Tensile properties and microstructure of Ti14 alloy after semi-solid forging

Tensile properties of a new α＋Ti2Cu alloy after solid forging at 950 °C and semi-solid forging at 1 000 °C and 1 050 °C were investigated over the temperature range of 20-600 °C. The results reveal that high strength and low ductility are obtained in all semi-solid forged alloys. Tensile properties decrease as the semi-solid forging temperature increases, and cleavage fractures are observed after semi-solid forging at 1 050 °C. The variations in tensile properties are attributed to the coarse microstructures obtained in the semi-solid alloys. It is found that the elevated semi-solid temperatures lead to more liquid precipitates along the prior grain boundaries, which increases the peritectic precipitation and formation of Ti2Cu precipitation zones during re-solidification. Recrystallization heat treatment leads to fine microstructure of semi-solid forged alloys, resulting in improvement of tensile properties.

Effect of forging on the microstructure and texture of a high Nb containing γ-TiAl alloy

The effect of forging on the microstructure and texture evolution of a high Nb containing Ti-45Al-7Nb-0.3W(at.%)alloy was investigated by X-ray diffractometer(XRD),scanning electron microscopy(SEM),and transmission electron microscopy(TEM).The results show that the as-cast alloy is mainly composed of α_(2)/γ lamellar colonies with a mean size of 70μm,but the hot-forged pancake displays a near duplex microstructure(DP).Kinking and bending of lamellar colonies,deformation twinning and dynamic recrystallization(DRX)occur during hot forging.Meanwhile,dense dislocations in theβphase after forging suggest that the high-temperature β phase with a disordered structure is favorable for improving the hot-workability of the alloy.Unlike the common TiAl casting texture,the solidification process of the investigated as-cast alloy with high Nb content is completely via the β phase region,resulting in the formation of a<110>γ fiber texture where the<110>γ aligns parallel to the heat-flow direction.In comparison,the relatively strong<001>and weak<302>texture components in the as-forged alloy are attributed to the deformation twinning.After annealing,static recrystallization occurs at the twin boundary and intersections,which weakens the deformation texture.

美国FORGE计划犹他州干热岩开发示范项目进展综述

21世纪是全球能源获取方式发生重要变化的时代。现有以煤炭、石油、天然气等传统资源为基础的能源正在逐渐被风能、太阳能、生物质能、地热能等环境友好、低排放的绿色能源所取代。干热岩是一种不含原生水(或含少量水但不能流动)的高温地热资源,可通过水力刺激改造形成增强型地热系统储层,从而提取数量相当可观的地热能。本文以美国能源部正在组织实施的FORGE计划犹他州干热岩示范项目为研究对象,综述了项目在场地地质条件表征、基础设施建设等方面取得的主要进展与成果,总结了项目在高温硬岩钻井、储层建造、微震监测等方面取得的广泛且深入认识,从统筹部署、组织实施、场地表征和设施建设、关键技术装备突破、数据共享等方面提出了值得我国借鉴参考的具体实践。

Semi-solid moulding:Competition to cast and machine from forging in making automotive complex components

The very latest technique for impeller manufacture is called semi-solid moulding(SSM).Cummins Turbo Technologies Limited,together with Aluminum Complex Components Inc,developed SSM compressor wheels as a way of achieving cost and durability performance somewhere between that of cast and machined from solid(MFS) aluminium alloy wheels.Experimental results show SSM material has a superior microstructure and mechanical properties over cast and comparable to MFS materials.Component testing including durability testing,using accelerated speed cycle tests,proves SSM compressor wheels emerge as being significantly more durable than cast equivalents and approaching that of MFS impellers.Further challenges for semi-solid processing in manufacture of other complex components and other materials in automotive industry in terms of both cost and durability are also discussed.

Effect of nitrogen content on the microstructure and mechanical properties of titanium-bearing nonquenched and tempered steel after hot forging

The microstructure and mechanical properties of titanium(Ti)-bearing medium-carbon nonquenched and tempered steel with different nitrogen content before and after hot forging were investigated through smelting,forging,and laboratory tests.The results show that the grain size of nonquenched and tempered steel was gradually refined,and the ferrite content gradually increased with an increase in nitrogen content.The grain size of the material with low nitrogen content increased abnormally,and its impact properties significantly decreased after hot forging.The grain size of nonquenched and tempered steel with higher nitrogen content was slightly larger than that before forging,and the tensile and yield strength increased,but the impact toughness was not significantly reduced.The Ti-bearing nonquenched and tempered steel showed better strength and toughness after hot forging with the addition of 0.010%0.015%nitrogen.

To improve robustness of mechanical properties of semi-solid cast A356 alloy using taguchi design method

Mechanical properties of semi-solid casting are dependent on multiple processing parameters,and improper processing parameters will not only reduce mean data but also increase variations.The present study investigated the impact of parameters in slurry preparation and heat treatment on the yield strength and ductility of T6 heat-treated A356 Al-Si alloy using rapid slurry forming(RSF)semi-solid casting.The focus was primarily on the robustness of mechanical properties based on Taguchi design method.By analyzing signal-to-noise ratio and minimum value calculated from-3S,the optimum slurry preparation parameters and heat treatment parameters were determined to be no quench,enthalpy exchange material(EEM)temperature of 140℃,EEM-to-melt ratio of 6mass%,stirring time of 18 s,solution heat treated at 520℃ for 2 h,and ageing heat treated at 190℃ for 6 h.In a small batch validation,the-3S yield strength and-3S elongation reach 256.1 MPa and 5.03% respectively,showing a satisfactory robustness.The hardness and microstructure of heat-treated samples with the best and worst properties were characterized to gain insight into the underlying mechanisms affecting the mean value and variations of mechanical properties.

Investigation of semi-solid aluminum alloy filling-plastic flowing in thixoforging

The semi-solid filling-plastic flowing integrated forging process of semi-solid 6061 Al alloy was simulated by commercial finite element software DEFORM-3D.Temperature,fluid and stress-strain fields were considered in numerical simulation.The simulation results show that the plastic deformation of billet of the ends is higher than that of billet in the straight cylinder.The value of plastic deformation varies with loading mode and plastic deformation fields at the stage of increasing pressure to constant value.When the thixoforging experiments were performed at 590 ℃,15 mm/s of punch velocity and 46 MPa of pressure side urn,it gets the filling wholly and dense internal organization of semi-solid thixoforging parts is gotten.Finite element analysis results are compatible with experimental ones.

Microstructure evolution of Ti_(48)Zr_(27)Cu_(6)Nb_(5)Be_(14)amorphous alloy after semi-solid isothermal treatment

The as-cast amorphous Ti_(48)Zr_(27)Cu_(6)Nb_(5)Be_(14)composites,comprising in situ formedβ-Ti ductile crystalline precipitates,were prepared by water cooled copper mold suction casting.Then,the semi-solid composites were obtained after the as-cast composites were treated by semi-solid isothermal treatment.The microstructure evolution and kinetics of the composites were examined.Results show that the microstructures of both the as-cast and semi-solid composites comprise ofβ-Ti crystal phases and amorphous matrix phases.Before and after treatment,the crystals evolve from fine granular or fine dendritic crystals to coarse crystals.As the treatment temperature increasing or the time prolonging,the average crystal size gradually increases and the surface morphology of the crystals gradually becomes regular.By studying the microstructural evolution and dynamics during the isothermal treatment process,it is found that the final morphology ofβ-Ti crystals is influenced by the isothermal treatment temperature and time(t),and theβ-Ti evolution rate increases with an increase in treatment temperature.In addition,a linear relationship was observed between the size of cubicβ-Ti crystals(D^(3))and t;the growth kinetics factor K is 3.8μm^(3)·s^(-1).As the K value closes to 4μm^(3)·s^(-1),it is inferred the morphology evolution ofβ-Ti crystals is a coarsening behavior controlled by the diffusion of solute elements.

Simulation-Based Investigation of Crack Formation in Forged MB15 Magnesium Alloy

In the process of riveting an MB15 forging die,cracks were discovered emerging along the longitudinal direction and near the riveting hole.Through fracture analysis,microscopic observation,energy spectrum analysis,metallographic examination,and hardness test,the properties and causes of the cracks are discussed.The results indicate that the cracking type is intergranular brittle cracking,occurring during the forging stage.Furthermore,the recrystallization at the crack site is found to be incomplete,which is attributed to the low deformation temperature.

基于Forge的KD锻造法自动化仿真

根据KD锻造法的工艺特点,将KD锻造法工序分解成布砧、压下、翻转、进给四个工步,并循环往复。在此基础上,通过Forge有限元模拟软件匹配KD锻造法工艺参数,分析变形过程中关键指标的动态变化,验证KD锻造法自动化生产的合理性和可行性,为轴类锻件自动化生产提供数据支撑。

Homogenization on microstructure and mechanical properties of 2A50 aluminum alloy prepared by liquid forging

The homogenization on microstructure and mechanical properties of 2A50 aluminum alloy prepared by liquid forging was investigated.Wheel hubs were produced using direct and compound loading.The results show that the microstructure and mechanical properties are inhomogeneous in direct forged samples.The microstructure of the wall is coarser than that of the base,and the mechanical properties are lower and some defects are detected at the wheel corner.Using compound loading,the microstructure and mechanical properties of the wall are improved evidently.With increasing feeding amount,the microstructure and mechanical properties become more homogeneous.The defects disappear when the feeding amount is 4 mm.The forged wheel hubs could obtain fine and homogeneous microstructure with grain size of 20-30 μm,tensile strength of 355 MPa and elongation of 10% when the feeding amount is 10 mm.The microstructure and mechanical properties of liquid forged workpieces could be controlled and homogenized using compound loading.

Microstructure and mechanical properties of isothermal multi-axial forging formed AZ61 Mg alloy

Microstructure and mechanical properties of AZ61 Mg alloy during isothermal multi-axial forging （MAF） were studied. The mechanisms of grain refinement and relationship between the microstructures and mechanical properties were discussed. The results show that the average grain size decreases with increasing the number of MAF passes. The grains are significantly refined at the 1st and 2nd MAF passes, and gradually refined at higher MAF passes. The initial grain size of 148 lam decreases to about 14 gm after 6 MAF passes. The grain refinement occurs mainly by continuous dynamic recrystallization. With increasing the MAF passes, both the tensile strength and the elongation to failure of the alloy are significantly enhanced.

Microstructure and mechanical properties of A356 aluminum alloy wheels prepared by thixo-forging combined with a low superheat casting process

The A356 aluminum alloy wheels were prepared by thixo-forging combined with a low superheat casting process. The as-cast microstructure, microstructure evolution during reheating and the mechanical properties of the thixo-forged A356 aluminum alloy wheels were investigated. The results show that the A356 aluminum alloy billet with fine, uniform and non-dendritic grains can be obtained when the melt is cast at 635 ℃. When the billet is reheated at 600 ℃ for 60 min, the non-dendritic grains are changed into spherical ones and the billet can be easily thixo-forged into wheels. The tensile strength and elongation of thixo-forged wheels with T6 heat treatment are 327.6 MPa and 7.8%, respectively, which are higher than those of a cast wheel. It is suggested that the thixo-forging combined with the low superheat casting process is an effective technique to produce aluminum alloy wheels with high mechanical properties.

Structure uniformity and limits of grain refinement of high purity aluminum during multi-directional forging process at room temperature

The effect of forging passes on the refinement of high purity aluminum during multi-forging was investigated. The attention was focused on the structure uniformity due to deformation uniformity and the grain refinement limitation with very high strains. The results show that the fine grain zone in the center of sample expands gradually with the increase of forging passes. When the forging passes reach 6, an X-shape fine grain zone is initially formed. With a further increase of the passes, this X-shape zone tends to spread the whole sample. Limitation in the structural refinement is observed with increasing strains during multi-forging process at the room temperature. The grains size in the center is refined to a certain size （110 μm as forging passes reach 12, and there is no further grain refinement in the center with increasing the forging passes to 24. However, the size of the coarse grains near the surface is continuously decreased with increasing the forging passes to 24.

Microstructure and mechanical properties of TC21 titanium alloy by near-isothermal forging

Microstructure and tensile properties of TC21 titanium alloy after near-isothermal forging with different parameters plus solution treatment and aging were investigated. It is found that the residual β matrix, which was strengthened by fine secondary α platelets forming during aging, exists in all the samples; while primary equiaxed α phase, bent lamellar α phase and α plates are simultaneously or individually present in one sample. The strength of alloy increases proportionally with increasing the content of residual β matrix, which is the result of increasing α/β interphase boundary. The plasticity of alloy has a downward trend as the content of residual β matrix increases. This attributes to the increase of fine secondary α platelets, which are cut by dislocations during the deformation. Additionally, coarse α plates with long axis parallel to the maximum resolved shear stress（MRSS） also reduce the plasticity of TC21 alloy.

Influence of forging process on microstructure and mechanical properties of large section Ti-6.5Al-1Mo-1V-2Zr alloy bars

The mechanical properties, microstructure and tensile fracture of Ti-6.5AI-IMo-IV-2Zr large section bars produced by three diffrent forging processes were investigated. The results show that when billet forging and finish forging were conducted by means of fullering at high and low temperature of r-region, respectively; the microstructure of forged bar is coarse Widmanstaten structure; the mechanical properties, especially the reduction of cross-sectional area, are poor, and the room temperature tensile fracture presents a brittle feature. While billet forging was carried out by upset-fullering at high temperature of the r-region, and finish forging was proceeded through fullering at （a＋fl）-region, the microstructure of forged bar was a duplex structure, the bar has better comprehensive mechanical properties, and the room temperature tensile fracture reveals a ductile feature. In order to obtain qualified Ti-6.SAI-IMo-IV-2Zr alloy bar, it is the key that as-cast microstructure should be completely broken during billet forging, and the forging temperature and deformation are also well controlled upon finishing forging.

Numerical simulation and physical analysis for dynamic behaviors of P/M TiAl alloy in hot-packed forging process

The hot forging of large-scale P/M TiAl alloy billet deformation was investigated based on a joint application of Deform-3D-based numerical simulation and physical simulation techniques.The temperature dependence on the thermal and mechanical properties of the billet was considered and the optimum hot working temperature of packed TiAl alloy was 1150-1200 °C.Based on the simulation,the material flow and thermo mechanical field variables,such as stress,strain,and temperature distribution were obtained and the relationships of load—displacement and load—time were figured out.To verify the validity of the simulation results,the experiments were also carried out in a forging plant,and a pancake with diameter of 150 mm was obtained exhibiting a regular shape.

Comparison of microstructures and mechanical properties between forging and rolling processes for commercially pure titanium

In order to reveal the differences caused by forging and rolling process for titanium ingots, hot compression behavior, mechanical properties and the microstructures of forged billets and rolled ones were investigated in detail using Gleeble-1500 thermal mechanical simulator, universal testing machine and optical microscope （OM）. The compression deformation experimental data of commercially pure titanium （CP-Ti） were mapped to be a T vs lg diagram in which data fall into three distinct regions, i.e., three-stage work hardening, two-stage work hardening and flow softening, which can be separated by border lines at 17.5 and 15.4 for lg Z, where Z represents the Zener-Hollomon parameter. The deformation twin is found to have higher Z-value corresponding to the work hardening region. The differences in microstructures and mechanical properties for two kinds of billets indicate that forged billet consists of deformation twins and some twin intersections, and many twins cross the grain boundaries. However, nearly no twins can be seen in the microstructure of billet formed by rolling under optical microscope （OM）, but there are equiaxed and platelike grains. Tensile tests and Vickers hardness test indicate that yield strength, tensile strength and microhardness of the samples after forging are higher than those after rolling.

基于Simufact Forging高铁轮毂锻压成形工艺仿真

基于Simufact Forging有限元分析软件对高铁轮毂成形过程进行了仿真,着重研究了轮毂辗扩过程中的等效塑性应变、等效应力及材料流动。结果表明:高铁轮毂在辗扩过程中材料整体变形基本一致,可以获得较好的力学性能;随着锻压成形不断的进行,轮毂内圈塑性应变逐渐变大;成形过程中整个轮毂应力分布较为均匀。

Microstructure and mechanical properties of Mg-Si alloys processed by cyclic closed-die forging

Mg-xSi （x=0, 1.5, 3.3） alloys were fabricated and subjected to cyclic closed-die forging （CCDF）, a new severe plastic deformation process, at 450 ℃ for 1, 3, and 5 passes. With applying CCDF, tensile strength, elongation and hardness increase, while coarse Mg2Si particles break into smaller pieces and exhibit more uniform distribution. Mg-1.5%Si alloy exhibits a combination of improved strength and elongation after 5 passes of CCDF processing. The tensile strength is about 142 MPa and elongation is about 8%. The improvement in mechanical properties was further characterized by dry sliding wear testing. The results show that wear resistance improves with silicon content and CCDF process passes, particularly the first pass. The wear resistance increases by about 38% for Mg-3.3%Si after 5 passes of CCDF compared with pure Mg. The improvement of wear is related to microstructure refinement and homogenization based on the Archard equation and friction effect.