Discrete Particle Simulation of Gas-Solid Flow in Air-Blowing Seed Metering Device

In this paper,the gas and seed flow characters in the air-blowing seed metering device are investigated by using the coupled computational fluid dynamics and discrete element method(CFD-DEM)in three dimensions(3D).The method of establishing boundary model based on the computer-aided design(CAD)drawing,has been used to build the boundary model of seed metering device.The 3D laser scanning technique and multi-element method are adopted to establish the particle model.Through a combined numerical and experimental effort,using 3D CFD-DEM software,which is based on the in-house codes,the mechanisms governing the gas and solid dynamic behaviors in the seed metering device have been studied.The gas velocity field and the effect of different rotational speeds and air pressures on the seeding performance and particle velocity have been studied,similar agreements between numerical and experimental results are gained.This reveals that the 3D CFD-DEM model established is able to predict the performance of the air-blowing seed metering device.It can be used to design and optimize the air-blowing seed metering device and other similar agriculture devices.

Vacuum and Air Flow for 2QXP-1 Vacuum Precision Seed Metering

Vacuum precision seed metering is the key part of vacuum seed planter. Planting performance of planter is affected by vacuum and air flow which are important parameters for choosing fan. Effects of qualification percent and miss percent on air chamber vacuum 3, 4, 5 and 6 kPa were studied at different operating speeds. The results showed that operating performance of the seed metering was excellent when air chamber vacuum was 5 and 6 kPa, which air flow was 7.4-8.0 m3·s-1 and 8.0-8.8 m3·s-1 , respectively.

Design and experiment of the pneumatic double disc precision seed metering device for Chinese flowering cabbage

Single seed metering devices for Chinese flowering cabbage planting machines have suffered such deficiencies as low efficiency,poor accuracy,and instability.To overcome these limitations,a pneumatic double disc precision seed metering device was designed.This innovative device can simultaneously plant four rows,considering the specific agricultural requirements and the geometric characteristics for Chinese flowering cabbage seeds.The precise parameters of the key component seed disc were derived through theoretical calculation.In addition,a detailed account was given for the working principle and workflow of the seed metering device.The discrete element method and EDEM software were employed to optimize the seed disc by exploring the effects of seed disc rotational speed and interleaving seed slots on seed viability.Orthogonal rotation experiments were conducted to evaluate the impact of seed disc rotational speed and negative pressure.While rates of qualified seeding,double seeding and missing seeding were adopted as test indicators.Testing results show that,at a seed disc rotational speed of 41.5 r/min and a negative pressure of 3.80 kPa,the average qualified seeding rate is 90.13%,the average missing seeding rate is 3.30%,and the average double seeding rate is 6.02%.These values satisfy the agricultural requirements for planting Chinese flowering cabbage.The findings can also provide valuable insights for the structural optimization and design of precision seed metering devices for Chinese flowering cabbage.

Design of an active seed throwing and cleaning unit for pneumatic rice seed metering device

To address the clogging of the rice seed metering device after a long period of operation without affecting the precision of normal seeding,an active seed throwing and cleaning unit was designed based on the fact that magnets of the same pole were mutually exclusive.The working principle of the two devices was analysed theoretically,and a mechanical model was created according to the relationship between the repulsion forces of magnets and the spring forces of springs.The super hybrid rice Y-2 You 900 with 22.5%moisture content(wet basis)was used as the test object.The whole factor experiments were carried out under different negative pressures,rotational speeds of the suction plates,and lengths of probes.The results indicated that under any test conditions,the active seed throwing and cleaning unit worked normally.The results of high-speed photography showed that the rate of seed cleaning was 100%.The results also showed that the optimal negative pressure was 0.8 kPa.The probability of 1-3 seeds per hill for the seed metering device was approximately 95%under the optimal negative pressure.The optimal length of the probe was found to be 2 mm.The average qualified rate of hill space was 96.04%under the optimal length of probe,the longer the length of the probe,the lower the qualified rate of hill space.It also showed that an active seed throwing and cleaning unit could effectively avoid the hole clogging caused by the long-term operation and had no influence on the normal operation of the pneumatic rice seed metering device.The active seed throwing and cleaning unit improved the stability of the seed metering device,and the research provided a reference for the optimal design of seed throwing and cleaning structures of the pneumatic rice seed metering device.

Development of mechatronic driving system for seed meters equipped on conventional precision corn planter

Precision planters are more and more widely used for planting corn in China.Seed meters of conventional precision corn planters are usually driven by ground wheel and chain and sprocket system at present.Because of the slippage of ground wheels and vibration of chains,planting accuracy cannot be ensured,especially at higher forward speed.To improve the planting performance of precision planters,a mechatronic driving system was designed and its field working performance was evaluated in this research.A two-row pneumatic precision planter was modified to allow simultaneously using two different driving systems,i.e,with one row unit equipped with the newly designed mechatronic driving system and the other row unit equipped with conventional mechanical driving system,and used for planting at three forward speeds(9,11 and 12 km/h)on no-tillage and rotary-tillage lands.The distances between adjacent seeds in each plot were measured and the indices of uniformity in seed spacing,quality of feeding index(QFI),missing-seeding index and precision index were analyzed.With the average 4.70%increase of QFI and 3.54%decrease of missing-seeding index,the mechatronic driving system performed better than the mechanical driving system both on no-tillage and rotary-tillage lands at each forward speed.The values of QFI,missing-seeding index and precision index of the mechatronic driving system on rotary-tillage land are comparable to those on no-tillage land,by contrast,these indices of the mechanical driving system on rotary-tillage land are significantly worse than those on no-tillage land.The result indicates that the mechatronic driving system can eliminate the effect of ground wheel slippage on planting quality and maintain the uniformity of seed distribution.Although the QFI,missing-seeding index and precision index become worse with the increase of forward speed,with the worst values of QFI of 89.93%,missing-seeding index of 5.08%and precision index of 18.92%at the highest forward speed of 12 km/h,the mechatronic driving system can reduce the effect of forward speed on planting accuracy effectively.The result indicates that planters equipped with the mechatronic driving system are suitable for high speed planting.As compared to the mechanical driving system,the advantage of the mechatronic driving system is more noticeable especially when the forward speed is more than 11 km/h.

Design and indoor simulated experiment of pneumatic rice seed metering device

In order to meet the agronomy demand for hybrid rice direct seeding,a novel precise pneumatic rice seed metering device was designed with groups of sucking holes plate,by which 3-4 seeds could be synchronously sucked and synchronously dropped into the paddy field.The plate was divided into five sections:seed sucking,seed clearing,seed carrying,seed dropping,and blank sections.The seeds were sucked in sucking section by the vacuum,carried and rotated to the dropping section with the plate,blown away in dropping section by the positive pressure air,and thrown into the dropping tube.The influences of the hole diameter,vacuum degree,and clear-up equipment on precision of metering device were discussed.Experiments were conducted to investigate the seeding precision and simulate the field emergence rates on the indoor seeding test-bed.The subjects were pregnant Indic hybrid Peizataifeng under two kinds of moisture content(23.43%and 26.07%).Other experiment conditions included the vacuum degree of 2.60 kPa,the rotation speed of seed sucking plate of 30 r/min,three sucking holes with a diameter of 1.6 mm,and the seed layer thickness of 25 mm.The seeding results showed that,in condition of no more than two seeds per hill,the emergence probabilities under the two moisture contents were 11.82%and 11.95%,respectively,and in condition of 3-4 seeds per hill,the results were 64.81%and 65.84%,respectively.With 2-5 seeds per hill,the results were 92.08%and 92.60%,respectively.If the emergence probability was 80%,under the two moisture contents,the no seed per hill probabilities were 1.33%and 0.80%respectively;the probabilities with 3-4 seeds per hill were 56.13%and 56.40%respectively;the probabilities with 5 or more seeds per hill were 10.67%and 10.13%respectively;the probabilities with 2-5 seeds per hill were 87.60%and 88.13%respectively.The results showed the simulated experiment was an efficient and economic method to assess the capability of pneumatic rice seed drilling metering device,and the precise pneumatic rice seed drilling metering device had a good prospect in practical application.

Optimization design and experiment on ripple surface type pickup finger of precision maize seed metering device

A ripple surface type pickup finger was designed to improve the performance of pickup finger precision maize seed metering device and to provide a solution for precision maize planter.The main structure and working principle of seed metering device were detailed in this paper.The dimension size distributions of maize seeds in different types were studied,the gestures of seeds clamped by pickup finger were analyzed,and the clamping dynamical model of pickup finger was established by theoretical analysis.To optimize the structural parameters of ripple surface type pickup finger,the discrete element method(DEM)model of pickup finger precision maize seed metering device was established by the discrete element software EDEM.The numerical simulations of orthogonal seeding performance experiments were conducted to analyze the influences of these factors on the quality of seeding.The rotational speed,wavelength of ripple surface and amplitude of ripple surface were selected as the experimental factors.The average seeding qualified index and the average seeding coefficient of variation on four different types of maize seeds were chosen for evaluating the seeding performance.The results showed that,the average seeding qualified index was 93.35%and the average seeding coefficient of variation was 11.23%under conditions of the 25 r/min rotational speed,8 mm wavelength of ripple surface and 2 mm amplitude of ripple surface.Under the same condition,the bench test was done which showed that the results of test and simulation were consistent.The maximum error of qualified index was 1.95%and the qualified index of improved seed metering device exceeded the original one by 12.34%.The working performance can meet the requirements of precision maize seeding.

Design and experiment of an air-suction potato seed metering device

An air-suction potato seed metering device was designed to improve the performance of the large-size seed crops planting equipment and provide a solution for problems on the mechanical potato seeder,such as high multiple-seeding index,high missing-seeding index,low qualified index,and limited versatility.The main structure and operation parameters in terms of rotating speed of the device,seeds height and pickup vacuum pressure were determined by theoretical analysis.Two orthogonal tests,conventional tuber(the triaxial average diameter is about 38-57 mm)test and mini-tuber(the triaxial average diameter is about 12-36 mm)test,were conducted to analyze the influences of these factors on the quality of seeding.The multiple-seeding index,missing-seeding index and qualified index were chosen for evaluating the working performance.The results of conventional tuber test showed that,the multiple-seeding index was 1.1%,the missing-seeding index was 0.8%and the qualified index was 98.1%under conditions of the 30 r/min rotating speed,25 cm seeds height and 10 kPa pickup vacuum pressure.The results of mini-tuber test showed that the multiple-seeding index was 0.5%,the missing-seeding index was 0.6%and the qualified index was 98.9%under conditions of 35 r/min rotating speed,17 cm seeds height and 3.5 kPa pickup vacuum.The working performances of the device can meet the requirements of precision seeding.

Design and key parameter optimization of an agitated soybean seed metering device with horizontal seed filling

Since the low seed filling speed of mechanical seed metering devices reduces the low qualified rate of seed spacing during high-speed practices,it is significant to design agitated seed metering devices with horizontal seed filling that are suitable for high-speed practices.The combination of horizontal seed filling and agitated seed filling can accelerate the seed filling of mechanical seed metering devices,and improve the qualified rate of seed spacing during high-speed practices.In this study,theoretical analysis,discrete element method-based simulation and indoor bench test verification were conducted to investigate how key parameters of the agitated seed metering device with horizontal seed filling(angles,installation position and number of agitating plates,diameters of convex spoons)would affect the characteristics of soybean seed movement,seed number and seeding performance(qualified index,multiple index,missing seeding index)under different working speeds.Computer-based simulation,test design and regression analysis were combined to analyze the population moving rules and optimize the design parameters of seed metering devices.Based on the test scheme as designed,simulations were conducted on Fluent EDEM,and the optimal angle of the agitating plates was determined by analyzing the population migrating rules.Regression equations were established through the regression of test results,and used to find out the optimal design parameters(diameter of convex spoon,positions and number of agitating plates)of seed metering devices.Then the optimal parameter combination among different working conditions was determined that the angle,position and number of agitating plates were 30°,24.4 mm,and 13,respectively,and the diameter of convex spoon was 11.0 mm.With the optimal parameter combination and at the seeding speed of 12 km/h,the qualified index,multiple index and missing seeding index were 93.1%,2.1%and 4.8%,respectively.Under high-speed practices,the new seed metering device was not significantly different from the pneumatic seed metering device,but significantly outperformed the mechanical seed metering device.

Design, development and field assessment of a controlled seed metering unit to be used in grain drills for direct seeding of wheat

A newcontrolled seed metering unit was designed and mounted on a common grain drill for direct seeding of wheat(DSW).It comprised the following main parts:(a)a variable-rate controlled direct current motor(DCM)as seed metering shaft driver,(b)two digital encoders for sensing the rotational speed of supplemental ground wheel(SGW)and seed metering shaft and(c)a control box to handle and process the data of the unit.According to the considered closed-loop control system,the designed control box regularly checked the revolution per minute(RPM)of seed metering shaft,as operation feedback,using its digital encoder output.The seeding ratewas determined based on the calculated error signal and output signal of the digital encoder of the SGW.A field with four different levels of wheat stubble coverage(10%,30%,40%and 50%)was selected for evaluation of the fabricated seed metering unit(FSMU).The dynamic tests were conducted to compare the performance of installed FSMU on the grain drill and equipped grain drill with common seed metering unit(CSMU)at three forward speeds of 4,6 and 8(Km/h)for DSW.Results of the FSMU assessment demonstrated that an increase in forwardspeed of grain drill(FSGD)and stubble coverage did not significantly affect the seeding rate in the grain drill forDSW.Using theFSMU reduced the coefficient of variation(CV)by approximately 50%.Consequently,applying the FSMU on the common grain drill led to a desirable seeding rate at different forward speeds of the grain drill and stubble existence.

Effect of travel speed on seed spacing uniformity of corn seed meter

Both seeding performance of seed metering unit and travel speed of seed planter have significant effects on seeding quality,thereby affecting crop growth and yields.In order to determine the effects of different travel speeds on seed spacing uniformity,four different types of seed meters were evaluated at five different travel speeds on seed meter test bench and in field.The tested seed meters included a finger pickup seed meter,a scoop-wheel seed meter,an air-pressure type seed meter and an air-blowing type seed meter.The seeding performance of the horizontal distribution of seeds within a row was described by using the coefficient of variation,the quality of feed index,the multiple index and the miss-seeding index.Experiments were performed in laboratory and field,respectively.Results indicated that different travel speeds have statistically significant effects on seed spacing uniformity.The four types of seed meters performed better on the seed meter test bench than in the field.Coefficient of variation increases and quality of feed index decreases as the travel speed of seed planter increases.The best seed spacing uniformity was obtained with the air-pressure type seed meter,followed with the air-blowing type seed meter,the finger pickup seed meter and the scoop-wheel seed meter.There were considerable differences between the performances of the scoop-wheel seed meter in the bench test and field test;the seeding qualities were much better in the bench test than in the field test.The scoop-wheel seed meter is more sensitive to vibration than the other types of seed meters.

Design and experiment of the double-seed hole seeding precision seed metering device for peanuts

A secondary seeding precision double-seed peanut hole seeding seed metering device was designed to improve the performance of the peanut planting equipment and provide a solution for problems on the high seed charge that can cause poor cavitation and uniformity easily.The main structure and operation parameters in terms of groove length,seed charge height,seed-bed belt speed,and rotation speed of the seed metering wheel were determined through theoretical analysis.Single-factor and orthogonal tests were carried out through the JPS-12 seed metering device test bench,and the peanut variety Jinonghua-3 was selected as the test object.The single hole double-seed rate,qualified rate,the variation coefficient of hole spacing,and hole rate were chosen for evaluating the working performance.The results of the single-factor test showed that the seed metering performance is mainly affected by the groove length,the speed of the seed-bed belt and the rotation speed of the seed metering wheel,and the influence of the cavitation rate is minimal.The optimal seeding height is determined to be 40 mm.The results of the orthogonal test showed that the groove length was 27.3 mm,the seed-bed belt speed was 1.51 km/h,and the rotation speed of the seed metering wheel was 14.11 r/min.What’s more,a regression model based on the orthogonal test results was established,the qualified rate of the number of holes obtained after optimizing the model was 98.84%,the variation coefficient of hole spacing was 9.74%,and the hole rate was 1.40%.Notably,the working performances of the device can meet the requirement of precision seeding.

Optimizing the seed-cell filling performance of an inclined plate seed metering device using integrated ANN-PSO approach

Uniformseed distribution within the row is the prime objective of precision planters for better crop growth and yield.Inclined plate planters are generally used for sowing bold seeds likemaize,groundnut,chickpea,and their operating parameters like the forward speed of operation,the seedmetering plate inclination,and the seed level in the hopper affect the cell fill and subsequently the uniformseed distribution.Therefore,to achieve precise seed distribution,these parameters need to be optimized.In the present study,out of the different optimization techniques,a new intelligent optimization technique based on the integrated ANN-PSO approach has been used to achieve the set goal.A 3–5-1 artificial neural network(ANN)model was developed for predicting the cell fill of inclined plate seedmetering device,and the particle swarmoptimization(PSO)algorithmwas applied to obtain the optimum values of the operating parameters corresponding to 100%cell fill.The most appropriate optimal values of the forward speed of operation,the seed metering plate inclination,and the seed level in the hopper for achieving 100%cell fill were found to be 3 km/h,50-degree,and 75%of total height,respectively.The proposed integrated ANN-PSO approach was capable of predicting the optimal values of operating parameters with amaximumdeviation of 2%compared to the experimental results,thus confirmed the reliability of the proposed optimization technique.

Study on positive-negative pressure seed metering device for wide-seedling-strip-seeding

In order to solve the problem of poor uniformity of wheat strip sowing,this paper designs a positive-negative pressure wheat wide-seedling-strip-seeding precision seed metering device,which adopts the roller structure with the principle of combined positive-negative pressure.Through theoretical analysis and relevant data,the structure of the seed metering device and the structure of the positive-negative pressure air chamber were designed.The internal flow field conditions were simulated by Fluent software under different structural parameters.The design of the seed holes was completed by analyzing the pressure cloud diagram and the flow velocity vector diagram,and the optimal combination of parameters was obtained and the influence law of negative pressure on the flow field was obtained.The effect of rotational speed on the flow field was studied by EDEM-Fluent coupling technique.In this paper,a three-factor and three-level response surface test was conducted on a JPS-12 test bench with Liangxin-99 wheat as the research object.The experiment was conducted with the rotational speed of seed metering device,the negative pressure of seed suction and the seeding height as factors,and the qualified index,the reseeding index and the miss-seeding index as evaluation indicators.Through the test,the optimal structure and working parameters of the seed metering device were determined as follows:the diameter of the seed hole was 2 mm,and the number of seed holes per row was 28,negative pressure was−3.5 kPa,rotational speed of seed metering device was 19 r/min,and seeding height was 180 mm.Validation test was carried out on the optimized seed metering device:the qualified index was 80.62%,the reseeding index was 9.22%,and the miss-seeding index was 10.16%,which reached the parameter indicator in JB/T 10293-2013 Technical conditions of single seed(precision)seeder and met the agronomic requirements for wheat wide-seedling-strip-seeding.

气吸双行错置式玉米密植精量排种器设计与试验

针对大豆-玉米复合密植播种模式下传统气吸式排种器单行种盘高转速作业导致充种时间短、气流稳定性差,难以实现高速精量密植播种的问题,设计了一种气吸双行错置式玉米密植精量排种器,阐述了排种器结构与工作原理,对其工作过程及关键部件进行理论分析,构建充种和投种环节的种子力学模型,确定排种盘内外环型孔排布、投种轮、气室等关键结构参数,并开展单、双气道内负压分布、型孔内气流场特性分析,基于DEM-CFD耦合方法对排种器的排种过程进行仿真分析,以作业速度、气室结构和负压为试验因素,充种合格指数、重充指数和漏充指数为评价指标,优选出最优气室结构。通过台架试验开展不同气吸式排种器排种性能对比试验。试验结果表明,在作业速度为5~10 km/h的高速密植工况下,气吸双行错置式密植精量排种器排种合格指数均大于88.7%,且作业速度为10 km/h时,相较于常用单圆环气吸式排种器合格指数提高5.5个百分点,漏播指数降低5.6个百分点;田间试验结果表明,在作业速度为5 km/h下,播种合格指数为95.7%,重播指数为1.6%,漏播指数为2.8%。提出的气吸双行错置式玉米密植精量排种器在高速作业时拥有良好的排种性能,能够满足大豆-玉米高速精量密植播种要求。

水平圆盘式大豆单粒精密排种器的设计与试验

为了实现大豆单粒精密播种,设计了一种水平圆盘大豆单粒精密排种器,并对其工作原理进行了分析。依据大豆种子的物理参数,对排种盘的型孔尺寸、直径等参数进行了计算分析,确定型孔尺寸的长、宽和高分别为9、5、9mm。为了得到排种器的最佳性能,以排种器转速、大豆品种为试验因素,以排种合格指数、重播指数、漏播指数为试验指标,利用EDEM软件进行仿真试验,结果表明:当排种器最佳转速为40r/min时,排种合格率均大于96.4%,重播率小于2%,漏播率小于1.7%。在最佳参数下,进行台架试验验证,结果表明:当排种器转速为40r/min时,3个品种的大豆种子的排种合格率均大于96.5%,重播率小于2%,漏播率小于1.7%,能够满足大豆单粒精密播种的要求。

气吸式杂交稻单粒排种器研制

针对气力式水稻精量排种器充种不稳定、单粒播种精度不高和播种量大的问题,该研究设计了一种具有矩形吸种孔和辅助充种装置的气吸式杂交稻单粒排种器。根据“吉田优”型杂交稻的长短轴重力分布情况,确定排种盘吸种孔形状;基于CFD-DEM(Computational fluid dynamics,Discrete element method)流固耦合理论,以吸附力为指标,进行5类具有相同面积的吸种孔单因素仿真试验,确定吸附力最大的吸种孔规格为0.8 mm×2.25 mm;以该型吸种孔为基础,选取辅助充种角、工作转速和工作负压为试验因素,以单粒率S、多粒率M和漏播率L为试验指标,开展Box-Bhnken台架试验,对试验结果进行响应曲面分析和多目标优化,得到排种盘辅助充种角为80.90°、工作转速为42.65 r/min、工作负压为621 Pa时,排种器的单粒率为86.91%,漏播率为3.63%。验证试验结果的排种器单粒率为86.36%、漏播率为3.41%,与优化结果吻合。研究结果可为后续气吸式杂交稻单粒排种器的优化设计和直播机整机作业精度的提高提供指导。

玉米免耕播种机振动特性及对排种器排种性能的影响

为研究玉米免耕播种机振动特性以及振动对排种器漏播指数和重播指数的影响,搭建一套由振动加速度传感器、电荷放大器、USB采集卡组成的播种作业振动测试系统,在玉米免耕播种机免耕地表作业时进行振动测试采集播种作业的振动信号。因田间工作环境复杂,使用经典滤波法中的IIR滤波器滤除所采集振动信号中其他高频干扰信号,对田间采集振动信号进行时域分析,均方值作为时域分析指标值。结果表明:振动加速度均方根随着作业速度和旋耕机转速的增加呈线性增加,旋耕机转速和作业速度是引起玉米免耕播种机振动的主要因素,影响顺序为:旋耕机转速>作业速度。使用二次积分法对田间采集信号进行分析,得出播种机作业时最大振动位移为16.004mm,对振动信号进行频域分析,使用直接法求出功率谱密度。结果表明:玉米免耕播种机振动频率主要在0~100Hz之间,频率分布与旋耕机转速影响较大。根据田间振动信号所得工作参数搭建振动试验台,以播种机振动频率、振动幅值、作业速度为试验因素,合格指数、漏播指数为评价指标进行3因素3水平响应面试验。结果表明:作业速度、振动幅值和振动频率对合格指数和漏播指数影响较为显著。各因素对合格指数影响顺序为:振动幅值、作业速度、振动频率;各因素对漏播指数影响顺序为:振动幅值、振动频率、作业速度。研究结果可为降低玉米免耕播种机振动和优化指夹式排种器提供理论参考。

辣椒机械式自动精量排种器设计与试验

辣椒漂浮育苗具有占地面积小、育苗周期短和椒苗品质好的优点,播种环节要求一穴一粒精量播种,通常采用人工点播,存在劳动强度大和播种效率低的问题。针对以上问题,该研究以磁力回位型排种器为基础,设计了一种适于辣椒漂浮育苗的机械式自动精量排种器,并对关键机构进行设计,通过单因素试验获得曲柄直径、曲柄电机工作转速和种量的较优区间,以单粒合格指数、重播指数和漏播指数为指标进行三因素三水平正交试验,建立回归模型,并进行参数优化。试验结果表明,在排种器旋转倾角30°、旋转电机角速度0.07 rad/s(即生产率240盘/h),曲柄直径为30 mm、曲柄电机转速为230 r/min、种量为4千粒时,排种器的播种效果较好,单粒合格指数为91.04%,重播指数为5.21%,漏播指数为3.75%,相比于人工操作磁力回位型排种器,单粒合格指数提升了5.81个百分点,重播指数降低了6.45个百分点,满足辣椒漂浮育苗的播种要求,可为辣椒育苗轻简化生产和小籽粒种子的机械式精量排种器研究提供参考。

勺轮式蚕豆排种器设计与排种性能研究

为提升蚕豆机械化播种率,提出一种结构简单的勺轮式蚕豆排种器,分析不同排种转速与种子类型对排种性能的影响。首先,介绍勺轮式排种器结构与工作原理,统计分析蚕豆种子外形尺寸并划分为三类(小粒、中粒、大粒),设计蚕豆种子排种勺结构,理论分析排种器取种过程、清种过程与传种过程;然后,利用EDEM软件仿真排种器工作性能,建立排种器与三类蚕豆种子的仿真模型;最后,以合格指数、重播指数、漏播指数为排种性能评价标准,开展台架试验,验证勺轮式蚕豆排种器的可行性。结果表明:仿真环境下,排种器内蚕豆种子实际充种线的水平倾角与排种转速呈正相关。排种器适宜排种转速为10 r/min,中粒种子排种性能指标最优,其播种合格指数为90.3%,重播指数为6.9%,漏播指数为2.8%。当排种转速为10 r/min时,仿真试验的综合排种性能为:合格指数89.5%,重播指数6.25%,漏播指数4.25%;台架试验的综合排种性能为:合格指数89.2%、重播指数7.1%、漏播指数3.7%,与仿真试验结果基本一致,满足蚕豆播种要求,验证勺轮式蚕豆排种器的可行性。