Recent progress in self-repairing coatings for corrosion protection on magnesium alloys and perspective of porous solids as novel carrier and barrier

Featuring low density and high specific strength, magnesium(Mg) alloys have attracted wide interests in the fields of portable devices and automotive industry. However, the active chemical and electrochemical properties make them susceptible to corrosion in humid, seawater, soil,and chemical medium. Various strategies have revealed certain merits of protecting Mg alloys. Therein, engineering self-repairing coatings is considered as an effective strategy, because they can enable the timely repair for damaged areas, which brings about long-term protection for Mg alloys. In this review, self-repairing coatings on Mg alloys are summarized from two aspects, namely shape restoring coatings and function restoring coatings. Shape restoring coatings benefit for swelling, shrinking, or reassociating reversible chemical bonds to return to the original state and morphology when coatings broken;function self-repairing coatings depend on the release of inhibitors to generate new passive layers on the damaged areas. With the advancement of coating research and to fulfill the demanding requirements of applications, it is an inevitable trend to develop coatings that can integrate multiple functions(such as stimulus response, self-repairing, corrosion warning,and so on). As a novel carrier and barrier, porous solids, especially covalent organic frameworks(COFs), have been respected as the future development of self-repairing coatings on Mg alloys, due to their unique, diverse structures and adjustable functions.

Development of Siliconized Epoxy Resins and Their Application as Anticorrosive Coatings

The present work involves the development of siliconized epoxy resin to overcome the drawback of epoxy resin like poor impact strength, high rigidity and moisture absorbing nature because of which they are not applied as corrosion resistant coating. By embedding silicone into the back bone of polymeric resin the above drawback can be reduced to substantial level. For achieving this, siliconised epoxy resins were prepared by reacting amine terminated silicone resin with novolac epoxy resin and meta-phenylenediamine was used as curing agent. The applied films of coating were baked at 150oC. Cured films were evaluated for their thermal, mechanical, chemical and corrosion resistance properties to ascertain the commercial utility of these eco-friendly resin for use in anti corrosive formulations. The siliconized epoxy resins system was found to exhibit good thermal and anticorrosive properties.

Effect of Nano Al Pigment on the Anticorrosive Performance of Waterborne Epoxy Coatings

This paper presents the results regarding the effect of nano aluminum powder pigment concentration on the protective properties of waterborne epoxy films in 3.5 wt pct NaCl solution. The anticorrosive performance of the coatings with 0.5, 1, and 3 wt pct pigments and none pigment were investigated using electrochemical impedance spectroscopy （EIS）, scanning electron microscopy （SEM） and Raman spectroscopy techniques. The results show that adding appropriate amount of nano-aluminium powder pigment can enhance the barrier properties of the epoxy coating, which is attributed to the surface effect of nanoparticles and the compatibility of the pigment with the waterborne epoxy coatings.

Anticorrosive Coatings Based on Few-Layer Graphene

In this paper the anticorrosive properties of the few-layer graphene nanostructures were investigated. On the surface ofcopper and nickel plates the few-layer graphene nanostructures were formed using the CVD （chemical vapor deposition） method.After that, these plates were exposed to the temperature in the air atmosphere. The results of elemental analysis, performed by theEDS （energy dispersive spectroscopy） method showed that the few-layer graphene coated metal plates proved to be more resistant tooxidation than bare metal plates. In addition, we presented computer models and theoretical calculations of the studied systems,performed by the DFT （density functional theory） and MD （molecular dynamics） methods. These results combined with experimentaldata show the high effectiveness of the protective action of the few-layer graphene against metal corrosion.

Formation of a cerium conversion coating on magnesium alloy using ascorbic acid as additive.Characterisation and anticorrosive properties of the formed films

Cerium-based conversion coatings were formed on AZ91D magnesium alloy by immersion of the substrate in solutions containing Ce(NO_(3))_(3),H_(2)O_(2) and ascorbic acid(HAsc).The characterisation of the films was performed by electrochemical and surface analysis techniques such as SEM,EDS,X-ray diffraction and X-ray photoelectron spectroscopy(XPS).The degree of corrosion protection achieved was evaluated in simulated physiological solution by the open circuit potential monitoring,polarisation techniques and electrochemical impedance spectroscopy(EIS).The presence of HAsc in the conversion solution causes changes in the morphology,adherence and anticorrosive performance of the films.The improvement in the corrosion resistance is closely associated with the corrosion inhibition properties of HAsc.

Developing polydopamine modified molybdenum disulfide/epoxy resin powder coatings with enhanced anticorrosion performance and wear resistance on magnesium lithium alloys

Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive application.There are limited approaches to exploit such anti-corrosion and mechanical properties of magnesium lithium alloys.Herein,the epoxy resin powder coating with polydopamine modified molybdenum disulfide(MoS_(2)@PDA-EP powder coating with 0,0.1,0.2,0.5,1.0 wt.%loading)was well prepared by melt extrusion to investigate its anticorrosion performance and wear resistance.The results revealed that the addition of MoS_(2)@PDA enhanced the adhesion strength between coatings and alloys,wear resistance and corrosion protection of the powder coatings.Among them,the optimum was obtained by 0.2 wt.%MoS_(2)@PDA-EP powder coating which could be attributed to well dispersion and efficient adhesion with coating matrix.To conclude,MoS_(2)@PDA-EP powder coating is meaningfully beneficial for the anticorrosive and wear performance improvement of magnesium lithium alloys.

Developing single-atom catalyst-based epoxy coating with active nanocatalytic anticorrosion performance in oxygen environment

The stimuli-responsive anticorrosion coatings have drawn great attention as a prospective corrosion protection approach due to their smart self-repairing properties.In contrast to passive protection mechanism based on post-corrosion microenvironmental changes,a unique active protection strategy based on nanocatalytic oxygen depletion is proposed in this work to inhibit the occurrence of corrosion.Porous FeeNeC catalysts with outstanding oxygen reduction reaction(ORR)activity(half-wave potential of 0.89 V)is firstly synthesized through pre-coordination with organosilane precursor to obtain homogeneously distributed active sites.When this catalyst is introduced into the coating matrix,uniformly distributed FeeNeC not only compensates the defects but plays a crucial role in adsorption and consumption of diffused oxygen in the coating.Under this dual action,the penetration of corrosive medium,especially oxygen,through coating to metal substrate is greatly suppressed,resulting in effective corrosion inhibition and a significant increase in corrosion resistance of the composite coating compared to pure epoxy coating.This work provides a new perspective and the starting point for the design of high-performance smart coating with active anticorrosion properties.

Research progress on protective coatings against molten nitrate salts for thermal energy storage in concentrating solar power plants

Concentrating solar power(CSP) has garnered considerable global attention as a reliable means of generating bulk electricity, effectively addressing the intermittent nature of solar resources.The integration of molten salt technology for thermal energy storage(TES) has further contributed to the growth of CSP plants;however, the corrosive nature of molten salts poses challenges to the durability of container materials, necessitating innovative corrosion mitigation strategies.This review summarizes scientific advancements in high-temperature anticorrosion coatings for molten nitrate salts, highlighting the key challenges and future trends.It also explores various coating types, including metallic, ceramic, and carbon-based coatings, and compares different coating deposition methods.This review emphasizes the need for durable coatings that meet long-term performance requirements and regulatory limitations, with an emphasis on carbon-based coatings and emerging nanomaterials.A combination of multiple coatings is required to achieve desirable anticorrosion properties while addressing material compatibility and cost considerations.The overall goal is to advance the manufacturing, assembly, and performance of CSP systems for increased efficiency, reliability, and durability in various applications.

Polydopamine-modified metal-organic frameworks nanoparticles enhance the corrosion resistance and bioactivity of polycaprolactone coating on high-purity magnesium

Biodegradable magnesium(Mg)and its alloys exhibit excellent biocompatibility and mechanical compatibility,demonstrating tremendous potential for applications in orthopedics.However,the rapid degradation rate has limited their clinical application.Polycaprolactone(PCL)is commonly employed as a polymer coating to impede the rapid degradation of Mg.Unfortunately,its long-term anti-corrosion capability and bioactivity are inadequate.To address these issues,polydopamine(PDA)-modified zeolitic imidazolate framework-8(PZIF-8)bioactive nanoparticles are fabricated and incorporated into the PCL coating.The PZIF-8 particles,featuring catechol motifs,can enhance the compactness of the PCL coating,reduce its defects,and possess biomineralization ability,thereby effectively improving its anti-corrosive and bioactive properties.Moreover,the active substances released from the degradation of the PZIF-8 particles such as Zn^(2+)and PDA are beneficial for osteogenesis.The corrosion tests indicate that the corrosion current density of PCL-treated sample decreases by more than one order of magnitude and the amount of H_(2)released decreases from 0.23±0.12 to 0.08±0.08 ml cm^(-2)after doping with the PZIF-8.Furthermore,the improved corrosion resistance and released PDA and Zn^(2+)from the coating can promote osteogenic differentiation by up-regulating the expression of alkaline phosphatase activity,related osteogenic genes,and proteins.In addition,in vivo implantation experiments in rabbit femur defects further offer strong evidence that the doping of PZIF-8 nanoparticles accelerates bone reconstruction of the PCL coating.In summary,this work implies a new strategy to fabricate a PCL-based coating on Mg-based implants by introducing the PZIF-8 particles for orthopedic applications.

Development of Hexachloroiridic Acid Anticorrosive Coating

A technology of preparing hexachloroiridic acid by melting oxidation chemistry is introduced, the content of Ir 4+ can reach 99% and the total impurities content is less than 0.1% in this hexachloroiridic acid anticorosive coating.

Research and development of 3PP coating steel pipes

The industrial application of an exterior three-layer anticorrosive polypropylene coating system(3PP)on large-diameter(larger than Φ600 mm)steel pipes was developed using an experimental process simulation study and the optimization of raw materials inspection,steel pipe surface pretreatments,and water cooling control on a coating application process.The coating properties meet ISO standard 21809 on buried or submerged 3PP pipelines used in the petroleum and natural gas industries.Differential scanning calorimetry and X-ray diffraction were used to analyze the crystallinities and grain sizes of polypropylene(PP)top coats with different cooling rates.Increasing the melt cooling rate reduces the crystallinity and grain size of the PP top coat and enhances its strength and toughness.

Improvement of anticorrosion and adhesion to magnesium alloy by phosphate coating formed at room temperature

A new surface protection process was developed to magnesium alloy against corrosion in aggressive environments.Firstly,a phosphate coating was formed on rinsed magnesium alloy.Then,powder painting was carried out on the phosphated magnesium alloy.Surface morphologies and phase compositions of the phosphate coating were investigated by X-ray diffraction(XRD) and scanning electron microscope(SEM) .The results show that the phosphate coatings formed in bath containing earth additives at room temperature have dense and fine microstructure.The phosphate coating provides excellent paint adhesion to the magnesium alloy. Salt spray tests indicate that the corrosion resistance of the phosphate coating plus paint could meet the demand of magnesium alloy automobile components in aggressive environments.

Improving the Dispersibility of Poly(urea-formaldehyde) Microcapsules for Self-Healing Coatings Using Preparation Process

Poly(urea-formaldehyde)(PUF)microcapsules were prepared by in-situ polymerization with four different pro-cesses in this paper.The chemical composition,surface morphology,particle size distribution,and thermal sta-bility were characterized by FTIR,SEM,particle size analyzer,and TGA,respectively.The results demonstrated that the agglomeration of the PUF microcapsules was related to the agglomeration of the emulsion particles caused by the changes of emulsion interface during the shell polymerization.Due to the slow deposition of the shell material,the PUF microcapsules with the core-shell structure prepared by the process with ammonium chloride as the last additive showed good dispersibility with an average diameter of 6.36μm,high core content of 71.3 wt%,and high yield of 61.3 wt%.The PUF microcapsules had good thermal stability below 216?C.The PUF microcapsules could be uniformly dispersed in the epoxy coating in a single form.The epoxy coating with 2 wt%PUF microcapsules showed good self-healing property,and the service life of the coating was about doubled.

Fabrication of superhydrophobic reduced-graphene oxide/nickel coating with mechanical durability,self-cleaning and anticorrosion performance

There is a great challenge to fabricate superhydrophobic coating with excellent mechanical durability and corrosion resistance.Inspired by the pinecone-shaped structure,a novel reduced-graphene oxide(rGO)/Ni composite coating with pinecone-like micro/nanostructures was fabricated successfully on a stainless steel substrate using a simple electrodeposition method combining Ni pre-deposition and an elevated current assistant approach.The results show that the coating is of self-cleaning and superhydrophicity with a water contact angle(CA)of 162.7°±0.8°and a sliding angle(SA)of 2.5°±1.0°.Importantly,the coating still maintains the excellent self-cleaning and superhydrophicity,water CA of 155.8°±1.2°and SA of 5.9°±1.2°,even after 100-cycle mechanical abrasion.Meanwhile,the coating also exhibits good anticorrosion performance in 3.5 wt%NaCl solution,with 99.98%inhibition efficiency.The simple fabrication method may provide a cost-effective way to prepare mechanically durable,anticorrosive,self-cleaning and superhydrophobic coatings on metal substrates.

Self-Repairing Membranes for Inflatable Structures Inspired by a Rapid Wound Sealing Process of Climbing Plants

A new self-repairing membrane for inflatable light weight structures such as rubber boats or Tensairity constructions is presented. Inspired by rapid self-sealing processes in plants, a thin soft cellular polyurethane foam coating is applied on the inside of a fabric substrate, which closes the fissure if the membrane is punctured with a spike. Experimental tests are carried out with a purpose built setup by measuring the air mass flow through a leak in a damaged membrane sample. It is shown that the weight per unit area of the self-repairing foam as well as the curing of the two component PU-foam under an overpressure influence the repair efficiency. Curing the foam under overpressure affects the relative density as well as the microstructure of the foam coatings. Maximal median repair efficiencies of 0.999 have been obtained with 0.16 g.cm 2 foam cured at 1 bar overpressure. These results suggest that the bio-inspired technique has the potential to extend the functional integrity of injured inflatable structures dramatically.

A New Type Anticorrosion Coating for Ocean Reinforced Concrete Structures

Corrosion of reinforced concrete structures is a serious problem in ocean engineering. As an orientation of study, anticorrosion coating technique is developed and widely applied, but many problems need to be solved. LSW-2 type anticorrosion coating for maritime reinforced concrete structures is characterized by sea water resistance, salt fog resistance, moisture and heal resistance as well as impermeability to chlorions. The new type coating can be applied to wet concrete surface by conventional construction technique. It is a breakthrough in solving the above mentioned problem. The paper mainly introduces the test results, the property indices, coating procedure, construction technique and economic benefit of Ihe coating.

Application of nanomaterials in waterborne coatings:A review

Combining nanomaterials and waterborne resins is an effective way to obtain high-performance waterborne coatings. This paper provides a comprehensive overview on waterborne nanocomposite coatings based on the latest research progress at home and abroad. Specifically, the characteristics of zero-dimensional (0D), one-dimensional (1D), two-dimensional (2D) and binary hybrid (0D/1D, 0D/2D, 1D/2D, 2D/2D) nanomaterials and their applications in waterborne coatings are coherently reviewed. Subsequently, various modification methods of nanomaterials, especially noncovalent modification and covalent modification, are analyzed in detail. Additionally, the enhancement mechanisms of nanomaterials enhancing the corrosion resistance of waterborne nanocomposite coatings are also discussed, including physical barrier mechanism and electrochemical mechanism. Finally, based on the above discussion, the outlooks for the future design of waterborne nanocomposite coating are presented.

Anticorrosion performance of the coating/metal system by electrochemical impedance spectra

In order to investigate the anticorrosion performance of the organic coating/metal system, electrochemical impedance spectra （EIS） were measured in the 3.5wt% NaCl solution, the chemical component and the formation of corrosion products scale were analyzed by laser Raman microspectroscopy, and the pattern of the organic coating/metal system was observed by scanning electron microscopy （SEM）. The characteristics and the delamination process of the organic coating/metal system were investigated systematically, and the emphases were on the transportation of the corrosive medium and the changes of the coating/metal interface. The results show that the impedance decreases at the initial immersion, then increases at the middle-immersion, and again decreases at last, which is related to the corrosion products scale. The concentration of Cl in the coating, which destroys the corrosion products scale, increases with the immersion time.

The anti-Temperature-vibration properties of viscoelastic anticorrosive tape

Viscoelastic anticorrosive tape is extensively used for repairing anticorrosive layers on compressor outlet pipelines in the oil and gas industry.However,there is no relevant research on the coupling effect of temperature and vibration on the performance of viscoelastic anticorrosive tape.In this paper,acceleration tests of temperature and vibration coupling conditions were conducted to investigate the performance of viscoelastic anticorrosive tape.After temperature and vibration treatment,the specimens showed wide variance in thickness,and the adhesion and chemical soaking resistance of the tape was reduced.However,the viscoelastic anticorrosive tape still showed high adhesion.According to theoretical calculations,the tested viscoelastic body can repair pipes with a maximum diameter of 903 mm.Therefore,this viscoelastic anticorrosive tape is suitable for the compressor outlets of buried pipelines with diameters smaller than 903 mm.The research in this paper provides a method and basis for the selection of repairing materials for the anticorrosion coatings of compressor outlet pipelines.

Smart anticorrosion coating based on stimuli-responsive micro/nanocontainer:a review

Smart coating for corrosion protection of metal materials(steel,magnesium,aluminum and their alloys)has drawn great attention because of their capacity to prevent crack propagation in the protective coating by releasing functional molecules(healing agents or corrosion inhibitors)on demand from delivery vehicle,that is,micro/nanocontainer made up of a shell and core material or a coating layer,in a controllable manner.Herein,we summarize the recent achievements during the last 10 years in the field of the micro/nanocontainer with different types of stimuli-responsive properties,i.e.,pH,electrochemical potential,redox,aggressive corrosive ions,heat,light,magnetic field,and mechanical impact,for smart anticorrosion coating.The state-of-the-art design and fabrication of micro/nanocontainer are emphasized with detailed examples.