(3) solution

The Ti-5Al-2Sn-4Zr-4Mo-2Cr-1Fe(β-CEZ)alloy is considered as a potential structural material in the aviation industry due to its outstanding strength and corrosion resistance.Electrochemical machining(ECM)is an efficient and low-cost technology for manufacturing theβ-CEZ alloy.In ECM,the machining parameter selection and tool design are based on the electrochemical dissolution behavior of the materials.In this study,the electrochemical dissolution behaviors of theβ-CEZ and Ti-6Al-4V(TC4)alloys in NaNO3solution are discussed.The open circuit potential(OCP),Tafel polarization,potentiodynamic polarization,electrochemical impedance spectroscopy(EIS),and current efficiency curves of theβ-CEZ and TC4 alloys are analyzed.The results show that,compared to the TC4 alloy,the passivation film structure is denser and the charge transfer resistance in the dissolution process is greater for theβ-CEZ alloy.Moreover,the dissolved surface morphology of the two titanium-based alloys under different current densities are analyzed.Under low current densities,theβ-CEZ alloy surface comprises dissolution pits and dissolved products,while the TC4 alloy surface comprises a porous honeycomb structure.Under high current densities,the surface waviness of both the alloys improves and the TC4 alloy surface is flatter and smoother than theβ-CEZ alloy surface.Finally,the electrochemical dissolution models ofβ-CEZ and TC4 alloys are proposed.

Electrochemical behavior of Fe(Ⅲ)in Na_(2)SiO_(3)-SiO_(2)-Fe_(2)O_(3)molten salt

The high-temperature requirement for liquid iron smelting via molten oxide electrolysis presents significant challenges.This study investigates the electrochemical reduction of Fe(Ⅲ)in a novel low-temperature electrolyte,Na_(2)SiO_(3)-SiO_(2)-Fe_(2)O_(3),utilizing cyclic voltammetry and square wave voltammetry techniques.The results show that Fe(Ⅲ)reduction occurs in two steps:Fe(Ⅲ)+e^(−)→Fe(Ⅱ),Fe(Ⅱ)+2e^(−)→Fe,and that the redox process of Fe(Ⅲ)/Fe(Ⅱ)at the tungsten electrode is an irreversible reaction controlled by diffusion.The diffusion coefficients of Fe(Ⅲ)in the molten Na_(2)SiO_(3)-SiO_(2)-Fe_(2)O_(3)in the temperature range of 1248–1278 K are between 1.86×10^(−6)cm^(2)/s and 1.58×10^(−4)cm^(2)/s.The diffusion activation energy of Fe(Ⅲ)in the molten salt is 1825.41 kJ/mol.As confirmed by XRD analysis,potentiostatic electrolysis at−0.857 V(vs.O_(2)/O_(complex)^(2-))for 6 h produces metallic iron on the cathode.

Identification of optimal composition with superior electrochemical properties along the zero Mn^(3+)line in Na_(0.75)(Mn-Al-Ni)O_(2)pseudo ternary system

Biphasic layered oxide cathodes,known for their superior electrochemical performance,are prime candidates for commercializing in Na-ion batteries.Herein,we unveil a series of P3/P2 monophasic and biphasic Al-substituted Na_(3/4)Mn_(5-x/8)Al_(2x/8)Ni_(3-x/8)O_(2)layered oxide cathodes that lie along the‘zero Mn^(3+)line’in the Na_(3/4)(Mn-Al-Ni)O_(2)pseudo-ternary system.The structural analysis showed a larger Na^(+)conduction bottleneck area in both P3 and P2 structures with a higher Al3+content,which enhanced their rate performance.In each composition,the P3/P2 biphasic compound with nearly equal fractions of P3 and P2 phases outperformed their monophasic counterparts in almost all electrochemical performance parameters.Operando synchrotron XRD measurements obtained for the monophasic P3 and biphasic P2/P3 samples revealed the absence of the O3 phase during cycling.The high structure stability and faster Na^(+)transport kinetics in the biphasic samples underpins the enhancement of electrochemical properties in the Al-substituted P3/P2 cathodes.These results highlight fixed oxidation state lines as a novel tool to identify and design layered oxide cathodes for Na-ion batteries in pseudo-ternary diagrams involving Jahn-Teller active cations.

An overview of electrochemical,non-electrochemical and analytical approaches for studying corrosion in magnesium and its alloys

Corrosion is a pervasive phenomenon affecting materials across a multitude of scales,from the atomic to the macroscopic.This review paper presents a comprehensive examination of the methodologies employed in the analysis of magnesium corrosion,including electrochemical,non-electrochemical and analytical approaches,emphasizing the need for a diverse array of analytical tools to understand the complex interplay between corrosion,microstructure,and the dissolution mechanisms of magnesium alloys.The research showcases the utility of specific tools like SEM/EDS and SKPFM for targeted site analysis,while XPS and FTIR provide a broader perspective on specimen surfaces.The paper also discusses the value of in-situ analysis techniques,which allow for the real-time observation of corrosion processes,offering a dynamic view of the emergence and evolution of corrosion products.These in-situ methods stand in contrast to ex-situ analyses,which only permit post-experimental evaluation.By highlighting the capabilities of various analytical tools,from those that reveal surface layer details to those that probe deeper structures,and from those that detect primary elements to those that trace minute quantities of impurities,this study underscores the intricate nature of corrosion and the critical role of advanced analytical techniques in fostering a deeper understanding of material degradation.The findings advocate for the increased application of in-situ analysis in magnesium corrosion research,as it provides a more immediate and accurate depiction of corrosion dynamics,potentially leading to more effective corrosion prevention and control strategies.

Electrochemically triggered decoupled transport behaviors in intercalated graphite:From energy storage to enhanced electromagnetic applications

Pyrolytic graphite (PG) with highly aligned graphene layers,present anisotropic electrical and thermal transport behavior,which is attractive in electronic,electrocatalyst and energy storage.Such pristine PG could meeting the limit of electrical conductivity (~2.5×10^(4) S·cm^(−1)),although efforts have been made for achieving high-purity sp^(2) hybridized carbon.For manipulating the electrical conductivity of PG,a facile and efficient electrochemical strategy is demonstrated to enhance electrical transport ability via reversible intercalation/de-intercalation of AlCl_(4)^(-)into the graphitic interlayers.With the stage evolution at different voltages,variable electrical and thermal transport behaviors could be achieved via controlling AlCl_(4)^(-)concentrations in the PG because of substantial variation in the electronic density of states.Such evolution leads to decoupled electrical and thermal transport (opposite variation trend) in the in-plane and out-of-plane directions,and the in-plane electrical conductivity of the pristine PG (1.25×10^(4) S·cm^(−1)) could be massively promoted to 4.09×10^(4) S·cm(AlCl_(4)^(-)intercalated PG),much better than the pristine bulk graphitic papers used for the electrical transport and electromagnetic shielding.The fundamental mechanism of decoupled transport feature and electrochemical strategy here could be extended into other anisotropic conductive bulks for achieving unusual behaviors.

Insight into the Electrochemical Behaviors of NCM811|SiO-Gr Pouch Battery through Thickness Variation

LiNi0.8Co0.1Mn0.1O2(NCM811)|SiOx-graphite(SiO-Gr.)battery chemistry is of intensive attention because its achievable practical energy density is approaching impressively 300 Wh Kg^(-1).However,it still suffers rapid capacity fades during repeated cycles,both chemical,electrochemical and mechanical irreversibility contribute.A comprehensive understanding behind the fading behavior of the cell chemistry is required before fully realize the benefits of this chemistry.Herein,the in-situ thickness variation is introduced as a diagnostic technique and is performed on 5-55 Ah NCM811|SiO-Gr cells.With the help of Li reference electrode and in-situ X-ray diffraction device,the correspondence between thickness variation and the electrode potential is carefully investigated.Firstly,the NCM811|SiO-Gr cell is characterized with the maximum cell thickness at around 80%state-of-charge(SOC)in the discharge process,rather than at 100%SOC.Secondly,the electrochemical behaviors during rate charge/discharge are diagnosed,and a Li platting signal is resolved from thickness variation profile at 2C.This work confirms that the thickness monitoring is a nondestructive and informative complement to conventional diagnostic techniques for failure analysis of pouch cells.

Electrochemical corrosion behavior of arc sprayed Al-Zn-Si-RE coatings on mild steel in 3.5% NaCl solution

Al-Zn-Si-RE coating with high Al content was deposited on mild steel by arc spraying. The electrochemical behavior of Al-Zn-Si-RE coating in 3.5%NaCl solution was systematically studied by potentiodynamic polarization, corrosion potential (φcor ) and electrochemical impedance spectroscopy techniques (EIS). The impedance data were fitted to appropriate equivalent circuits to explain the different electrochemical processes occurring at the electrode-electrolyte interface. The results indicate that Al-Zn-Si-RE coating reveals the similar polarization behavior as Zn-15Al coating. The coating has no passive region in the anodic polarization, but far lower corrosion current and much higher corrosion potential. Al-Zn-Si-RE coating provides effective sacrificial protection for steel substrate and the sacrificial anodic protection plays dominant role during the immersion process. In addition, theφcor evolution and EIS plots indicate that the corrosion process can be divided into five stages: pitting-dissolution-redeposition, activation corrosion, cathodic protection, physical barriers and the coating failure.

Electrochemical behavior of galena and jamesonite flotation in high alkaline pulp

In order to effectively separate galena and jamesonite and improve the recovery during the mixing flotation, the interaction mechanisms between the minerals and the collector of diethyl dithiocarbamate （DDTC） were investigated. Single mineral flotation test was organized to research the effect of pulp pH value on the flotation behavior of galena and jamesonite. Electrochemistry property of the interaction of these two minerals with DDTC was investigated by cyclic voltammetry and Tafel tests. Flotation test shows that the recovery of jamesonite in high alkaline pulp is strongly depressed by lime （Ca（OH）2）. The cyclic voltammetry and Tafel tests results show that the interaction between galena and DDTC is an electrochemical process. High pH value has little influence on the interaction between galena and DDTC, while it has great effect on jamesonite due to self-oxidation and specific adsorption of OH^- and CaOH^＋ on jamesonite surface. Non-electroactive hydroxyl compound and low-electroconductive calcium compounds cover the surface of jamesonite, which impedes electron transfer and DDTC adsorption, thus leads to very low floatability of jamesonite.

Effects of gallium on electrochemical discharge behavior of Al-Mg-Sn-In alloy anode for air cell or water-activated cell

In order to evaluate the electrochemical properties of aluminum alloy anode under high current densities in alkaline electrolyte, the galvanostatic discharge, potentiodynamic polarization and hydrogen evolution tests of three experimental Al?Mg?Sn?In?(Ga) alloys were performed. The results show that the alloying element gallium improves the working potentials of experimental Al?Mg?Sn?In alloys under different discharge current densities. The average working potentials of the alloys containing gallium can reach?1.3 V under current density ranging from 650 to 900 mA/cm2, while those of alloy without Ga are only?1.0 V. Such phenomenon is attributed to the solid solution which can form amalgam with aluminum matrix. Such an amalgam can form the hydrolyzed species during the discharge process and lead to the corrosion infiltrating into aluminum matrix.

Electrochemical behavior of mesh and plate oxide coated anodes during zinc electrowinning

The catalytic performance of two oxides coated anodes （OCSs） meshes and one OCA plate was investigated in a zinc electrowinning electrolyte at 38 ℃. Their electrochemical behaviors were compared with that of a conventional Pb-0.7%Ag alloy anode. Electrochemical measurements such as cyclic voltammetric, galvanostatic, potentiodynamic, open-circuit potential （OCP） and in situ electrochemical noise measurements were considered. After 2 h of OCP test, the linear polarization shows that the corrosion current density of the Ti/（IrO2-Ta2O5） mesh electrode is the lowest （3.37μA/cm^2） among the three OCAs and shows excellent performance. Additionally, after 24 h of galvanostatic polarization at 50 mA/cm^2and 38 ℃, the Ti/MnO2mesh anode has the highest potential （1.799 V）, followed by the Ti/（IrO2-Ta2O5） plate （1.775 V） and Ti/（IrO2-Ta2O5） mesh （1.705 V） anodes. After 24 h of galvanostatic polarization followed by 16 h of decay, the linear polarization method confirms the sequence obtained after 2 h of OCP test, and the Ti/（IrO2-Ta2O5） mesh attains the lowest corrosion current density. The Ti/（IrO2-Ta2O5） mesh anode also shows better performance after 24 h of galvanostatic polarization with the overpotential lower than that of the conventional Pb-Ag anode by about 245 mV.

Electrochemical Behavior and Specific Capacitance of Polyaniline/Silver Nanoparticle/Multi-walled Carbon Nanotube Composites

In this work, we fabricated the polyaniline/silver nanoparticle/multi-walled carbon nanotube （PANI/Ag/MWCNT） composites by in situ polymerization of aniline on the wall of Ag/MWCNTs with different aniline to Ag/MWCNT mass ratios. The chemical structure of the ternary composites was characterized by Fourier transform infrared spectroscopy, Xray diffraction, and X-ray photoelectron spectroscopy. Scanning electron microscope and high-resolution transmission electron microscopy were used to observe the morphology of the ternary composites. The results showed that the polyaniline PANI layer was prepared successfully and it covered Ag/MWCNTs completely. In addition, Ag nanoparticles between the MWCNT core and the PANI layer existed in the form of elemental crystal, which could contribute to the electrochemical performance of the composites. Then we prepared the composite electrodes and studied their electrochemical behaviors in 1 mol/L KOH. It was found that these composite electrodes had very low impedance, and exhibited lower resistance, higher electrochemical activity, and better cyclic stability compared with pure PANI electrode. Particularly, when the mass ratio of aniline to Ag/MWCNTs was 5：5, the composite electrode displayed a small equivalent series resistance （0.23 Ω） and low interfacial charge transfer resistance （〈0.25 Ω）, as well as 160 F/g of the maximum specific capacitance at a current density of 0.25 A/g in KOH solution. We could conclude that the composite material had potential applications as cathode materials for lithium batteries and supercapacitors.

Effects of chromium on the corrosion and electrochemical behaviors of ultra high strength steels

The effects of chromium on the corrosion and the electrochemical behaviors of ultra high strength steels were studied by the salt spray test and electrochemical methods. The results show that ultra high strength steels remain martensite structures and have anodic dissolution characteristic with an increase of chromium content. There is no typical passive region on the polarization curves of an ultra high strength stainless steel, AerMet 100 steel, and 300M steel. However, chromium improves the corrosion resistance of the stainless steel remarkably. It has the slowest corrosion rate in the salt spray test, one order of magnitude less than that of AerMet 100 and 300M steels. With the increase of chromium content, the polarization resistance becomes larger, the corrosion potential shifts towards the positive direction with a value of 545 mV, and the corrosion current density decreases in electrochemical measures in 3.5wt% NaCl solutions. Because of the higher content of chromium, the ultra high strength stainless steel has a better corrosion resistance than AerMet 100 and 300M steels.

Corrosion behavior of aluminum alloys in Na_2SO_4 solution using the scanning electrochemical microscopy technique

The corrosion behavior of aluminum alloys 1060 and 2A12 in a 10 mM Na2SO4＋5 mM KI solution was investigated by scanning electrochemical microscopy （SECM） and scanning electron microscopy （SEM）. The potential topography and corrosion morphology results show that the potential of the sample surface over the same area changes with the increase of immersion time. The corrosion area becomes large, and the potential becomes more negative. The corrosion potential of the 2A12 alloy surface is lower than that of 1060 aluminum, and 2A12 alloy becomes easily corrosive. This is the reason that preferential dissolution in the boundary region of some intermetallic particles （IMPs） occurs and different dissolution behaviors are associated with different types of IMPs because of different potentials.

Electrochemical behaviors of Zn-Fe alloy and Zn-Fe-TiO_2 composite electrodeposition

Electrochemical behaviors of Zn-Fe alloy and Zn-Fe-TiO2 composite electrodeposition in alkaline zincatesolutions were studied respectively by the methods of linear potential sweep and cyclic voltammetry. From the re-sults it can be concluded that Zn shows under potential deposition, Zn-Fe alloy codeposition is anomalous codeposi-tion and Zn-Fe alloy cathode polarization is increased with the introduction of additive. From the view point of elec-trochemistry, the reasons that the content of Fe in the Zn-Fe coating changes with the composition of the electrolyteand the process conditions altering and the relationship between the content of Fe and the appearance of the coatingare interpreted. The cathode polarization of Zn-Fe alloy codeposition is enhanced obviously with addition of additive.In the course of composite electrodeposition, TiO2 has less promotion to electrodeposition of zinc ions than to iron i-ons, while the electrodeposition of iron ions improves the content of TiO2 in composite coating, which is inagreement with the results of process experiments.

Electrochemical behavior of microbiologically influenced corrosion on Fe_3Al in marine environment

In this article, microbiologically influenced corrosion behavior of Fe3Al intermetallie compound in microorganism culture medium has been investigated by using weight loss methods, electrochemical techniques, and electron microscopy. Polarization curves showed that a sharp electrical current peak caused by surface pitting could be observed after Fe3Al electrodes were immersed in culture medium for 15 days when the polarization potential was about -790 mV vs SCE. Based on the electrochemical impedance spectroscopy （EIS） and the equivalent circuit parameters of the associated system, the corrosion products were found to exhibit a two-layer structured feature and the microorganisms could induce pitting and erosion corrosion of the inner layer. In addition, the passivating film of the inner layer was absolutely destroyed by microbial metabolic products.

Electrochemical behavior and corrosion resistance of IrO2–ZrO2 binary oxide coatings for promoting oxygen evolution in sulfuric acid solution

In this study,we prepared Ti/IrO2–ZrO2 electrodes with different ZrO2 contents using zirconium-n-butoxide(C16H36O4Zr)and chloroiridic acid(H2IrCl6)via a sol–gel route.To explore the effect of ZrO2 content on the surface properties and electrochemical behavior of electrodes,we performed physical characterizations and electrochemical measurements.The obtained results revealed that the binary oxide coating was composed of rutile IrO2,amorphous ZrO2,and an IrO2–ZrO2 solid solution.The IrO2–ZrO2 binary oxide coatings exhibited cracked structures with flat regions.A slight incorporation of ZrO2 promoted the crystallization of the active component IrO2.However,the crystallization of IrO2 was hindered when the added ZrO2 content was greater than 30at%.The appropriate incorporation of ZrO2 enhanced the electrocatalytic performance of the pure IrO2 coating.The Ti/70at%IrO2–30at%ZrO2 electrode,with its large active surface area,improved electrocatalytic activity,long service lifetime,and especially,lower cost,is the most effective for promoting oxygen evolution in sulfuric acid solution.

Electrochemical behavior of gold and its associated minerals in alkaline thiourea solutions

Electrochemical measurements were conducted to study the electrochemical behavior of gold （Au） and its commonly associated minerals in alkaline thiourea solutions. The results indicated that without addition of any stabilizer, selective dissolution of Au from stibnite and pyrite was only possible at relatively low thiourea concentrations. As Na2SiO3 was added, pyrite started to become active and an oxida- tion peak appeared; the oxidation peaks of axsenopyrite and chalcocite appeared earlier thaxl that of Au. The chalcocite peak shifted in the positive direction and the peak current increased. Stibnite did not show an oxidation peak and its current was nearly zero. Adding Na2SiO3 favored the selective dissolution of Au when its minerals were associated with chalcocite and stibinte. At pH 12, the Au anode dissolution peak current increased with stabilizer concentration. At 0.38 and 0.42 V and for Na2SiO3 concentration below 0.09 M, the current density continuously increased with Na2SiO3 concentration. The Na2SiO3 concentration had to be adequate to stabilize thiourea. When the potential was higher than 0.42 V, the surface of the Au electrode started to passivate. With an additional increase in potential, the presence of Na2SiO3 could not stop the inevitable decomposition of thiourea.

Electrochemical behaviors of gold and its associated elements in various complex agent solutions

Thermodynamic properties and electrochemical behaviors of gold and its associated elements, such as silver, copper, nickel and iron, in various complex agent solutions were studied. Within CS（NH2）2, S2O2-3 and SCN- systems, alkaline thiourea is the optimal nontoxic lixiviating agent substituting cyanide from the viewpoint of thermodynamics. The electrochemical study indicates that the anodic dissolution current densities of gold are 2.616, （1.805,） 1.267, 1.088, 0.556, and 0.145 mA·cm-2 respectively in the solutions of cyanide, alkaline thiourea containing Na2SiO3, SCN-, acidic thiourea, alkaline thiourea and thiosulfate at the potential of 0.500 V. Comparing various lixiviating agents, the alkaline thiourea solution containing Na2SiO3 is of prominent selectivity in leaching gold, in the potential range from 0.500 to 0.600 V, which is most efficient for leaching gold selectively instead of cyanide. The effect on leaching gold is similar to that in the cyanide system.

Effect of grain size on the electrochemical behavior of pure magnesium anode

Three kinds of pure magnesium anode materials with different grain sizes were prepared by extrusion at different temperatures.The grain size of each sample was calculated,then the effect of grain size on the electrochemical properties of pure magnesium anode was investigated by chemical immersion hydrogen test,potentiodynamic polarization scanning,constant current discharge and electrochemical impedance spectroscopy.As the extrusion temperature increases from 180℃ to 250℃,the average grain size of pure magnesium increases from 20m to 30m,and the pure magnesium extruded at 250℃ has the best electrochemical performance as magnesium anode,with the discharge potential of−1.571 V(vs.SCE).Plastic deformation process is a convenient method that can change the microstructure and improve the electrochemical behavior of magnesium anode.

Flotation and electrochemical behaviors of chalcopyrite and pyrite in the presence of N-propyl-N′-ethoxycarbonyl thiourea

The characteristics of N-propyl-N′-ethoxycarbonyl thiourea（PECTU） were studied in the flotation experiments of chalcopyrite and pyrite compared with butyl xanthate（BX）. The interaction mechanism between mineral and PECTU was investigated according to zeta potential and electrochemistry measurements in the presence of PECTU. The results proved that PECTU performed a stronger ability to capture chalcopyrite and a better selectivity against pyrite. The zeta potential of chalcopyrite was positively shifted after interacting with PECTU, which indicated that the collector PECTU was obviously adsorbed on chalcopyrite surface. The cyclic voltammetry and Tafel curves results indicated that the oxidation and corrosion rates of chalcopyrite surface were limited in the presence of PECTU, while the effect of PECTU on pyrite in weak alkaline solution can be neglected basically according to the results of zeta potential and electrochemical tests.