A new type of high temperature energy storage material was obtained through the melt infiltration method, using compounding SiC ceramic foam as matrix and Na2SO4 as phase change material. The resulting composite mater...A new type of high temperature energy storage material was obtained through the melt infiltration method, using compounding SiC ceramic foam as matrix and Na2SO4 as phase change material. The resulting composite material was measured by XRD, SEM, TG-DSC methods. The experimental results indicate that the composite is composed of silicon carbide, sodium sulfate and square quartz, and no chemical reactions occurs between Na2SO4 and SiC matrix. Na2SO4 has a good bonding with the SiC ceramic foam matrix. As the composite material is characterized by high thermal energy storage density and high thermal conductivity, it is suit for energy storage under high temperature.展开更多
Latent heat thermal energy storage(LHTES) technology is gaining extensive attention due to its capability to balance supply and demand mismatch in solar energy utilization. However, phase change material as the core o...Latent heat thermal energy storage(LHTES) technology is gaining extensive attention due to its capability to balance supply and demand mismatch in solar energy utilization. However, phase change material as the core of storing latent heat still suffers from low thermal conductivity and poor shape stability, which severely restricts its practical application. Here, an eco-friendly strategy for achieving high-performance dual functional thermal and solar energy storage is proposed via turning wood processing waste into high-value hierarchical porous SiC ceramic-based composite phase change materials. The porosity of prepared porous SiC skeletons is highly adjustable from 59.4% to 90.2%, overcoming low porosity limitations of traditional wood materials and enabling tunable energy storage density for various applications. High thermal conductivity is achieved by benefiting from large grains and continuous skeletons with a value up to 37.93 and 1.87 W/(m K) for porosity of 59.4% and 90.2%, respectively.Excellent stabilities are demonstrated with only slight decreases of thermal conductivity and energy storage density over 1000 cycles and good anti-leakage properties are confirmed due to capillary adsorption forces induced by hierarchical pores. Benefiting from high thermal conductivity and high solar absorptance, fast and efficient solar thermal energy storage is successfully demonstrated. This work provides a new strategy for the high-value utilization of wood processing waste and efficient thermal/solar energy storage.展开更多
Thermal energy storage (TES)has the potential to facilitate the deployment of renewable energy through addressing the demand-supply mismatch,ultimately leading to the decarbonisation of heat supply. Among the TES tech...Thermal energy storage (TES)has the potential to facilitate the deployment of renewable energy through addressing the demand-supply mismatch,ultimately leading to the decarbonisation of heat supply. Among the TES technologies,latent heat based TES with composite phase change materials (PCMs)has shown great potential,which has attracted significant attention in recent years.However,large scale and reliable manufacturing methods for composite PCMs are still largely lacking.Here,we present a study aimed to develop,for the first time,an extrusion process capable of fabricating high density polyethylene based graphite PCM composites at a high throughput and with enhanced thermal properties.The PCM composites were fabricated under different extrusion process parameters and characterized for their thermo-physical properties by multiple techniques including differential scanning calorimetry,thermal gravitational analyzer,and Fourier transform infrared spectroscopy.The results show that the extrusion process has the potential to fabricate PCM composite bars in a continuous fashion with a manufacturing throughput higher than traditional method;the fabricated PCM composites show enhanced properties (e.g.up to +70% increase in thermal diffusivity);and there is a clear link between extrusion process parameters and PCMs properties.Microstructural analyses show a more homogeneous structure with a lower extrusion speed;whereas a high extrusion speed gives a more microscopically heterogeneous structure with visible graphite agglomerates distributed relatively homogeneous macroscopically;and a higher graphite content gives a larger agglomerate size.The results of this work suggest that the elucidation of composition-process-property relationships is crucial:for a given formulation (composition), only through fine tuning of high throughput manufacturing process can make it possible to achieve the desired performance of the PCM composites.展开更多
Phase change materials(PCMs)are used in various thermal energy storage applications but are limited by their low thermal conductivity.One method to increase conductivity involves impregnating organic PCMs into highly ...Phase change materials(PCMs)are used in various thermal energy storage applications but are limited by their low thermal conductivity.One method to increase conductivity involves impregnating organic PCMs into highly porous conductive matrix materials.Of these materials,compressed expanded natural graphite(CENG)matrices have received the most attention.Despite this attention,the effect that CENG processing has on PCM saturation and overall matrix thermal conductivity has not been fully investigated.Therefore,the effect of the heat treatment process used to expand intercalated graphite flakes is evaluated here.Higher heat treatment temperatures yielded higher saturation rates and overall saturation at similar matrix porosities.For example,increasing temperature from 300℃to 700℃resulted in approximately 60%-70%increase in pore saturation after 100 minutes of soaking.The exposure time to heat treatment had less of an effect on PCM saturation.The exposure time had negligible effect above 30 min and above 500℃heating temperatures.However,because the expanded graphite was found to oxidize around 700℃,the use of longer exposure time in manufacturing applications can be beneficial if a shortened impregnation time is needed.Heat treatment conditions did not impact thermal conductivity.The composite latent heat of fusion was also reduced approximately proportionally to the PCM mass fraction.A local maximum in axial thermal conductivity was observed at around 83%porosity,which is similar to previous studies.The observed conductivity at this maximum was a factor of 81 times greater than the conductivity of the PCM.展开更多
A new potassium nitrate （KNO3）]diatomite shape-stabilized composite phase change material （SS- CPCM） was prepared by the mixing and sintering method. KNO3 served as the phase change material （PCM） for thermal en...A new potassium nitrate （KNO3）]diatomite shape-stabilized composite phase change material （SS- CPCM） was prepared by the mixing and sintering method. KNO3 served as the phase change material （PCM） for thermal energy storage, while diatomite acted as the carrier matrix to provide the structural strength and prevent the leakage of PCM. It was found that KNO3 could be retained 65 wt% into pores and on surfaces of diatomite without the leakage of melted KNO3 from the SS-CPCM. The calculated filling rate of molten KNO3 that could enter into the disc-like shape pore of diatomite verified the scanning elec- tronic microscopy images of SS-CPCM. X-ray diffraction and Fourier transform infrared spectroscopy results showed that no reaction occurred between KNO3 and diatomite, performing good compatibility. Accord- ing to the differential scanning calorimetry results, after 50 thermal cycles, the phase change temperatures for melting and freezing of SS-CPCM with 65 wt% KNO3 were changed from 330.23 ℃ and 332.90 ℃ to 330.11 ℃ and 332.84 ℃ and corresponding latent heats varied from 60.52 J/g and 47.30 J/g to 54.64 J/g and 41.25 J/g, respectively. The KNO3/diatomite SS-CPCM may be considered as a potential storage media in solar power plants for thermal energy storage.展开更多
This paper discusses composite materials based on inorganic salts for medium- and high-temperature thermal energy storage application. The composites consist of a phase change material （PCM）, a ceramic material, and...This paper discusses composite materials based on inorganic salts for medium- and high-temperature thermal energy storage application. The composites consist of a phase change material （PCM）, a ceramic material, and a high thermal conductivity material. The ceramic material forms a microstructural skeleton for encapsulation of the PCM and structural stability of the composites; the high thermal conductivity material enhances the overall thermal conductivity of the composites. Using a eutectic salt of lithium and sodium carbonates as the PCM, magnesium oxide as the ceramic skeleton, and either graphite flakes or carbon nanotubes as the thermal conductivity enhancer, we produced composites with good physical and chemical stability and high thermal conductivity. We found that the wettability of the molten salt on the ceramic and carbon materials significantly affects the microstructure of the composites.展开更多
A form stable NaCl-Al2O3(50-50 wt-%)composite material for high temperature thermal energy storage was fabricated by cold sintering process,a process recently applied to the densification of ceramics at low temperatur...A form stable NaCl-Al2O3(50-50 wt-%)composite material for high temperature thermal energy storage was fabricated by cold sintering process,a process recently applied to the densification of ceramics at low temperature 300℃ under uniaxial pressure in the presence of small amount o f transient liquid.The fabricated composite achieved as high as 98.65% of the theoretical density.The NaCl-Al2O3 composite also retained the chloride salt without leakage after 30 heating-cooling cycles between 750℃-850℃ together with a holding period o f 24h at 850℃.X-ray diffraction measurements indicated congruent solubility o f the alumina in chloride salt,excellent compatibility o f NaCl with Al2O3,and chemical stability at high temperature.Structural analysis by scanning electron microscope also showed limited grain growth,high density,uniform NaCl distribution and clear faceted composite structure without inter-diffusion.The latent heat storage density o f 252.5J/g was obtained from simultaneous thermal analysis.Fracture strength test showed high sintered strength around 5 GPa after 50 min.The composite was found to have fair mass losses due to volatilization.Overall,cold sintering process has the potential to be an efficient,safe and cost-effective strategy for the fabrication of high temperature thermal energy storage materials.展开更多
基金Funded by the "863" Hi-Tech Research and Development Program of China (2008AA05Z418)
文摘A new type of high temperature energy storage material was obtained through the melt infiltration method, using compounding SiC ceramic foam as matrix and Na2SO4 as phase change material. The resulting composite material was measured by XRD, SEM, TG-DSC methods. The experimental results indicate that the composite is composed of silicon carbide, sodium sulfate and square quartz, and no chemical reactions occurs between Na2SO4 and SiC matrix. Na2SO4 has a good bonding with the SiC ceramic foam matrix. As the composite material is characterized by high thermal energy storage density and high thermal conductivity, it is suit for energy storage under high temperature.
基金supported by the National Key R&D Program of China(Grant No.2018YFA0702300)the Natural Science Foundation of Jiangsu Province(Grant Nos.BK20220009,BK20202008,BE2022024,BK20220001,BE2022602,and BK20220077)。
文摘Latent heat thermal energy storage(LHTES) technology is gaining extensive attention due to its capability to balance supply and demand mismatch in solar energy utilization. However, phase change material as the core of storing latent heat still suffers from low thermal conductivity and poor shape stability, which severely restricts its practical application. Here, an eco-friendly strategy for achieving high-performance dual functional thermal and solar energy storage is proposed via turning wood processing waste into high-value hierarchical porous SiC ceramic-based composite phase change materials. The porosity of prepared porous SiC skeletons is highly adjustable from 59.4% to 90.2%, overcoming low porosity limitations of traditional wood materials and enabling tunable energy storage density for various applications. High thermal conductivity is achieved by benefiting from large grains and continuous skeletons with a value up to 37.93 and 1.87 W/(m K) for porosity of 59.4% and 90.2%, respectively.Excellent stabilities are demonstrated with only slight decreases of thermal conductivity and energy storage density over 1000 cycles and good anti-leakage properties are confirmed due to capillary adsorption forces induced by hierarchical pores. Benefiting from high thermal conductivity and high solar absorptance, fast and efficient solar thermal energy storage is successfully demonstrated. This work provides a new strategy for the high-value utilization of wood processing waste and efficient thermal/solar energy storage.
文摘Thermal energy storage (TES)has the potential to facilitate the deployment of renewable energy through addressing the demand-supply mismatch,ultimately leading to the decarbonisation of heat supply. Among the TES technologies,latent heat based TES with composite phase change materials (PCMs)has shown great potential,which has attracted significant attention in recent years.However,large scale and reliable manufacturing methods for composite PCMs are still largely lacking.Here,we present a study aimed to develop,for the first time,an extrusion process capable of fabricating high density polyethylene based graphite PCM composites at a high throughput and with enhanced thermal properties.The PCM composites were fabricated under different extrusion process parameters and characterized for their thermo-physical properties by multiple techniques including differential scanning calorimetry,thermal gravitational analyzer,and Fourier transform infrared spectroscopy.The results show that the extrusion process has the potential to fabricate PCM composite bars in a continuous fashion with a manufacturing throughput higher than traditional method;the fabricated PCM composites show enhanced properties (e.g.up to +70% increase in thermal diffusivity);and there is a clear link between extrusion process parameters and PCMs properties.Microstructural analyses show a more homogeneous structure with a lower extrusion speed;whereas a high extrusion speed gives a more microscopically heterogeneous structure with visible graphite agglomerates distributed relatively homogeneous macroscopically;and a higher graphite content gives a larger agglomerate size.The results of this work suggest that the elucidation of composition-process-property relationships is crucial:for a given formulation (composition), only through fine tuning of high throughput manufacturing process can make it possible to achieve the desired performance of the PCM composites.
基金Funding provided by U.S.Department of Energy Office of Energy EfficiencyRenewable Energy Building Technologies Office。
文摘Phase change materials(PCMs)are used in various thermal energy storage applications but are limited by their low thermal conductivity.One method to increase conductivity involves impregnating organic PCMs into highly porous conductive matrix materials.Of these materials,compressed expanded natural graphite(CENG)matrices have received the most attention.Despite this attention,the effect that CENG processing has on PCM saturation and overall matrix thermal conductivity has not been fully investigated.Therefore,the effect of the heat treatment process used to expand intercalated graphite flakes is evaluated here.Higher heat treatment temperatures yielded higher saturation rates and overall saturation at similar matrix porosities.For example,increasing temperature from 300℃to 700℃resulted in approximately 60%-70%increase in pore saturation after 100 minutes of soaking.The exposure time to heat treatment had less of an effect on PCM saturation.The exposure time had negligible effect above 30 min and above 500℃heating temperatures.However,because the expanded graphite was found to oxidize around 700℃,the use of longer exposure time in manufacturing applications can be beneficial if a shortened impregnation time is needed.Heat treatment conditions did not impact thermal conductivity.The composite latent heat of fusion was also reduced approximately proportionally to the PCM mass fraction.A local maximum in axial thermal conductivity was observed at around 83%porosity,which is similar to previous studies.The observed conductivity at this maximum was a factor of 81 times greater than the conductivity of the PCM.
基金supported by the Program for New Century Excellent Talents in University (Grant No. NCET-08-828)the Program for the China Geological Survey (No. 1212011120323)the Fundamental Research Funds for the Central Universities (No. 2011YXL003)
文摘A new potassium nitrate （KNO3）]diatomite shape-stabilized composite phase change material （SS- CPCM） was prepared by the mixing and sintering method. KNO3 served as the phase change material （PCM） for thermal energy storage, while diatomite acted as the carrier matrix to provide the structural strength and prevent the leakage of PCM. It was found that KNO3 could be retained 65 wt% into pores and on surfaces of diatomite without the leakage of melted KNO3 from the SS-CPCM. The calculated filling rate of molten KNO3 that could enter into the disc-like shape pore of diatomite verified the scanning elec- tronic microscopy images of SS-CPCM. X-ray diffraction and Fourier transform infrared spectroscopy results showed that no reaction occurred between KNO3 and diatomite, performing good compatibility. Accord- ing to the differential scanning calorimetry results, after 50 thermal cycles, the phase change temperatures for melting and freezing of SS-CPCM with 65 wt% KNO3 were changed from 330.23 ℃ and 332.90 ℃ to 330.11 ℃ and 332.84 ℃ and corresponding latent heats varied from 60.52 J/g and 47.30 J/g to 54.64 J/g and 41.25 J/g, respectively. The KNO3/diatomite SS-CPCM may be considered as a potential storage media in solar power plants for thermal energy storage.
基金supported by the Focused Deployment Project of the Chinese Academy of Sciences(KGZD-EW-302-1)Key Technologies R&D Program of China(No.2012BAA03B03)+1 种基金Natural Science Foundation of China(Grant No.21106151)the UK Engineering and Physical Sciences Research Council(EPSRC)under grant EP/K002252/1
文摘This paper discusses composite materials based on inorganic salts for medium- and high-temperature thermal energy storage application. The composites consist of a phase change material （PCM）, a ceramic material, and a high thermal conductivity material. The ceramic material forms a microstructural skeleton for encapsulation of the PCM and structural stability of the composites; the high thermal conductivity material enhances the overall thermal conductivity of the composites. Using a eutectic salt of lithium and sodium carbonates as the PCM, magnesium oxide as the ceramic skeleton, and either graphite flakes or carbon nanotubes as the thermal conductivity enhancer, we produced composites with good physical and chemical stability and high thermal conductivity. We found that the wettability of the molten salt on the ceramic and carbon materials significantly affects the microstructure of the composites.
文摘A form stable NaCl-Al2O3(50-50 wt-%)composite material for high temperature thermal energy storage was fabricated by cold sintering process,a process recently applied to the densification of ceramics at low temperature 300℃ under uniaxial pressure in the presence of small amount o f transient liquid.The fabricated composite achieved as high as 98.65% of the theoretical density.The NaCl-Al2O3 composite also retained the chloride salt without leakage after 30 heating-cooling cycles between 750℃-850℃ together with a holding period o f 24h at 850℃.X-ray diffraction measurements indicated congruent solubility o f the alumina in chloride salt,excellent compatibility o f NaCl with Al2O3,and chemical stability at high temperature.Structural analysis by scanning electron microscope also showed limited grain growth,high density,uniform NaCl distribution and clear faceted composite structure without inter-diffusion.The latent heat storage density o f 252.5J/g was obtained from simultaneous thermal analysis.Fracture strength test showed high sintered strength around 5 GPa after 50 min.The composite was found to have fair mass losses due to volatilization.Overall,cold sintering process has the potential to be an efficient,safe and cost-effective strategy for the fabrication of high temperature thermal energy storage materials.
