Direct-chill semi-continuous casting process of three-layer composite ingot of 4045/3004/4045 aluminum alloys

Three-layer composite ingot of 4045/3004/4045 aluminum alloys was prepared by direct-chill semi-continuous casting process,the temperature field distribution near the composite interface,macro-morphology,microstructure and composition distribution of the composite interface were investigated.The results show that semi-solid layer with a certain thickness forms near the interface due to the effect of cooling plate,which ensures successful implementation of casting the composite ingot.Two different aluminum alloys are well bonded metallurgically.The mechanical properties of composite interface were measured,the tensile and shearing strengths of composite interface are 105 and 88 MPa,respectively,which proves that the composite interface is a kind of metallurgical bonding.

Effects of casting process on microstructures and flow stress behavior of Mg-9Gd-3Y-1.5Zn-0.8Zr semi-continuous casting billets

Mg-9Gd-3Y-1.5Zn-0.8Zr alloys own high strength,good heat and corrosion resistance.However,it is difficult for the fabrication of large-scale billets,due to the poor deformation ability and strong hot-crack tendency.This work investigated the casting process on the microstructures and flow stress behaviors of the semi-continuous casting billets for the fabrication of large-scale Mg-9Gd-3Y-1.5Zn-0.8Zr billets.The casting process(electromagnetic intensity and casting speed)shows outstanding effects on the microstructures and flow stress behavior of the billets.The billets with the specific casting process(I=68 A,V=65 mm/min)exhibit uniform microstructures and good deformation uniformity.

Research progress on semi-continuous casting of magnesium alloys under external field

High-performance magnesium alloys are moving towards a trend of being produced on a large scale and in an integrated manner.The foundational key to their successful production is the high-quality cast ingots.Magnesium alloys produced through the conventional semi-continuous casting process inevitably contain casting defects,which makes it challenging to manufacture high-quality ingots.The integration of external field assisted controlled solidification technology,which combines physical fields such as electromagnetic and ultrasonic fields with traditional semi-continuous casting processes,enables the production of high-quality magnesium alloy ingots characterized by a homogeneous microstructure and absence of cracks.This article mainly summarizes the technical principles of those external field assisted casting process.The focus is on elaborating the refinement mechanism of different types of electromagnetic fields,ultrasonic fields,and combined physical fields during the solidification of magnesium alloys.Finally,the development prospects of producing highquality magnesium alloy ingots through semi-continuous casting under the external field were discussed.

Effect of high-intensity ultrasonic field on process of semi-continuous casting for AZ80 magnesium alloy billets

Under the high-intensity ultrasonic field,AZ80 magnesium alloy was semi-continuously cast.The effects of ultrasonic intensity on the as-cast microstructures and mechanical properties were investigated.The results show that the microstructures of the alloy cast under high-intensity ultrasonic field are fine and uniform,and the grains are equiaxed,rose-shaped or globular with an average size of 257μm.High-intensity field significantly decreases the grain size,changes the morphologies of theβ-Mg17Al12 phases and reduces their area fraction.It is also shown that a proper increase in ultrasonic intensity is helpful to obtain fine,uniform and equiaxed as-cast microstructures.The optimum ultrasonic parameters are that frequency is 20 kHz and ultrasonic intensity is 1 368 W.The mechanical tests show that the mechanical properties of the as-cast AZ80 magnesium alloy billets cast under ultrasonic field are greatly improved,and with increasing the ultrasonic intensity,the mechanical properties of the entire alloy billets are much higher and more uniform than those of the alloy without ultrasonic field.

Dendritic spine degeneration:a primary mechanism in the aging process

Recent reports suggest that aging is not solely a physiological process in living beings;instead, it should be considered a pathological process or disease(Amorim et al., 2022). Consequently, this process involves a wide range of factors, spanning from genetic to environmental factors, and even includes the gut microbiome(GM)(Mayer et al., 2022). All these processes coincide at some point in the inflammatory process, oxidative stress, and apoptosis, at different degrees in various organs and systems that constitute a living organism(Mayer et al., 2022;AguilarHernández et al., 2023).

Prediction and optimization of flue pressure in sintering process based on SHAP

Sinter is the core raw material for blast furnaces.Flue pressure,which is an important state parameter,affects sinter quality.In this paper,flue pressure prediction and optimization were studied based on the shapley additive explanation(SHAP)to predict the flue pressure and take targeted adjustment measures.First,the sintering process data were collected and processed.A flue pressure prediction model was then constructed after comparing different feature selection methods and model algorithms using SHAP+extremely random-ized trees(ET).The prediction accuracy of the model within the error range of±0.25 kPa was 92.63%.SHAP analysis was employed to improve the interpretability of the prediction model.The effects of various sintering operation parameters on flue pressure,the relation-ship between the numerical range of key operation parameters and flue pressure,the effect of operation parameter combinations on flue pressure,and the prediction process of the flue pressure prediction model on a single sample were analyzed.A flue pressure optimization module was also constructed and analyzed when the prediction satisfied the judgment conditions.The operating parameter combination was then pushed.The flue pressure was increased by 5.87%during the verification process,achieving a good optimization effect.

Remaining Life Prediction Method for Photovoltaic Modules Based on Two-Stage Wiener Process

Photovoltaic (PV) modules, as essential components of solar power generation systems, significantly influence unitpower generation costs.The service life of these modules directly affects these costs. Over time, the performanceof PV modules gradually declines due to internal degradation and external environmental factors.This cumulativedegradation impacts the overall reliability of photovoltaic power generation. This study addresses the complexdegradation process of PV modules by developing a two-stage Wiener process model. This approach accountsfor the distinct phases of degradation resulting from module aging and environmental influences. A powerdegradation model based on the two-stage Wiener process is constructed to describe individual differences inmodule degradation processes. To estimate the model parameters, a combination of the Expectation-Maximization(EM) algorithm and the Bayesian method is employed. Furthermore, the Schwarz Information Criterion (SIC) isutilized to identify critical change points in PV module degradation trajectories. To validate the universality andeffectiveness of the proposed method, a comparative analysis is conducted against other established life predictiontechniques for PV modules.

An Unprecedented Efficiency with Approaching 21%Enabled by Additive‑Assisted Layer‑by‑Layer Processing in Organic Solar Cells

Recently published in Joule,Feng Liu and colleagues from Shanghai Jiaotong University reported a record-breaking 20.8%power conversion efficiency in organic solar cells(OSCs)with an interpenetrating fibril network active layer morphology,featuring a bulk p-in structure and proper vertical segregation achieved through additive-assisted layer-by-layer deposition.This optimized hierarchical gradient fibrillar morphology and optical management synergistically facilitates exciton diffusion,reduces recombination losses,and enhances light capture capability.This approach not only offers a solution to achieving high-efficiency devices but also demonstrates the potential for commercial applications of OSCs.

Process Simulate软件在自动化生产线安装调试课程中的应用

针对自动化生产线安装调试课程的实践教学难题提出了使用仿真软件进行虚拟装调的方案。介绍了如何使用Process Simulate软件对自动化生产线进行虚拟装调。实践证明,使用Process Simulate软件能够有效提高自动化生产线安装调试课程的实践教学效果。

基于Arduino与Processing的心率检测计设计研究

随着社会经济的高速发展,人们的物质生活也有了极大的提高,但同时也伴随着各种疾病的到来,身体健康已经成为人们普遍关注的焦点,因此,心率检测仪、血压计、血糖仪等各种家用医疗监测仪器已经逐渐融入日常生活。心脏病是人们难以预防的突发致命疾病之一,本文介绍的是一款基于Arduino【是基于易用硬件和软件的原型开源平台,包由可编程的电路板(简称微控制器),以及集成开发环境(称为Arduino IDE)的现成软件组成】Processing(开源编程语言,包括编辑器、编译器、展示器)的简易心率检测计系统,其功能实用、操作简单,可以测量心率,当超出正常心率范围时及时预警,是一款便携的实时心率测试仪。

Study on Semi-Continuous Technology System for Soft Material Stripping in Large Surface Mines

Continuous and semi-continuous mining technology has become the main trend of modern surface mines in the world. According to the deposit characteristics of coal basin in China and Chinese situation,this paper discussed the new semi-continuous technology── shovel - transfer wagon-belt conveyor and its application prospect in large surface coal mines in China.

Effects of heat treatment on microstructure and mechanical properties of Mg-8Gd-3Y-0.5Zr(wt.%)alloy fabricated by semi-continuous casting

The microstucture, mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd- 3Y-0.5Zr （wt.%, GW83K） alloy after different heat treatments were investigated. Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 ~C for 4 h. Further ageing at low temperatures led to significant precipitation hardening, which strengthened the alloy. Peak-aged at 200℃, the alloy had the highest ultimate tensile strength （UTS） and lowest elongation at 395 MPa and 2.8%, respectively. When aged at 225℃ for 15 h, the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8 %, respectively. With regard to microstructure and tensile properties, the processes of 500℃, 4 h ＋ 225℃, 15 h are selected as the optimal heat treatment conditions. The alloy under different conditions shows different fracture behaviors： in the as-cast alloy, a quasi-cleavage pattern is observed; after solution treatment, the alloy exhibits a trans-granular quasi-cleavage fracture; after being peak-aged at 200℃ and 225℃, the fracture mode is a mixed mode of trans-granular and inter-granular fracture, in which the inter-granular mode is dominant in the alloy peak-aged at 200℃.

Effects of Ce on microstructure of semi-continuously cast Mg-1.5Zn-0.2Zr magnesium alloy ingots

Mg-1.5Zn-0.2Zr-xCe (x=0, 0.1, 0.3, 0.5, mass fraction, %) alloys were prepared by conventional semi-continuous casting. The effect of rare earth Ce on the microstructure of Mg-1.5Zn-0.2Zr-xCe alloys was studied and the distribution of Ce was analyzed by optical microscopy (OM), X-ray diffractometry (XRD) and scanning electron microscopy (SEM). The results indicate that Ce element exists in the form of Mg12Ce phase and has an obvious refining effect on the microstructure of test alloys. As the Ce content increases, the grain size reduces, the grain boundaries turn thinner, and the distribution of Mg12Ce precipitates becomes more and more dispersed. The Mg-1.5Zn-0.2Zr alloy with 0.3%Ce has the best refinement effect. From center to periphery of the ingot, the amount of granular precipitates in the grain reduces. In longitudinal section of the ingot, some relative long columnar grains appear.

Immobilization of trophic anaerobic acetogen for semi-continuous syngas fermentation

The massive consumption of fossil energy force s people to find new source s of energy.Syngas fermentation has become a hot research field as its high potential in renewable energy production and sustainable development.In this study,trophic anaerobic acetogen Morella thermoacetica was successfully immobilized by calcium alginate embedding method.The ability of the immobilized cells on production of acetic acid through syngas fermentation was compared in both airlift and bubble column bioreactors.The bubble column bioreactor was selected as the better type of bioreactor.The production of acetic acid reached 32.3 g·L^(-1) in bubble column bioreactor with a space-time yield of 2.13 g·L^(-1)·d^(-1).The immobilized acetogen could be efficiently reused without significant lag period,even if exposed to air for a short time.A semi-continuous syngas fermentation was performed using immobilized cells,with an average space-time acetic acid yield of 3.20 g·L^(-1)·d^(-1).After 30 days of fermentation,no significant decrea se of the acetic acid production rate was observed.

Microstructure and mechanical properties of AZ31 alloy ingot fabricated by semi-continuous casting

The AZ31 alloy ingot with diameter of 110 mm and length of 3500 mm was fabricated successfully. The compositions and microstructure morphologies of the ingot at different locations were performed, which indicated that the chemical composition distributed homogeneously through the whole alloy ingot and the average grain size increased from the surface to the center. The results of the EDS and element face-scanning illustrated that the eutectic compounds mainly consisted of fl-Mg17Al12 and a small amount of fl-Mgl7（AlZn）12. Furthermore, slight improvements of the strength and ductility were observed from the center to the surface along the axial direction of the alloy ingot, while both the strength and elongation to failure of the samples along the radial direction are higher than that along the axial direction. The fine grain strengthening was the main contributors to the strength of the as-casted AZ31 alloy.

Equilibria of the Abstract Economy under Almost Lower Semi-continuous Assumption

The purpose of this paper is to make a further study on the abstract economy. Here, for the constraint correspondences we assume that they are almost lower semi-continuous (n-lower semi-continuous), which is weaken than that they are lower semi-continuous. Several equilibria existence theorems are proved.

Biogas by two-stage microbial anaerobic and semi-continuous digestion of Chinese cabbage waste

Anaerobic digestion of Chinese cabbage waste was investigated through a pilot-scale two-stage digester at a mesophilic temperature of 37 ℃. In the acidification digester, the main product was acetic acid, with the maxi- mum concentration of 4289 mg·L^-1 on the fourth day, accounting for 50.32% of total volatile fatty acids. The oxidation reduction potential （ORP） and NH^＋-N level decreased gradually with hydraulic retention time （HRT） of acidification. In the second digestion phase, the maximum methanogenic bacterial concentration reached 9.6 × 10^10ml^-1 at the organic loading rate （OLR） of 3.5-4 kg VS·m^-3, with corresponding HRT of 12-16 days. Accordingly, the optimal biogas production was 0.62 m^3· （kg VS）^-1, with methane content of 65%-68%;. ORP and NH4^＋-N levels in the methanizer remained between -500 and -560 mV and 2000-4500mg· L^-1, respec- tively. Methanococcus and Methanosarcina served as the main methanogens in the anaerobic digester.

Inhomogeneity of microstructure and mechanical properties of a 500 mm diameter heavy section semi-continuous cast AZ61 magnesium alloy ingot

For the large magnesium alloy ingot, there is a considerable difference in cooling rate of different parts in the ingot, which leads to non-uniform distribution of the secondary phases, solute segregation and tensile properties. In the present research, an heavy AZ61 alloy ingot with a diameter of 500 mm was made by semi-continuous casting. The microstructure and mechanical properties at different positions along the radial direction of the large ingot were investigated by using an optical microscope(OM), a scanning electron microscope(SEM), an energy dispersive spectroscope(EDS), and a micro-hardness tester. The results indicate that the microstructure of the AZ61 ingot is non-uniform in different locations. It changes from equiaxed to columnar grains from the center to the edge; the average grain size gradually reduces from 1,005 μm to 763 μm, the secondary dendrite arm spacing reduces from 78 μm to 50 μm, and the Mg17(Al,Zn)12 phase is also refined. The micro-hardness value increases from 55.4 HV at the center to 72.5 HV at the edge of the ingot due to the microstructure differences, and the distribution of micro-hardness at the edge of the ingot is more uniform than that in the center. The tensile properties at room temperature show little difference from the center to the edge of the ingot except that the elongation at the edge is only 3.5%, much lower than that at other areas. The fracture mechanism is ductile fracture at the center and cleavage fracture at the edge of the ingot, and at the 1/2 radius of the ingot, a mixture of ductile and cleavage fracture is present.

Effect of Middle-frequency Electromagnetic Field on the Semi-continuous Casting for ZK60 Billets

The semi-continuous casting of ZK60 magnesium alloy under different middle frequency electromagnetic field conditions was examined.Effects of middle frequency electromagnetic field on microstructure,precipitations and tensile properties are investigated.The results show that the microstructures of ZK60 magnesium alloy are refined and distribution uniformity of precipitations is observed after applying the middle frequency electromagnetic field.And the tensile properties of the billets produced by middle frequency electromagnetic field are increased.

Constraints on Characteristics and Distribution of Gas Hydrate and Free Gas Using Broad-Band Processing of Three-Dimensional Seismic Data

Gas hydrate drilling expeditions in the Pearl River Mouth Basin,South China Sea,have identified concentrated gas hydrates with variable thickness.Moreover,free gas and the coexistence of gas hydrate and free gas have been confirmed by logging,coring,and production tests in the foraminifera-rich silty sediments with complex bottom-simulating reflectors(BSRs).The broad-band processing is conducted on conventional three-dimensional(3D)seismic data to improve the image and detection accuracy of gas hydratebearing layers and delineate the saturation and thickness of gas hydrate-and free gas-bearing sediments.Several geophysical attributes extracted along the base of the gas hydrate stability zone are used to demonstrate the variable distribution and the controlling factors for the differential enrichment of gas hydrate.The inverted gas hydrate saturation at the production zone is over 40% with a thickness of 90 m,showing the interbedded distribution with different boundaries between gas hydrate-and free gas-bearing layers.However,the gas hydrate saturation value at the adjacent canyon is 70%,with 30-m-thick patches and linear features.The lithological and fault controls on gas hydrate and free gas distributions are demonstrated by tracing each gas hydrate-bearing layer.Moreover,the BSR depths based on broad-band reprocessed 3D seismic data not only exhibit variations due to small-scale topographic changes caused by seafloor sedimentation and erosion but also show the upward shift of BSR and the blocky distribution of the coexistence of gas hydrate and free gas in the Pearl River Mouth Basin.