Effect of Rare Earth on Microstructure of Vacuum Melting Ni-Based Self-Fluxing Alloy Coatings

The Ni-based self-fluxing alloy coating containing RE was acquired by the technique of vacuum melting on the hypoeutectoid steel (Fe-0.45%C) matrix. By X-ray diffraction, SEM and EDX, the microstructure and phase structure of section of coating and the microstructure near the interface between coating and matrix were investigated, and the effect of RE on microstructure of coating was also discussed. The results show that the microstructure of the NiCrBSi alloy coating is composed of Ni-based solid solution and a lot of massive, globular and needle secondary phases CrB, Ni_3B, Cr_7C_3, Cr_(23)C_6 among the solid solution. The metallurgical binding between steel matrix and coating is realized. RE makes needle phase of alloy coating vanish. New phases of NiB and Cr_(6.5)Ni_(2.5)Si are precipitated from alloy coating, and secondary phases of alloy coating are sphericized. Consequently, RE also hinders the diffusion of Ni, Cr and Si atoms from coating to matrix and Fe atoms from matrix to coating, holds back the dilution of Fe for NiCrBSi alloy coating, and assures the chemical composition of the alloy coating.

Microstructure,properties and first principles calculation of titanium alloy/steel by Nd: YAG laser self-fluxing welding

The experiment of Nd： YAG pulsed laser self-fluxing welding for 304 stainless steel/Ti6Al4V titanium alloy dissimilar metal was carried out. The microstructure properties of welded joint were analyzed by SEM, EDS and XRD. The equilibrium lattice constants, enthalpies of formation, cohesive energies, mechanical properties, Debye temperatures and valence electron structures of Ti-Fe intermetallic compounds （IMCs） were calculated by the first principle pseudopotential plane wave method based on density functional theory （DFT）. According to the thermodynamic data of Ti-Fe-Cr compounds, the Gibbs free energy per mole of compound at different temperatures was calculated and their thermal stability was compared. The results show that there are no macroscopic cracks in the welded joints, and the IMCs distributed evenly along the welding interface exhibits 3 distinct layers of microstructure with different colors. The welds interface generates IMCs of TiFe, TiFe 2 and a small amount of Ti 5Cr 7Fe 17 IMCs. Ti-Fe IMCs with high thermodynamic stability and easy alloying formation. The results of Gibbs free energies show that the sequence of precipitates in the interface is Ti 5Cr 7Fe 17 , TiFe 2 and TiFe in high temperature during the metallurgical reaction. The G/B values of Ti-Fe IMCs are greater than the critical value of 0.5, indicating that it is an intrinsic brittleness.

Research progress of laser cladding self-fluxing alloy coatings on titanium alloys

Laser cladding is a new surface modification technology, and is widely used for fabricating wear and corrosion resistant composites coatings. Self-fluxing alloys have many advantages, such as excellent properties of deoxidizing and slagging, high wear resistance, low melting point and easy cladding, and are often used in laser cladding to improve wear and corrosion resistance of titanium and its alloys. In this paper, the recent development of Ni-based and Co-based self-fluxing alloy coatings which includes the influenee of rare earth and ceramic particles in coatings are summarized. Besides, the effects of processing parameters, such as laser power and scanning speed, on coatings are reviewed. Finally, the trend of development in the future is forecasted.

Microstructure of Ni-Based Self-Fluxing Alloy Sprayed Coating

The microstructure of a Ni-based self-fluxing alloy coating produced by an oxygen-acetylene flame spraying Ni-16.5Cr-3.3B-4.7Si-4.4Fe-0.8C system alloy powder onto a common steel substrate was investigated by microanalysis methods.The phases in the coating were observed by SEM and determined by XEDS X-Ray energy spectrum and X-Ray diffraction patterns.Meanwhile,some molecular formulas were calculated.

Microstructure and bonding strength of Ni-based alloy coating

A Ni-Cr-B-Si coating technique was developed and successfully applied on austenite grey iron substrate in a conventional resistance furnace under graphite powder protection. The microstructure, phase distribution, chemical composition profile and microhardness along the coating layer depth were investigated. Shear strength of the coating was also tested. Microanalysis shows that the coating is consist of γ-Ni solution and γ-Ni+Ni3B lamellar eutectic, as well as small amount of Cr5B3 particles. Diffusion induced metallurgical bonding occurs at the coating/substrate interfaces, and the higher the temperature, the more sufficient elements diffused, the broader interfusion region and the larger bonding strength, but it has an optimum value. And the bonding strength at the interface can be enable to reach 250-270 MPa, which is nearly the same as that of processed by flame spray. The microhardness along the coating layer depth shows a gradient distribution manner.

Single crystal growth and characterizations of iron arsenide superconductor BaFe_(2-x)Ni_xAs_2(0.0≤x≤0.12)

A series of big single crystals of BaFeFe2-xNixAs2 have been prepared by the FeAs self-flux method, with nominal nickel doping x = 0--0.12. The dimensions of the cleaved crystals are over 10~mm along ab plane and ～ 2~mm in maximum along the c direction. The measurements of x-ray diffraction, electrical resistance and magnetic property are carried out on the crystals. For the undoped parent compound BaFe2As2, both resistance and magnetization data display an anomaly associated with spin density wave and/or structural phase transition, with the transition temperatures at ～ 138~K. For Ni-doped BaFe2-xNixAs2 crystals, the superconducting critical temperature Tc ranges from 4.3~K for x=0.06 sample to 20~K for the optimally doped x=0.10 crystal.

Eu^(2+) and Dy^(3+) codoped(Ca,Sr)_7(SiO_3)_6Cl_2 highly efficient yellow phosphor

Eu2＋ and Dy3＋ codoped （Ca, Sr）7（SiO3）6C12 yellow phosphors were successfully synthesized by self-flux method. The structure, morphology and photoluminescence properties were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and photoluminescence spectra. The as-prepared phosphor showed a broad emission spectrum centered at 550 nm for Eu2＋ single-doped phosphor, while located at 548 544 nm for the Eu2＋, Dy3＋ codoped samples under excitation at 380 nm light. The emission intensity was greatly improved when Dy3＋ was doped into the （Ca,Sr）7（SiO3）6C12：Eu2＋ system. The composition-optimized sample with 3 mol.% of Dy3＋ and constant 10 tool.% of Eu2＋ exhibited a 220% PL enhancement compared to the phosphor with 10 tool.% Eu2＋ single-doped. Meanwhile, it was found that the quantum efficiency of phosphor namely （Ca,Sr）7（SiO3）6Cl2：3 tool.% Dy3＋ 10 mol.% Euz＋ could get up to 24.6%. The synthesized yellow-emitting （Ca,Sr）7（SiO3）6C12：Dy3＋,Eu2＋ is a promising candidate as high-efficiency yellow phosphor for NUV-excited white LEDs.