IGLP-62 multi-purpose small-sized rotary tiller is a tool of production urgently needed for “Vegetable Supplying System”in China. It is mainly used for rotary cultivation as well as for fertilizer mixing and stubble...IGLP-62 multi-purpose small-sized rotary tiller is a tool of production urgently needed for “Vegetable Supplying System”in China. It is mainly used for rotary cultivation as well as for fertilizer mixing and stubble mulching in greenhouses. And it can be used for open vegetable plots and orchards as well. The machine is characterized by the integration of rotary tilling with driving. It has a good performance of clod crushing and high capacity. It is equipped with a power-take-off shaft to drive a water pump, thresher or rice mill. Thus the machine solved the long-standing problem of heavy manual labour in greenhouses. So it is a kind of ideal hand cultivation machinery of horticultural type.展开更多
The research on the self-propelled electric tiller is vital for further improving the quality and efficiency of greenhouse rotary tillage operation,reducing the work intensity and operation risk of operators,and achie...The research on the self-propelled electric tiller is vital for further improving the quality and efficiency of greenhouse rotary tillage operation,reducing the work intensity and operation risk of operators,and achieving environmentally friendly characteristics.Most of the existing self-propelled tillers rely on manual adjustment of the tillage depth.Moreover,the consistency and stability of the tillage depth are difficult to guarantee.In this study,the automatic control method of tillage depth of a self-propelled electric tiller is investigated.A method of applying the fuzzy PID(Proportional Integral Derivative)control method to the tillage depth adjustment system of a tiller is also proposed to realize automatic control.The system uses the real-time detection of the resistance sensor and angle sensor.The controller runs the electronically controlled hydraulic system to adjust the force and position comprehensively.The fuzzy control algorithm is used in the operation error control to realize the double-parameter control of the tillage depth.The simulation and experimental verification of the system are conducted.Results show that the control system applying fuzzy PID can improve the soil breaking rate by 3%in the operation process based on reducing the stability variation of tillage depth by 24%.The control strategy can reach the set value of tillage depth quickly and accurately.It can also meet the requirement of tillage depth consistency during the operation.展开更多
针对目前大多数茶园松土装置使用的旋耕刀区域针对性不强,不适用于南方山地丘陵地形,耕作效果不佳、耗能大、土壤保墒能力差等问题,应用离散元法对旋耕刀的工作过程进行动力学仿真和结构优化.以福建山地茶园土壤为试验样本,采用Hertz-Mi...针对目前大多数茶园松土装置使用的旋耕刀区域针对性不强,不适用于南方山地丘陵地形,耕作效果不佳、耗能大、土壤保墒能力差等问题,应用离散元法对旋耕刀的工作过程进行动力学仿真和结构优化.以福建山地茶园土壤为试验样本,采用Hertz-Mindlin with Bonding模型作为土壤颗粒间的接触模型;以弯刀的正切面折弯角、弯曲半径和单刀切削幅宽为试验因素,设计三因素六水平的均匀试验,进行旋耕刀—土壤动力学仿真试验,以旋耕转轴扭矩和土壤扰动系数为评价指标.仿真试验结果表明,在折弯角128°、弯曲半径20 mm、单刀切削幅宽36 mm条件下,转轴扭矩值和土壤扰动系数都较小.展开更多
There are many advanced tooling approaches in metal cutting to enhance the cutting tool performance for machining hard-to-cut materials. The self propelled rotary tool （SPRT） is one of the novel approaches to improv...There are many advanced tooling approaches in metal cutting to enhance the cutting tool performance for machining hard-to-cut materials. The self propelled rotary tool （SPRT） is one of the novel approaches to improve the cutting tool performance by providing cutting edge in the form of a disk, which rotates about its principal axis and provides a rest period for the cutting edge to cool and allow engaging a fresh cutting edge with the work piece. This paper aimed to present the cutting performance of SPRT while turning hardened EN24 steel and optimize the machining conditions. Surface roughness （Ra） and metal removal rate （rMMR） are considered as machining perfor- mance parameters to evaluate, while the horizontal incli- nation angle of the SPRT, depth of cut, feed rate and spindle speed are considered as process variables. Initially, design of experiments （DOEs） is employed to minimize the number of experiments. For each set of chosen process variables, the machining experiments are conducted on computer numerical control （CNC） lathe to measure the machining responses. Then, the response surface method- ology （RSM） is used to establish quantitative relationships for the output responses in terms of the input variables. Analysis of variance （ANOVA） is used to check the adequacy of the model. The influence of input variables on the output responses is also determined. Consequently, these models are formulated as a multi-response optimi- zation problem to minimize the Ra and maximize the rMMR simultaneously. Non-dominated sorting genetic algorithm-II （NSGA-II） is used to derive the set of Pareto-optimal solutions. The optimal results obtained through the pro- posed methodology are also compared with the results of validation experimental runs and good correlation is found between them.展开更多
文摘IGLP-62 multi-purpose small-sized rotary tiller is a tool of production urgently needed for “Vegetable Supplying System”in China. It is mainly used for rotary cultivation as well as for fertilizer mixing and stubble mulching in greenhouses. And it can be used for open vegetable plots and orchards as well. The machine is characterized by the integration of rotary tilling with driving. It has a good performance of clod crushing and high capacity. It is equipped with a power-take-off shaft to drive a water pump, thresher or rice mill. Thus the machine solved the long-standing problem of heavy manual labour in greenhouses. So it is a kind of ideal hand cultivation machinery of horticultural type.
基金the Agricultural Science and Technology Independent Innovation Fund of Jiangsu Province(CX(22)3101)State Key Research and development program(2022YFD2001204)the Modern Agricultural Machinery Equipment and Technology Promotion Project in Jiangsu Province(NJ2021-26).
文摘The research on the self-propelled electric tiller is vital for further improving the quality and efficiency of greenhouse rotary tillage operation,reducing the work intensity and operation risk of operators,and achieving environmentally friendly characteristics.Most of the existing self-propelled tillers rely on manual adjustment of the tillage depth.Moreover,the consistency and stability of the tillage depth are difficult to guarantee.In this study,the automatic control method of tillage depth of a self-propelled electric tiller is investigated.A method of applying the fuzzy PID(Proportional Integral Derivative)control method to the tillage depth adjustment system of a tiller is also proposed to realize automatic control.The system uses the real-time detection of the resistance sensor and angle sensor.The controller runs the electronically controlled hydraulic system to adjust the force and position comprehensively.The fuzzy control algorithm is used in the operation error control to realize the double-parameter control of the tillage depth.The simulation and experimental verification of the system are conducted.Results show that the control system applying fuzzy PID can improve the soil breaking rate by 3%in the operation process based on reducing the stability variation of tillage depth by 24%.The control strategy can reach the set value of tillage depth quickly and accurately.It can also meet the requirement of tillage depth consistency during the operation.
文摘针对目前大多数茶园松土装置使用的旋耕刀区域针对性不强,不适用于南方山地丘陵地形,耕作效果不佳、耗能大、土壤保墒能力差等问题,应用离散元法对旋耕刀的工作过程进行动力学仿真和结构优化.以福建山地茶园土壤为试验样本,采用Hertz-Mindlin with Bonding模型作为土壤颗粒间的接触模型;以弯刀的正切面折弯角、弯曲半径和单刀切削幅宽为试验因素,设计三因素六水平的均匀试验,进行旋耕刀—土壤动力学仿真试验,以旋耕转轴扭矩和土壤扰动系数为评价指标.仿真试验结果表明,在折弯角128°、弯曲半径20 mm、单刀切削幅宽36 mm条件下,转轴扭矩值和土壤扰动系数都较小.
文摘There are many advanced tooling approaches in metal cutting to enhance the cutting tool performance for machining hard-to-cut materials. The self propelled rotary tool （SPRT） is one of the novel approaches to improve the cutting tool performance by providing cutting edge in the form of a disk, which rotates about its principal axis and provides a rest period for the cutting edge to cool and allow engaging a fresh cutting edge with the work piece. This paper aimed to present the cutting performance of SPRT while turning hardened EN24 steel and optimize the machining conditions. Surface roughness （Ra） and metal removal rate （rMMR） are considered as machining perfor- mance parameters to evaluate, while the horizontal incli- nation angle of the SPRT, depth of cut, feed rate and spindle speed are considered as process variables. Initially, design of experiments （DOEs） is employed to minimize the number of experiments. For each set of chosen process variables, the machining experiments are conducted on computer numerical control （CNC） lathe to measure the machining responses. Then, the response surface method- ology （RSM） is used to establish quantitative relationships for the output responses in terms of the input variables. Analysis of variance （ANOVA） is used to check the adequacy of the model. The influence of input variables on the output responses is also determined. Consequently, these models are formulated as a multi-response optimi- zation problem to minimize the Ra and maximize the rMMR simultaneously. Non-dominated sorting genetic algorithm-II （NSGA-II） is used to derive the set of Pareto-optimal solutions. The optimal results obtained through the pro- posed methodology are also compared with the results of validation experimental runs and good correlation is found between them.
