Semisolid stir welding of AZ91 was investigated with focus on the joining temperature and rotational speed. An Mg-25%Zn interlayer was located between two AZ91 pieces and the system was heated up to the semisolid stat...Semisolid stir welding of AZ91 was investigated with focus on the joining temperature and rotational speed. An Mg-25%Zn interlayer was located between two AZ91 pieces and the system was heated up to the semisolid state of base metal and interlayer. The weld seam was stirred using a drill-tip at different joining temperatures and rotational speeds. Optical and scanning electron microscopes were employedto study microstructure, cavity formation, and segregation. Hardness profile and shear punch test werealso employed to rank the welds based on their quality and homogeneity. Results showed that the lowest cavity content （2.1%） withthemaximum ultimate shear strength （about 188 MPa） was obtained in weld with the joining temperatureof530℃ and the rotational speedof1600 r/min. Low quality welds and a reduction of ultimate shear strength were observed at very high orlow rotational speeds and joining temperatures. The process, in conclusion, produced close mechanical properties to those of thebase metal and homogenous quality throughout the joint, when the intermediate temperature and rotational speeds were employed.展开更多
基金Innovatum (Trollhattan, Sweden) for the financial supporting the researcher in this paper
文摘Semisolid stir welding of AZ91 was investigated with focus on the joining temperature and rotational speed. An Mg-25%Zn interlayer was located between two AZ91 pieces and the system was heated up to the semisolid state of base metal and interlayer. The weld seam was stirred using a drill-tip at different joining temperatures and rotational speeds. Optical and scanning electron microscopes were employedto study microstructure, cavity formation, and segregation. Hardness profile and shear punch test werealso employed to rank the welds based on their quality and homogeneity. Results showed that the lowest cavity content （2.1%） withthemaximum ultimate shear strength （about 188 MPa） was obtained in weld with the joining temperatureof530℃ and the rotational speedof1600 r/min. Low quality welds and a reduction of ultimate shear strength were observed at very high orlow rotational speeds and joining temperatures. The process, in conclusion, produced close mechanical properties to those of thebase metal and homogenous quality throughout the joint, when the intermediate temperature and rotational speeds were employed.
