Study of the reaction mechanism for preparing powdered activated coke with SO_(2)adsorption capability via one-step rapid activation method under flue gas atmosphere

In this study,the impact of different reaction times on the preparation of powdered activated carbon(PAC)using a one-step rapid activation method under flue gas atmosphere is investigated,and the underlying reaction mechanism is summarized.Results indicate that the reaction process of this method can be divided into three stages:stage I is the rapid release of volatiles and the rapid consumption of O_(2),primarily occurring within a reaction time range of 0-0.5 s;stage II is mainly the continuous release and diffusion of volatiles,which is the carbonization and activation coupling reaction stage,and the carbonization process is the main in this stage.This stage mainly occurs at the reaction time range of 0.5 -2.0 s when SL-coal is used as material,and that is 0.5-3.0 s when JJ-coal is used as material;stage III is mainly the activation stage,during which activated components diffuse to both the surface and interior of particles.This stage mainly involves the reaction stage of CO_(2)and H2O(g)activation,and it mainly occurs at the reaction time range of 2.0-4.0 s when SL-coal is used as material,and that is 3.0-4.0 s when JJ-coal is used as material.Besides,the main function of the first two stages is to provide more diffusion channels and contact surfaces/activation sites for the diffusion and activation of the activated components in the third stage.Mastering the reaction mechanism would serve as a crucial reference and foundation for designing the structure,size of the reactor,and optimal positioning of the activator nozzle in PAC preparation.

Aluminum and Activated Alumina Powder Additions on Microwave Synthesis of Al_(4)SiC_(4)

Aiming at improving the properties of magnesia carbon materials,silicon aluminum carbide(Al_(4)SiC_(4))containing materials were prepared using industrial aluminum powder,silicon carbide powder,and graphite as raw materials,and activated alumina powder as an additive,mixing thoroughly,pressing into cylinders and then firing at 1200℃for 30 min in a carbon embedded atmosphere by the microwave method.The effects of the aluminum powder addition(20%and 24%,by mass)and activated alumina powder addition(0,3%,5%and 7%,by mass)on the microwave synthesis of Al_(4)SiC_(4) as well as the effect of the obtained Al_(4)SiC_(4) containing material on the properties of magnesia carbon bricks were studied.The results show that:compared with the samples with 20%aluminum powder,those with 24%aluminum powder generate more Al_(4)SiC_(4).With the activated alumina powder addition increasing from 0 to 7%,the amount of Al_(4)SiC_(4) generated increases first and then decreases.Compared with the sample without activated alumina powder,the samples with activated alumina powder show lower bulk density and higher apparent porosity.With the activated alumina powder addition increasing from 3%to 7%,the bulk density of the samples increases first and then decreases,while the apparent porosity of the samples shows an opposite trend.The optimal additions are 24%aluminum powder and 5%activated alumina powder,and Al_(4)SiC_(4) synthesized in this sample has a hexagonal plate structure.With the synthesized Al_(4)SiC_(4) containing material added,the magnesia carbon brick has slightly increased cold modulus of rupture,basically the same modulus of elasticity and improved oxidation resistance.

Preparation of Nano-sized Zirconium Carbide Powders through a Novel Active Dilution Self-propagating High Temperature Synthesis Method

High quality nano-sized zirconium carbide （ZrC） powders were successfully fabricated via a developed chemical active dilution self-propagating high-temperature synthesis （SHS） method assisted by ball milling pretreatment process using traditional cheap zirconium dioxide powder （ZrO2）, magnesium powder （Mg） and sucrose （C12H22Oll） as raw materials. FSEM, TEM, HRTEM, SAED, XRD, FTIR and Raman, ICP- AES, laser particle size analyzer, oxygen and nitrogen analyzer, carbon/sulfur determinator and TG-DSC were employed for the characterization of the morphology, structure, chemical composition and thermal stability of the as-synthesized ZrC samples. The as-synthesized samples demonstrated high purity, low oxygen content and evenly distributed ZrC nano-powders with an average particle size of 50nm. In addition, the effects of endothermic rate and the possible chemical reaction mechanism were also discussed.

Mechanism of Suppressing ASR Using Ground Reactive Sandstone Powders instead of Cement

In order to understand the effect of powders ground from reactive sandstone replacing cement on reducing or suppressing alkali-silica reaction（ASR）, and to identify the mechanism of suppressing ASR by this powders, mortar and paste containing reactive sandstone powders of four replacement levels ranging from 10wt% to 40wt% and four specific surfaces areas ranging from 210 m^2/kg to 860 m^2/kg were studied. The experimental results showed that incorporation of 40wt% reactive sandstone powders could suppress ASR effectively except for mortar containing reactive sandstone powders with specific surface area of 610 m^2/kg, which disagreed with the most results reported that the higher reactive powder specific surface area, the smaller ASR expansion. By means of fl ame photometry, Fourier transform infrared spectroscopy（FT-IR） and thermo gravimetric analysis（TG）, the mechanism of reactive sandstone powders on reducing or suppressing ASR was soluble alkalis type of reactive sandstone powders and the competition of liberating and bonding alkali of cement paste containing reactive sandstone powders,when the ability of alkali bonding was greater than the ability of alkali liberation, ASR caused by reactive sandstone was supressed effectively.

Spark plasma sintering on mechanically activated W-Cu powders

Mechanically activated W-Cu powders were sintered by a spark plasma sinteringsystem (SPS) in order to develop a new process and improve the properties of the alloy. Propertiessuch as density and hardness were measured. The microstructures of the sintered W-Cu alloy sampleswere observed by SEM (scanning electron microscope). The results show that spark plasma sinteringcan obviously lower the sintering temperature and increase the density of the alloy. This processcan also improve the hardness of the alloy. SPS is an effective method to obtain W-Cu powders withhigh density and superior physical properties.

Preparation of High Activity Admixture from Steel Slag,Phosphate Slag and Limestone Powder

The problem of low disposal and utilization rate of bulk industrial solid waste needs to be solved.In this paper,a high-activity admixture composed of steel slag-phosphate slag-limestone powder was proposed for most of the solid waste with low activity and a negative impact on concrete workability,combining the characteristics of each solid waste.The paper demonstrates the feasibility and explains the principle of the composite system in terms of water requirement of standard consistency,setting time,workability,and mechanical properties,combined with the composition of the phases,hydration temperature,and microscopic morphology.The results showed that the steel slag:phosphate slag:limestone=5:2:3 gave the highest activity of the composite system,over 92%.Besides,the composite system had no significant effect on water demand and setting time compared to cement,and it could significantly increase the 7 and 28 d activity of the system.The composite system delayed the exothermic hydration of the cement and reduced the exothermic heat but had no effect on the hydration products.Therefore,the research in this paper dramatically improved the solid waste dissipation in concrete,reduced the amount of cement in concrete and positively responded to the national slogan of carbon neutral and peaking.

Mechanical Property and Microstructure of Cement Mortar with Carbonated Recycled Powder

Carbonated recycled powder as cementitious auxiliary material can reduce carbon emissions and realize high-quality recycling of recycled concrete.In this paper,microscopic property of recycled powder with three carbonation methods was tested through XRD and SEM,the mechanical property and microstructure of recycled powder mortar with three replacement rates were studied by ISO method and SEM,and the strengthening mechanism was analyzed.The results showed that the mechanical property of recycled powder mortar decreased with the increasing of replacement rate.It is suggested that the replacement rate of recycled powder should not exceed 20%.The strength index and activity index of carbonated recycled powder mortar were improved,in which the flexural strength was increased by 27.85%and compressive strength was increased by 20%at the maximum.Recycled powder can be quickly and completely carbonated,and the improvement effect of CH pre-soaking carbonation was the best.The activity index of carbonated recycled powder can meet the requirements of Grade II technical standard for recycled powder.Microscopic results revealed the activation mechanism of carbonated recycled powder such as surplus calcium source effect,alkaline polycondensation effect and carbonation enhancement effect.

Effects of tourmaline on microstructures and photocatalytic activity of TiO_2/SiO_2 composite powders

The SiO2/TiO2 composite powders including mineral tourmaline powders (T/SiO2/TiO2) were prepared from a sol made by a two-step hydrolysis method, using metasilicate ester as precursor. The powders were characterized by scanning electron microscopy (SEM). The photocatalytic activity of the sample was evaluated by the photocatalytic degradation of methyl orange. The effects of heat-treatment on the photocatalytic activity were discussed. It is found that the T/SiO2/TiO2 composite powders show higher photocatalytic activity when including 10% SiO2 and 4% tourmaline. Moreover, the photocatalytic mechanism of tourmaline on the powders was proposed.

Polyphenol content and antioxidant activity in mulberry powder treated at high temperature

The aim of this study was to investigate changes of polyphenols content and the antioxidant activity of mulberry fruit powder after heating at high temperature.The mulberry fruit powder was heated by baking method at different temperature and time.The DPPH scavenging ability,the OH^(•-) scavenging ability and the O_(2)^(•-) scavenging ability were used to evaluate the changes in the antioxidant activity of the mulberry fruit powder after the heat treatment.The results showed that 74.87%of the polyphenols in the mulberry powder were lost after heating at 150℃for 5 min,and almost all the polyphenols were lost with the increase of the heating time and temperature.The antioxidant experiment showed that the DPPH scavenging rate,OH^(•-) scavenging rate and O_(2)^(•-) scavenging rate of mulberry fruit powder were 68.90%,39.15%and 14.09%,respectively after treatment at 150℃ for 5 min.Mulberry fruit powder still has some potential to be added to baked goods as a functional ingredient.

Influence of Ultra Fine Glass Powder on the Properties and Microstructure of Mortars

This study focuses on the effect of ultrafine waste glass powder on cement strength,gas permeability and pore structure.Varying contents were considered,with particle sizes ranging from 2 to 20μm.Moreover,alkali activation was considered to ameliorate the reactivity and cementitious properties,which were assessed by using scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy(EDS),and specific surface area pore size distribution analysis.According to the results,without the addition of alkali activators,the performance of glass powder mortar decreases as the amount of glass powder increases,affecting various aspects such as strength and resistance to gas permeability.Only 5%glass powder mortar demonstrated a compressive strength at 60 days higher than that of the control group.However,adding alkali activator(CaO)during hydration ameliorated the hydration environment,increased the alkalinity of the composite system,activated the reactivity of glass powder,and enhanced the interaction of glass powder and pozzolanic reaction.In general,compared to ordinary cement mortar,alkali-activated glass powder mortar produces more hydration products,showcases elevated density,and exhibits improved gas resistance.Furthermore,alkali-activated glass powder mortar demonstrates an improvement in performance across various aspects as the content increases.At a substitution rate of 15%,the glass powder mortar reaches its optimal levels of strength and resistance to gas permeability,with a compressive strength increase ranging from 28.4%to 34%,and a gas permeation rate reduction between 51.8%and 66.7%.

Application of Activated Alumina Powders in Corundum Castables

There are many brands of activated alumina powders in the market and the products from different manufacturers exist subtle differences. In this work, four brands of activated alumina powder which are the mainstream products in China with the same marked particle size of 2-3 μm were added to corundum castables to investigate the effect of different activated alumina powder on properties of corundum castables. It is found that the multi-peak distribution, round-shape particle,low impurities content of alumina powder are of great benefit to the improvement of the overall performance of castables.Obvious CA6 frame structure formed in castables matrix is conductive to improving the thermal shock resistance and high temperature strength of castables. One kind of domestic alumina micropowder studied in this work has good application value and prospect in corundum castables because of the excellent comprehensive performance.

Pilot Study on Powder Active Carbon / Flotation/Microflocculation / Ultrafiltration Combined Process for Treatment of Reservoir Water

[Objective] The study aimed to discover the effects of powder active carbon（ PAC） /flotation /micro-flocculation /ultrafiltration combined process on the treatment of reservoir water. [Method]Taken the water from a mountainous reservoir for the initial samples,the parameters such as turbidity,COD Mn,chlorophyll-a and methylisobormeol（ MIB） of water samples were monitored before and after treated with combined processes of micro-flocculation /ultrafiltration, flotation /micro-flocculation /ultrafiltration, PAC /flotation /micro-flocculation /ultrafiltration. [Result] The results showed that the removal rates of turbidity of water samples by the above three processes were 97. 5%,98. 0% and 98. 6%,respectively. The removal rates of COD Mn were 30. 9%,35. 0% and 52. 0%. The removal rates of chlorophyll-a were 80. 6%,91. 0% and 99. 0%. The removal rates of MIB were 17. 0%,34. 2% and 97. 0%. [Conclusion]The PAC /flotation /micro-flocculation ultrafiltration combined process can be flexibly combined based on the characteristics of algae and odor in water,and is suitable for water plant construction or reconstruction.

Effects of Yb ^(3+)-Doping on Phase Transformation and Photocatalytic Activities of TiO_2 Nano-Powders

Yb 3+-doped TiO_2 composite nano-particles were prepared by the acid-catalyzed sol-gel method using Ti(OC_4H_9)_4 and Yb(NO_3)_3 as precursors. The effects of the amount of Yb 3+ doping and calcination temperature on the phase transformation, crystallite size, surface texture of the nanopowders were investigated by XRD and BET specific surface area. Their photocatalytic activities were evaluated using the photocatalytic degradation of methylene blue in aqueous solution as a probe reaction. At the interface, titanium ions substitute for ytterbium ions in the lattice of Yb_2O_3 to form Ti-O-Yb bonds, which cause distortion and inhibit the anatase to rutile phase transformation in TiO_2. The results indicate that Yb 3+-doping can enhance the photocatalytic activity of TiO_2 nano-powders as compared with pure TiO_2. 0.125%(mass fraction) Yb 3+ doped TiO_2 nano-powders calcined at 600 ℃ for 2 h show the highest photocatalytic activity. The increase in photoactivity is due to the effects of the factors such as crystal phase, crystallite size, surface chemical property, surface density of OH groups, and surface texture properties of the TiO_2 nano-powders.

Preparation and characterization of amorphous boron powder with high activity

The amorphous boron powders with high activity were prepared by the high-energy ball milling-combustion synthesis method. The effects of the milling rate and milling time on the crystallinity, microscopic morphology and reactivity of amorphous boron powder were studied. The results show that the crystallinity of amorphous nano-boron powder is only 22.5%, and its purity reaches 92.86%. The high-energy ball milling can significantly refine boron powder particle sizes, whose average particle sizes are smaller than 50 nm, and specific surface areas are of up to 70.03 m2/g. When the transmission electron beam irradiates the samples, they rapidly melt. It can be seen that the monomer amorphous boron size is less than 30 nm from the specimen melting traces, which indicates that the samples have high reactivity.

Microstructures of Sintered Mo-Cu Alloys with Mechanically Activated Powder

Mechanical activation and liquid phase sintering were used to manufacture high performance Mo-Cu alloy and develop new processes. The microstructures and properties of the alloy were investigated. The experimental results showed that: (1) the ball milled Mo/Cu powder has lamellar structure, (2) the microstructures of the sintered Mo-Cu alloy were homogenous compound structures of adhesive phase Cu linking Mo grains, (3) Mo grains frequently strung or gathered in Cu phase, and (4) the full densities of Mo-Cu alloy was achieved through sintering and special densification process. As a result, the properties of the alloy are good enough to satisfy various requirements.

Effect of powdered activated carbon on Chinese traditional medicine wastewater treatment in submerged membrane bioreactor with electronic control backwashing

Chinese traditional medicine wastewater, rich in macromolecule and easy to foam in aerobic biodegradation such as Glycosides, was treated by two identical bench-scale aerobic submerged membrane bioreactors （SMBRs） operated in parallel under the same feed, equipped with the same electronic control backwashing device. One was used as the control SMBR （CSMBR） while the other was dosed with powdered activated carbon （PAC） （PAC-amended SMBR, PSMBR）. The backwashing interval was 5 min. One suction period was about 90 min by adjusting preestablished backwashing vacuum and pump frequency. The average flux of CSMBR during a steady periodic state of 24 d （576 h） was 5.87 L/h with average hydraulic residence time （HRT） of 5.97 h and that of PSMBR during a steady periodic state of 30 d （720 h） was 5.85 L/h with average HRT of 5.99 h. The average total chemical oxygen demand （COD） removal efficiency of CSMBR was 89.29% with average organic loading rate （OLR） at 4.16 kg COD/（m^3.d） while that of PSMBR was 89.79% with average OLR at 5.50 kg COD/（m^3.d）. COD concentration in the effluent of both SMBRs achieved the second level of the general wastewater effluent standard GB8978-1996 for the raw medicine material industry （300 mg/L）. Hence, SMBR with electronic control backwashing was a viable process for medium-strength Chinese traditional medicine wastewater treatment. Moreover, the increasing rates of preestablished backwashing vacuum, pump frequency, and vacuum and flux loss caused by mixed liquor in PSMBR all lagged compared to those in CSMBR; thus the actual operating time of the PSMBR system without membrane cleaning was extended by up to 1.25 times in contrast with the CSMBR system, and the average total COD removal efficiency of PSMBR was enhanced with higher average OLR.

Activation mechanisms on potassium hydroxide enhanced microstructures development of coke powder

Coke powder is expected to be an excellent raw material to produce activated carbon because of its high carbon content. Potassium hydroxide(KOH), as an effective activation agent, was reported to be effective in activating coke powder. However, the microstructures development in the coke powder and its mechanisms when KOH was applied were still unclear. In this study, effects of KOH on the microstructure activation of coke powder were investigated using the surface area and pore structure analyzer, scanning electron microscope(SEM) and thermogravimetry-differential scanning calorimetry-mass spectrometry(TG-DSC-MS), etc. Results revealed that the addition KOH at its lower ratio(mass ratios of KOH and coke powder in a range of 0.5 and 1) decreased the specific surface area and average lateral sizes, but sharply increased of the specific surface area to 132 m^2·g^-1 and 355 m^2·g^-1 and decreased of the space size of aromatic crystallites upon the further increase of the KOH addition amounts(ratios of KOH and coke powder in a range of 3 and 7), generating a number of new micropores and mesopores. The mechanisms study implied surface reactions between KOH and aliphatic hydrocarbon side chain and other carbon functional groups of the coke powder to destruct aromatic crystallites in one dimension and broaden pores at lower KOH addition. In the activation process, KOH was decomposed to be more active components, which can be rapidly destruct the aromatic layers in spatial scope to form developed porous carbon structures within coke powder at higher KOH addition.

Microstructure and Properties of W-Cu Alloys Prepared with Mechanically Activated Powder

W-15% Cu (mass fraction) alloys were sintered with mechanically activated powder in order to develop new preparing processes and improve properties of alloys. The microstructures of the activated powder and the sintered alloy were observed. Properties such as density were measured. The results show that through mechanical activation, the particle size of the powder becomes finer to sub-micron or nanometer level, some copper was soluble in tungsten, and high density W-Cu alloys can be obtained by mechanically activated powder for its action to the activation sintering.

Evaluation of Powdered Activated Carbon Treatment Process in Petrochemical Wastewater Purification

The powdered activated carbon treatment(PACT) process has been widely used in many industrial fields, however,very few PACT processes are built for petrochemical wastewater treatment in China. An industrial PACT unit launched in a petrochemical plant was introduced and evaluated from both the practice and mechanism study. Practically, the PACT process showed excellent capability in pollutants removal, shock resistance, toxicity tolerance, and the COD and ammoniumN in effluent of PACT unit assisted by PAC was equal to 15.5 mg/L and 0.7 mg/L lower than that without PAC addition,respectively. The wet oxidation regeneration unit was quite efficient in supplying regenerated PAC, and, however, the hard calcium sulphate scale and the high pollutant concentration solution needed to be carefully controlled. Moreover, although the carbon balance showed that the adsorption capability of regenerated PAC was negligible, the biological tests proved that the regenerated PAC increased microbe activity up to 17% more than pure activated sludge system, which was almost compatible with the fresh activated carbon.

Effect of mechanical activation on TiC synthesis reaction in Al-Ti-C powder mixture

After milling in a high energy ball miller for various times, the synthesis reaction process of the Al Ti C powder mixture were investigated by difference thermal analysis (DTA) and X ray diffractometry (XRD). According to the patterns of reaction peaks on the DTA curves, the activation energy of each reaction was calculated. The experimental results of DTA show that the synthesis reaction of Al Ti C powder mixture can be enhanced after high energy milling. The longer the milling time, the lower the reaction temperature. The synthesis reaction of TiC is transformed from Ti+C→TiC to Al 3Ti+C→TiC+3Al with long period milling. Meanwhile, the activation energy of the reaction reduces with increasing milling time. The effect of milling time on reduced activation energy for low temperature region is more significant than that for high temperature region.