Operation and Management of Electrical Equipment in Iron and Steel Enterprises

How to ensure the reliable operation of the complex and huge electrical system composed of a large number of electrical equipment in iron and steel enterprises?Combined with working experience,the author introduces four main factors affecting the normal operation of equipment,analyzes five main problems existing in the operation and management of electrical equipment,and puts forward corresponding improvement measures,so as to improve the management level of electrical equipment in iron and steel enterprises.

Effect of Boron Content on the Microstructure and Magnetic Properties of Non-oriented Electrical Steels

The effects of boron content in the range of 0-0.0082 wt%, on the inclusion type, microstructurc, texture and magnetic properties of non-oriented electrical steels have been studied. After final annealing, the addition of excess boron（w（B0〉0.004 1 wt%） led to the formation of Fe2B particles. As boron content increased, grain size increased and reached a maximum in steel with 0.004 1 wt% boron. Furthermore, steel containing 0.004 1 wt% boron had the strongest { 100} fiber texture, Goss texture and the weakest { 111 } fiber texture among the five tested steels. Flux density firstly rapidly increased and then suddenly decreased with increasing boron content and reached a maximum in steel with 0.004 1 wt% boron. Conversely, core loss first sharply decreased and then abruptly increased with the increase of boron content and reached a minimum in steel containing 0.004 1 wt% boron. Steel containing 0.004 1 wt% boron obtained the best magnetic properties, predominantly through the development of optimum grain size and favorable texture.

Electrically Conductive Concrete for Heating Using Steel Bars as Electrodes

The steel bars with good electrical conductivity were used as two kinds of electrodes in the making of carbon fiber（CF） electrically conductive concrete for heating.The results of the pertinent experiments illustrate the design is viable.The change in electrical resistivity over three years＇ hydration time was studied when steel bars were used as lateral face electrodes and top bottom surface electrodes respectively.The temperature rise test was conducted to verify the heating properties of two kinds of concrete.Not only the study can reduce the CF volume content of electrically conductive concrete for heating to 0.58% or 0.36% according to different design,but also it will enhance the carrying capacity of the concrete roadway for heating.

Fatigue Cracking Characterization of High Grade Non-oriented Electrical Steels

The fatigue behavior of 30 WGP1600 non-oriented electrical steel, which is generally used in the motors for electrical vehicles, was investigated. The detailed microstructure and dislocation configurations of the fatigue specimens were examined by OM, SEM, and TEM. The test results showed that fatigue cracks were commonly initiated from the surface grain boundaries, crystals plane, and inclusions. The rapid fatigue crack propagation was characterized by transgranular cleavage fracture, while most transient fracture exhibited ductile tearing characteristics. After cyclic deformation of the non-oriented electrical steels, various dislocation structures, such as short and thick lines, veins, persistent slip bands, cells, and labyrinth, were observed.

Formation and Control of Sharp {100}<021> Texture in Electrical Steel

The formation and control of sharp {100}〈021〉 texture in electrical steels were experimentally investigated and the main influencing factors were discussed. The steels of a base composition of Fe-3.2%Si with a certain amount of carbon and manganese were employed to obtain {100}〈021〉 texture through one stage cold rolling and annealing. The results indicated that by careful control of the amount of alloying elements and the annealing temperature, a relatively sharp {100}〈021〉 texture in fairly thick sheets is obtained. After primary recrystallization, a weak component of {100}〈021〉 and strong component of （447） 〈18114〉 texture, which constitute ∑9 coincidence site lattice boundaries with a common 〈011〉 axis for 39° difference, are presented. This special grain boundary promotes the growth of {100}〈021〉 grains in addition to the lower surface energy of （100） grains during secondary recrystallization.

Improved cold rolling workability of warm rolled Fe?6.5wt%Si electrical steel with columnar grains by annealing

The effects of annealing temperature（with the annealing time being constant at 1 h） on the microstructure, ordering, residual stress, mechanical properties, and subsequent cold rolling workability of Fe-6.5wt%Si electrical steel with columnar grains were investigated, where the steel was warm rolled at 500℃ with a reduction of 95%. The results show that recrystallization began to occur in the sample annealed at 575℃ and that full recrystallization occurred in the sample annealed at 625℃. When the annealing temperature was 500℃ or greater, the extent of reordering in the sample was high, which reduced the room-temperature plasticity. However, annealing at temperatures below 300℃ did not significantly reduce the residual tensile stress on the edge of the warm rolled samples. Considering the comprehensive effects of annealing temperature on the recrystallization, reordering, residual stress, and mechanical properties of the warm rolled Fe-6.5wt%Si electrical steel with columnar grains, the appropriate annealing temperature range is 300℃-400℃. Unlike the serious edge cracks that appeared in the sample after direct cold rolling, the annealed samples could be cold rolled to a total reduction of more than 71.4% without the formation of obvious edge cracks, and bright-surface Fe-6.5wt%Si electrical steel strips with a thickness less than 0.1 mm could be fabricated by cold rolling.

Effect of retained austenite and nonmetallic inclusions on the thermal/electrical properties and resistance spot welding nuggets of Si-containing TRIP steels

Five advanced high-strength transformation-induced plasticity(TRIP) steels with different chemical compositions were studied to correlate the retained austenite and nonmetallic inclusion content with their physical properties and the characteristics of the resistance spot welding nuggets. Electrical and thermal properties and equilibrium phases of TRIP steels were predicted using the JMatPro? software. Retained austenite and nonmetallic inclusions were quantified by X-ray diffraction and saturation magnetization techniques. The nonmetallic inclusions were characterized by scanning electron microscopy. The results show that the contents of Si, C, Al, and Mn in TRIP steels increase both the retained austenite and the nonmetallic inclusion contents. We found that nonmetallic inclusions affect the thermal and electrical properties of the TRIP steels and that the differences between these properties tend to result in different cooling rates during the welding process. The results are discussed in terms of the electrical and thermal properties determined from the chemical composition and their impact on the resistance spot welding nuggets.

Effect of Ball Scribing on Iron Loss of CGO and HGO Electrical Steel

The effect of ball scribing on iron loss of conventional grain-oriented ( CGO) and high-permeability grain-oriented ( HGO) electrical steel was investigated. In this paper,ball scribing was achieved by self- designed ball scribing instrument and a computer-controlled system capable of providing high accuracy and automatic measurements was developed for the magnetisation and measurement at high and low flux densities. The results showed that after ball scribing,iron loss of two types of steel ( C711 and H668 ) apparently decreases ( 5. 5% and 8. 2% respectively after 16mm scribing at 1. 2T) ,and at high and low flux densities, CGO and HGO electrical steel performs differently. Through the formation and development of free magnetic poles and secondary magnetic domains due to compressive stress,primary magnetic domain spacing of grain- oriented electrical steel becomes smaller,which reflects as a reduction of iron loss in the macroscopic magnetic properties. Through iron loss formula derivation,the effect of domain refinement on grain-oriented electrical steel was also interpreted.

Electrical and Piezoresistive Properties of Steel Fiber Cement-based Composites Aligned by a Magnetic Field

Directionally distributed steel fiber cement-based composites(SFCCs)were prepared by magnetic field(MF)induction technology.The orientation factor of steel fibers in the as-obtained SFCCs was determined.Besides,the electrical resistivity and piezoresistive responses in two directions of aligned steel fiber cement-based composites,i e,parallel and perpendicular to MF,were measured.The effects of several variables,eg,steel fiber content,curing age,humidity,and temperature,on anisotropic electrical property were studied.The cyclic and failure piezoresistive responses in different directions were tested.It is found that the aligned steel fibers in the as-obtained SFCCs have a high orientation factor more than 0.88.Besides,SFCCs with aligned steel fibers exhibit an obvious anisotropic conductivity and piezoelectric sensitivity.The electrical conductivity of SFCCs with aligned steel fibers is less affected by temperature and humidity.At the steel fiber content of 2.5wt%,the piezoelectric sensitivity coefficient of SFCCs in the direction parallel to MF has the highest value of 324.14.In addition,the piezoresistive properties of SFCCs with aligned steel fibers in the direction parallel to MF indicate excellent sensitivity and stability under cyclic loading and monotonic loading.

Hard magnetization direction and its relation with magnetic permeability of highly grain-oriented electrical steel

The magnetic properties of highly grain-oriented electrical steel vary along different directions. In order to investigate these properties, standard Epstein samples were cut at different angles to the rolling direction. The hard magnetization direction was found at an angle of 60° to the rolling direction. To compare the measured and fitting curves, when the magnetic field intensity is higher than 7000 A/m, it is appropriate to simulate the relation of magnetic permeability and magnetization angle using the conventional elliptical model. When the magnetic field intensity is less than 3000 A/m, parabolic fitting models should be used; but when the magnetic field intensity is between 3000 and 7000 A/m, hybrid models with high accuracy, as proposed in this paper, should be applied. Piecewise relation models of magnetic permeability and magnetization angle are significant for improving the accuracy of electromagnetic engineering calculations of electrical steel, and these new models could be applied in further industrial applications.

Effect of Cutting Techniques on the Structure and Magnetic Properties of a High-grade Non-oriented Electrical Steel

The high grade non-oriented electrical steel sheets containing 3.0%Si were manufacturing processed using different cutting techniques, then they were stress relief annealed（SRA）, the profiles and textures of the cutting edges were compared before and after annealing, and the magnetic properties of these specimens were tested and compared. The experimental results show that the iron loss of the specimen by water jet cutting is the lowest, but the magnetic induction under the low magnetic field is the highest, the iron loss of the specimen by laser cutting is the highest, but the magnetic induction under the low magnetic field is the lowest. It is necessary to adopt suitable production conditions and minimize the deterioration involved, and the magnetic property can be recovered by SRA effectively.

Model Transformer Evaluation of High-Permeability Grain-Oriented Electrical Steels

The dependence of transformer performance on the material properties was investigated using two laboratory-processed 0.23 mm thick grain-oriented electrical steels domain-refined with elec-trolytically etched grooves having different magnetic properties. The iron loss at 1.7 T, 50 Hz and the flux density at 800 A/m of material A were 0.73 W/kg and 1.89 T, respectively; and those of material B, 0.83 W/kg and 1.88 T. Model stacked and wound transformer core experiments using the tested materials exhibited performance well reflecting the material characteristics. In a three-phase stacked core with step-lap joints excited to 1.7 T, 50 Hz, the core loss, the exciting current and the noise level were 0.86 W/kg, 0.74 A and 52 dB, respectively, with material A; and 0.97 W/kg, 1.0 A and 54 dB with material B. The building factors for the core losses of the two materials were almost the same in both core configurations. The effect of higher harmonics on transformer performance was also investigated.

Effect of annealing parameter on microstructure and magnetic properties of cold rolled non-oriented electrical steel

The microstructure and magnetic properties of cold rolled non-oriented electrical steel,annealed at 200-1 000 ℃ for 0-240 min with different heating rates,were investigated by optical microscopy,scanning electron microscopy,Epstein frame,and transmission electron microscopy. The results show that the magnetic properties of cold rolled non-oriented electrical steel can be improved by controlling the annealing process to obtain uniform coarse grains with critical sizes after the recovery,recrystallization and growth of grains. Additionally,the annealing temperature influences the magnetic properties more significantly than annealing time,and with the increase of heating-up rate during the annealing process,the magnetic properties of the cold rolled non-oriented electrical steel increase.

Effect of Typical Elements on the Heredity of Hot-rolled and Annealed Texture in Non-oriented Electrical Steel

Macroscopic texture and microscopic orientation in hot-rolled and annealed sheets of nonoriented electrical steel were studied by XRD and EBSD techniques. The microstructure of hot-rolled and annealed samples was studied by OM. Experimental results indicate that a strong heredity is observed in texture evolution between hot-rolled texture and annealed texture. Typical elements have a large effect on the recrystallization microstructure and texture distribution. The texture distribution through thickness is highly affected by recrystallization in hot rolled sheets. The recrystallization is boosted by Si and Al. Goss grains originate from cracked initial 〈100〉 columnar grains. {110}〈112〉, {112}〈111〉 and {111}〈112〉 grains are related to Goss grains. In subsurface lay of hot rolled sheets, Al can strengthen Goss texture and weaken copper-type texture. {112}〈111〉 texture and {110}〈112〉 texture are strengthened by Si. In the central layers, {100}〈001〉 texture and {111}〈121〉 texture are weakened by Al. {100}〈011〉 texture is increased by Al. Si can increase the proportion of γ-fiber texture and decrease that of {100}〈011〉 texture. In annealed texture, {100}〈001〉 texture and Goss texture are decreased by Al and Si. γ-fiber texture is increased by Si and {111}〈121〉 texture is preferentially increased by Al. The recrystallized grain size is increased and iron loss of annealed sheets is reduced by Al and Si, which means that the magnetic properties are optimized by the Al and Si content.

High temperature plastic deformation behavior of non-oriented electrical steel

High temperature plastic deformation behavior of non-orientated electrical steel was investigated by Gleeble 1500 thermo-mechanical simulator at strain rate of 0.01-10 s-1 and high temperature of 500-1 200 ℃. The stress level factor (α), stress exponent (n), structural factor (A) and activation energy (Q) of high temperature plastic deformation process of non-orientated electrical steel in different temperature ranges were calculated by the Arrhenius model. The results show that, with dynamic elevation of deformation temperature, phase transformation from α-Fe to γ-Fe takes place simultaneously during plastic deformation, dynamic recovery and dynamic recrystallization process, leading to an irregular change of the steady flow stress. For high temperature plastic deformation between 500 and 800 ℃, the calculated values of α, n, A, and Q are 0.039 0 MPa-1, 7.93, 1.9×1018 s-1, and 334.8 kJ/mol, respectively, and for high temperature plastic deformation between 1 050 and 1 200 ℃, the calculated values of α, n, A, and Q are 0.125 8 MPa-1, 5.29, 1.0×1028 s-1, and 769.9 kJ/mol, respectively.

Development history and technological progress of non-oriented electrical steel sheets at Baosteel

This paper briefly summarized the development history, product catalogue and magnetic properties of non- oriented electrical steel sheets at Baosteel, as well as the development and application of high-value-added steel grades. Recent advances in manufacturing electrical steel sheets were also introduced, including technologies for controlling inclusion,for producing high-grade steel strips by a tandem rolling mill and for controlling the transverse thickness difference of steel sheets, and the development of environmentally friendly coatings.

Recent progress of high silicon electrical steels

This paper summarized recent progress of high silicon grain-oriented and non-oriented electrical steels. Technical development in composition adjustment, inclusion control and process optimization was introduced, and future development trend was explored. In addition, a brief introduction was provided to technical progress of high silicon thingauge strips with a Si content of 6.5%.

Low-loss B18R065 and B20R070 grain oriented electrical steels for grade 1 energy efficiency distribution transformers

To reduce distribution transformer losses and carbon dioxide emissions, in recent years, the major countries in the world have issued mandatory standards for high-energy efficiency in distribution transformers. In 2013,China has carried out a new standard GB 20052-2013. To meet the update of the standard and energy efficiency,it is important to enhance the magnetic properties of core materials. The new products B18R065 and B20R070 which are developed by Baosteel, are successfully used for grade 1 energy efficiency distribution transformers. And Baosteel becomes one of the companies which can supply both the 0.20 mm and the 0.18 mm gauge grain oriented electrical steels （GOES） in the world. The development principle, material properties, and transformer performance of B18R065 and B20R070 were introduced,which were expected to be a useful reference for materials selection by transformer manufacturers.

Efficiency of Model Induction Motor Using Various Non-Oriented Electrical Steels

The performance of a 3-phase 6-pole 400 W inverter-drive induction motor was investigated using a variety of non-oriented electrical steels for stator core at PWM inverter fundamental wave frequencies of 30 to 300 Hz. There existed an optimum Si content of the material depending on the tooth flux density. Both reduction of material thickness and stress-relief annealing of the stator core improved the motor efficiency. The influence of Si content on the efficiency was small at lower PWM frequencies, while at higher frequencies the motor efficiency increased with increasing Si content. The Cu loss WC increased and the Fe loss Wi counteractiveiy decreasedwith increasing Si content at lower frequencies; while at higher frequencies Wi had dominant effect on the efficiency. Newly developed materials RMA, having lower Fe losses after stress-relief annealing and higher flux densities with lower Si contents, showed motor efficiencies superior to conventional J1S grade materials with comparable Fe losses.

Effect of an Organic Inhibitor on the Electrical Properties of High Carbon Steel in Simulated Acid Environment

The effect of 1-Phenyl-3-Methyl Pyrazol-5-one (HPMP) on the electrical properties of high carbon steel in Hydrochloric acid (HCI), Trioxonitrate (v) acid (HNO3) and Perchloric acid (HCIO4) was studied by weight loss method. The acidic medium caused a complete degradation of the electrical properties of the coated and uncoated high carbon steel. However, the attack was more on the uncoated coupons, which showed that HPHP is an effective corrosion inhibitor. HNO3 had the most severe effect on the metal. The coupons coated with HPMP generally had higher values of resistance (0.0155 Ω) and conductivity (6.20 mho/m) in HCI environment than the uncoated coupons (0.0043 Ω) and (1.72 mho/m). Similar results were obtained for HNO3 and HCIO4 environments. These values are lower than the values obtained for as-received coupons: -0.0466 and 8.64 mho/m respectively.