An approach for analyzing and optimizing sealing mechanism of ball valve made of nitrile butadiene rubber(NBR) with finite element method was presented. The Mooney-Rivlin hyperelastic material model was chosen to char...An approach for analyzing and optimizing sealing mechanism of ball valve made of nitrile butadiene rubber(NBR) with finite element method was presented. The Mooney-Rivlin hyperelastic material model was chosen to characterize NBR sealing, as it has been recommended in the similar applications. That is, NBR sealing was modeled as incompressible hyperelasticity, as well as the assumption of isotropic flow. The results illustrate the structural pressure and contact pressure on the contact surface, which shows that the NBR sealing mechanism is very suitable for sealing after dimension optimization.展开更多
Sealing analysis of sealing system in reactor pressure vessels is relevant with multiple nonlinear coupled-field effects, so even large-scale commercial finite element software cannot finish the complicated analysis. ...Sealing analysis of sealing system in reactor pressure vessels is relevant with multiple nonlinear coupled-field effects, so even large-scale commercial finite element software cannot finish the complicated analysis. A finite element method of 3D transient coupled thermo-elastic-plastic contact sealing analysis for reactor pressure vessels is presented, in which the surface nonlinearity, material nonlinearity, transient heat transfer nonlinearity and multiple coupled effect are taken into account and the sealing equation is coupling solved in iterative procedure. At the same time, a computational analysis program is developed, which is applied in the sealing analysis of experimental reactor pressure vessel, and the numerical results are in good coincidence with the experimental resuits. This program is also successful in analyzing the practical problem in engineering.展开更多
To overcome the current difficulties of high-precision machining and the high manufacturing and maintenance costs of spherical seals for deep-water drilling ball joints,a new spherical seal technique is proposed in th...To overcome the current difficulties of high-precision machining and the high manufacturing and maintenance costs of spherical seals for deep-water drilling ball joints,a new spherical seal technique is proposed in this paper.The spherical seal is mainly composed of silicone rubber and polytetrafluoroethylene(PTFE).Rational structural design makes the seal independent from the ball and other components,making it easy to replace if leakage occurs at its surface.PTFE can elastically deform over a certain deformation range,which guarantees that two sealing surfaces fit tightly together.O-Ring and PTFE elasticity makes up for any lack of accuracy during spherical machining and decreases the machining precision requirements for spherical surfaces.Using a finite element technique and nonlinear theory,the performance of the spherical seal under the influence of various factors is determined.The results show that the spherical seal designed in this paper exhibits excellent sealing performance under lowtemperature and high-pressure conditions.The spherical seal,a combination of an O-ring and PTFE,has the advantages of cheap manufacturing and maintenance costs and excellent sealing performance.展开更多
Elastomers are used in numerous engineering applications such as sealing components, it is therefore important to devise a method that can accurately predict elastomers’ response to load. Many applications that emplo...Elastomers are used in numerous engineering applications such as sealing components, it is therefore important to devise a method that can accurately predict elastomers’ response to load. Many applications that employ the use of these materials subject them to a nonlinear large strain;therefore the simple Hooke’s law is not sufficient to describe their material behaviour. This paper presents an approach to obtain material properties of elastomer under compression loading, based on hyperelastic strain formulation, through experimental test and finite element modelling. The paper focuses on the isotropic incompressible behaviour exhibited by elastomers, and obtains strain energy functions that satisfy the characteristic properties of a hyperelastic model. Data obtained from compression test on a nitrile rubber (NBR) specimen were used as material input into ABAQUS®—a finite element analysis software. A least square fitting technique was used to determine the coefficients of various stable hyperelastic models, based on Drucker’s stability criteria within the software. The strain energy functions obtained concentrate on material parameters which are related to physical quantities of the material molecular network they are subjected to in practical application. The approach benefits from mathematical simplicity, and possesses the property of the deformation mode dependency. Furthermore, a model validation procedure using a step-by-step method for parameters estimation is explained. The work herein is a nonlinear finite element modelling process that leads to an optimal solution and can be employed not only for elastomeric seals, but also for similar engineering assets.展开更多
Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. On...Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. Only elastic deformations of hydraulic reciprocating seals were discussed, and hydrodynamic effects were neglected in many studies. The physical process of the fluid-solid interaction effect did not be clearly presented in the existing fluid-solid interaction models for hydraulic reciprocating O-ring seals, and few of these models had been simultaneously validated through experiments. By exploring the physical process of the fluid-solid interaction effect of the hydraulic reciprocating O-ring seal, a numerical fluid-solid interaction model consisting of fluid lubrication, contact mechanics, asperity contact and elastic deformation analyses is constructed with an iterative procedure. With the SRV friction and wear tester, the experiments are performed to investigate the elastohydrodynamic lubrication characteristics of the O-ring seal. The regularity of the friction coefficient varying with the speed of reciprocating motion is obtained in the mixed lubrication condition. The experimental result is used to validate the fluid-solid interaction model. Based on the model, The elastohydrodynamic lubrication characteristics of the hydraulic reciprocating O-ring seal are presented respectively in the dry friction, mixed lubrication and full film lubrication conditions, including of the contact pressure, film thickness, friction coefficient, liquid film pressure and viscous shear stress in the sealing zone. The proposed numerical fluid-solid interaction model can be effectively used to analyze the operation characteristics of the hydraulic reciprocating O-ring seal, and can also be widely used to study other hydraulic reciprocating seals.展开更多
Character of contract pressure distribution between the outside surface of the sealing material and rigid cylinder wall depending on geometrical sizes and mechanical properties of a sealer under its unilateral compres...Character of contract pressure distribution between the outside surface of the sealing material and rigid cylinder wall depending on geometrical sizes and mechanical properties of a sealer under its unilateral compression, is defined. The magnitude of the axial load for achieving tightness is determined. The dependence between the magnitude of the axial load necessary for achieving tightness and geometrical sizes is determined. It is shown that with a decrease in the height of the sealing element, the axial load necessary for achieving tightness greatly increases. Threshold height of the sealer, above which contact pressure depends little on the magnitude of the axial load, is defined. The stress-strain state of the sealing element is defined with regard to viscous-elastic properties of its material. It is shown that this greatly influences its sealing ability.展开更多
Subsea wellhead connector is the key equipment for offshore oil and gas production. The working water depth is generally more than 500 m, so it has higher requirements for its sealing performance. In this paper, the V...Subsea wellhead connector is the key equipment for offshore oil and gas production. The working water depth is generally more than 500 m, so it has higher requirements for its sealing performance. In this paper, the VX gasket matched with H-4 subsea wellhead connector is taken as the research object, and the mechanical analysis under preload and production conditions is carried out. The finite element model of subsea wellhead connector is established by ABAQUS software, and the influence of axial preload, production pressure and material properties on the sealing performance of VX gasket is studied. The results show that the greater the axial preload, the greater the contact stress on the gasket surface;the contact stress decreases first and then increases linearly with the increase of production pressure;the material properties of the gasket are also an important factor affecting its sealing performance, 316L stainless steel is more suitable for gasket material than 304 stainless steel and Inconel625.展开更多
基金supported by Technical Center for High-Performance Valves from the Regional Innovation Center (RIC) Program of the Ministry of Knowledge Economy (MKE),Korea
文摘An approach for analyzing and optimizing sealing mechanism of ball valve made of nitrile butadiene rubber(NBR) with finite element method was presented. The Mooney-Rivlin hyperelastic material model was chosen to characterize NBR sealing, as it has been recommended in the similar applications. That is, NBR sealing was modeled as incompressible hyperelasticity, as well as the assumption of isotropic flow. The results illustrate the structural pressure and contact pressure on the contact surface, which shows that the NBR sealing mechanism is very suitable for sealing after dimension optimization.
文摘Sealing analysis of sealing system in reactor pressure vessels is relevant with multiple nonlinear coupled-field effects, so even large-scale commercial finite element software cannot finish the complicated analysis. A finite element method of 3D transient coupled thermo-elastic-plastic contact sealing analysis for reactor pressure vessels is presented, in which the surface nonlinearity, material nonlinearity, transient heat transfer nonlinearity and multiple coupled effect are taken into account and the sealing equation is coupling solved in iterative procedure. At the same time, a computational analysis program is developed, which is applied in the sealing analysis of experimental reactor pressure vessel, and the numerical results are in good coincidence with the experimental resuits. This program is also successful in analyzing the practical problem in engineering.
文摘To overcome the current difficulties of high-precision machining and the high manufacturing and maintenance costs of spherical seals for deep-water drilling ball joints,a new spherical seal technique is proposed in this paper.The spherical seal is mainly composed of silicone rubber and polytetrafluoroethylene(PTFE).Rational structural design makes the seal independent from the ball and other components,making it easy to replace if leakage occurs at its surface.PTFE can elastically deform over a certain deformation range,which guarantees that two sealing surfaces fit tightly together.O-Ring and PTFE elasticity makes up for any lack of accuracy during spherical machining and decreases the machining precision requirements for spherical surfaces.Using a finite element technique and nonlinear theory,the performance of the spherical seal under the influence of various factors is determined.The results show that the spherical seal designed in this paper exhibits excellent sealing performance under lowtemperature and high-pressure conditions.The spherical seal,a combination of an O-ring and PTFE,has the advantages of cheap manufacturing and maintenance costs and excellent sealing performance.
文摘Elastomers are used in numerous engineering applications such as sealing components, it is therefore important to devise a method that can accurately predict elastomers’ response to load. Many applications that employ the use of these materials subject them to a nonlinear large strain;therefore the simple Hooke’s law is not sufficient to describe their material behaviour. This paper presents an approach to obtain material properties of elastomer under compression loading, based on hyperelastic strain formulation, through experimental test and finite element modelling. The paper focuses on the isotropic incompressible behaviour exhibited by elastomers, and obtains strain energy functions that satisfy the characteristic properties of a hyperelastic model. Data obtained from compression test on a nitrile rubber (NBR) specimen were used as material input into ABAQUS®—a finite element analysis software. A least square fitting technique was used to determine the coefficients of various stable hyperelastic models, based on Drucker’s stability criteria within the software. The strain energy functions obtained concentrate on material parameters which are related to physical quantities of the material molecular network they are subjected to in practical application. The approach benefits from mathematical simplicity, and possesses the property of the deformation mode dependency. Furthermore, a model validation procedure using a step-by-step method for parameters estimation is explained. The work herein is a nonlinear finite element modelling process that leads to an optimal solution and can be employed not only for elastomeric seals, but also for similar engineering assets.
基金supported by National Basic Research Program of China(973 Program,Grant No. 2009CB724304)Key Research Program of the State Key Laboratory of Tribology of Tsinghua University,China (Grant No. SKLT08A06)National Natural Science Foundation of China(Grant No. 50975157)
文摘Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. Only elastic deformations of hydraulic reciprocating seals were discussed, and hydrodynamic effects were neglected in many studies. The physical process of the fluid-solid interaction effect did not be clearly presented in the existing fluid-solid interaction models for hydraulic reciprocating O-ring seals, and few of these models had been simultaneously validated through experiments. By exploring the physical process of the fluid-solid interaction effect of the hydraulic reciprocating O-ring seal, a numerical fluid-solid interaction model consisting of fluid lubrication, contact mechanics, asperity contact and elastic deformation analyses is constructed with an iterative procedure. With the SRV friction and wear tester, the experiments are performed to investigate the elastohydrodynamic lubrication characteristics of the O-ring seal. The regularity of the friction coefficient varying with the speed of reciprocating motion is obtained in the mixed lubrication condition. The experimental result is used to validate the fluid-solid interaction model. Based on the model, The elastohydrodynamic lubrication characteristics of the hydraulic reciprocating O-ring seal are presented respectively in the dry friction, mixed lubrication and full film lubrication conditions, including of the contact pressure, film thickness, friction coefficient, liquid film pressure and viscous shear stress in the sealing zone. The proposed numerical fluid-solid interaction model can be effectively used to analyze the operation characteristics of the hydraulic reciprocating O-ring seal, and can also be widely used to study other hydraulic reciprocating seals.
文摘Character of contract pressure distribution between the outside surface of the sealing material and rigid cylinder wall depending on geometrical sizes and mechanical properties of a sealer under its unilateral compression, is defined. The magnitude of the axial load for achieving tightness is determined. The dependence between the magnitude of the axial load necessary for achieving tightness and geometrical sizes is determined. It is shown that with a decrease in the height of the sealing element, the axial load necessary for achieving tightness greatly increases. Threshold height of the sealer, above which contact pressure depends little on the magnitude of the axial load, is defined. The stress-strain state of the sealing element is defined with regard to viscous-elastic properties of its material. It is shown that this greatly influences its sealing ability.
文摘Subsea wellhead connector is the key equipment for offshore oil and gas production. The working water depth is generally more than 500 m, so it has higher requirements for its sealing performance. In this paper, the VX gasket matched with H-4 subsea wellhead connector is taken as the research object, and the mechanical analysis under preload and production conditions is carried out. The finite element model of subsea wellhead connector is established by ABAQUS software, and the influence of axial preload, production pressure and material properties on the sealing performance of VX gasket is studied. The results show that the greater the axial preload, the greater the contact stress on the gasket surface;the contact stress decreases first and then increases linearly with the increase of production pressure;the material properties of the gasket are also an important factor affecting its sealing performance, 316L stainless steel is more suitable for gasket material than 304 stainless steel and Inconel625.