A HybridManufacturing ProcessMonitoringMethod Using Stacked Gated Recurrent Unit and Random Forest

This study proposed a new real-time manufacturing process monitoring method to monitor and detect process shifts in manufacturing operations.Since real-time production process monitoring is critical in today’s smart manufacturing.The more robust the monitoring model,the more reliable a process is to be under control.In the past,many researchers have developed real-time monitoring methods to detect process shifts early.However,thesemethods have limitations in detecting process shifts as quickly as possible and handling various data volumes and varieties.In this paper,a robust monitoring model combining Gated Recurrent Unit(GRU)and Random Forest(RF)with Real-Time Contrast(RTC)called GRU-RF-RTC was proposed to detect process shifts rapidly.The effectiveness of the proposed GRU-RF-RTC model is first evaluated using multivariate normal and nonnormal distribution datasets.Then,to prove the applicability of the proposed model in a realmanufacturing setting,the model was evaluated using real-world normal and non-normal problems.The results demonstrate that the proposed GRU-RF-RTC outperforms other methods in detecting process shifts quickly with the lowest average out-of-control run length(ARL1)in all synthesis and real-world problems under normal and non-normal cases.The experiment results on real-world problems highlight the significance of the proposed GRU-RF-RTC model in modern manufacturing process monitoring applications.The result reveals that the proposed method improves the shift detection capability by 42.14%in normal and 43.64%in gamma distribution problems.

Research on the Impact of Digital Technology and Servitization on the Performance of Manufacturing Enterprises

This article mainly discusses the impact of digital technology and service-oriented on the performance of manufacturing enterprises.It first elaborates on the background of the trend of service-oriented manufacturing and the significance of its enterprises.Then,based on the impact of digital technology on the performance of manufacturing enterprises,several practical and feasible measures are proposed,mainly focusing on the long-term layout of service-oriented,shortening the low period,enhancing the competitive awareness of state-owned manufacturing enterprises,improving the driving force transformation,achieving simultaneous progress digitally,configuring digital and service-oriented elements,and eliminating the monopoly of digital resources.Followed by lowering the threshold for private enterprise resource acquisition,promoting financial digital development,breaking the financial dilemma of service-oriented manufacturing,continuously improving the performance level of manufacturing enterprises,and promoting the development of manufacturing enterprises.

Cross-border Urban Networks Based on Manufacturing Global Value Chain:A Study of Listed Companies in Western China

Cross-border investment is essential for western China’s globalization.Global value chain(GVC)forms cross-border investment networks between industries in western China and overseas cities.Focusing on GVC,this study uses the social network analysis method,entropy method,multi-index comprehensive evaluation method,and quadratic assignment procedure analysis method to examine the characteristics and influencing factors of the urban networks of research and development(R&D),production,and sales formed as a result of the overseas investments of listed manufacturing companies in western China.Results showed that the three types of investment networks involved multiple industry types and multiple central cities with differentiated diversity and multicentrality.The R&D urban network’s leading sub-industries were the mechanical equipment and instruments,medicine and biological products,and metal and nonmetal industries.The destination cities were mostly those home to educational and scientific research centers.The production urban network’s leading sub-industries were the mechanical equipment,instrument,and food and beverage industries.The destination cities were mostly regional central cities in developing countries.The sales urban network’s leading sub-industries were the mechanical equipment and instrument,metal and nonmetal,and petrochemical and plastics industries.The destination cities were numerous and scattered.In addition,the R&D urban network easily formed specialized clusters,core nodes easily controlled the production urban network,and individual nodes did not easily control the sales urban network.Technological and economic system advantages greatly impacted the three network types.Considering the different influencing factors,this study suggests optimizing the institutional investment environment to narrow the institutional gap,adjusting and optimizing the investment layout to expand overseas markets,and increasing R&D funds to stimulate technological progress and overseas investments in western China.

Customization and Performance of Service-Oriented Manufacturing Information System: The Mediating Effect of Information System Flexibility

The purpose of this paper is to provide empirical evidence for the validity of the relationship between service-oriented manufacturing information system (SMIS) customization and performance from three aspects: data flexibility, process flexibility and system flexibility. We select some questionnaires from the third round of High-performance manufacturing (HPM) data to construct the construct, verify the reliability and validity of the construct, extract principal components, and analyze the mediating effect by using multiple chain linear regression and structural equation model. The results show that SMIS customization has a significant impact on its performance, and this effect works through its flexibility. More specifically, it is the multiple chain mediation effect composed of data flexibility, process flexibility and system flexibility. The importance of SMIS customization and flexibility to the organization is made clear, which helps practitioners understand the internal mechanism that affects SMIS performance, so as to use limited resources to improve system performance.

Semantic web-based networked manufacturing knowledge retrieval system

To deal with a lack of semantic interoperability of traditional knowledge retrieval approaches, a semantic-based networked manufacturing （NM） knowledge retrieval architecture is proposed, which offers a series of tools for supporting the sharing of knowledge and promoting NM collaboration. A 5-tuple based semantic information retrieval model is proposed, which includes the interoperation on the semantic layer, and a test process is given for this model. The recall ratio and the precision ratio of manufacturing knowledge retrieval are proved to be greatly improved by evaluation. Thus, a practical and reliable approach based on the semantic web is provided for solving the correlated concrete problems in regional networked manufacturing.

Applying Neural-Network-Based Machine Learning to Additive Manufacturing:Current Applications,Challenges,and Future Perspectives

Additive manufacturing(AM),also known as three-dimensional printing,is gaining increasing attention from academia and industry due to the unique advantages it has in comparison with traditional subtractive manufacturing.However,AM processing parameters are difficult to tune,since they can exert a huge impact on the printed microstructure and on the performance of the subsequent products.It is a difficult task to build a process-structure-property-performance(PSPP)relationship for AM using traditional numerical and analytical models.Today,the machine learning(ML)method has been demonstrated to be a valid way to perform complex pattern recognition and regression analysis without an explicit need to construct and solve the underlying physical models.Among ML algorithms,the neural network(NN)is the most widely used model due to the large dataset that is currently available,strong computational power,and sophisticated algorithm architecture.This paper overviews the progress of applying the NN algorithm to several aspects of the AM whole chain,including model design,in situ monitoring,and quality evaluation.Current challenges in applying NNs to AM and potential solutions for these problems are then outlined.Finally,future trends are proposed in order to provide an overall discussion of this interdisciplinary area.

Diffusion mechanism simulation of cloud manufacturing complex network based on cooperative game theory

Cloud manufacturing is a specific implementation form of the "Internet + manufacturing" strategy. Why and how to develop cloud manufacturing platform(CMP), however, remains the key concern of both platform operators and users. A microscopic model is proposed to investigate advantages and diffusion forces of CMP through exploration of its diffusion process and mechanism. Specifically, a three-stage basic evolution process of CMP is innovatively proposed. Then, based on this basic process, a more complex CMP evolution model has been established in virtue of complex network theory, with five diffusion forces identified. Thereafter, simulations on CMP diffusion have been conducted. The results indicate that, CMP possesses better resource utilization,user satisfaction, and enterprise utility. Results of simulation on impacts of different diffusion forces show that both the time required for CMP to reach an equilibrium state and the final network size are affected simultaneously by the five diffusion forces. All these analyses indicate that CMP could create an open online cooperation environment and turns out to be an effective implementation of the "Internet + manufacturing" strategy.

Relationships and Evolving Networks of Rural Manufacturing Clusters: A Case Study in Yucheng County, Henan Province of China

The evolution of networks in rural industrial clusters,in particular in the context of China has been paid more attention to in the world.Applying the theory and techniques of social network analysis (SNA),this study is with particular regard to the business network relationships and their evolutionary dynamics of steel measuring tape manufacturing clustered in Nanzhuang Village,Yucheng County of Henan Province,China,which is important for better understanding the industrial and regional development in less developed rural areas.From data collected by comprehensive questionnaire survey in 2002 and mass interviews with 60 enterprises and assembling families and several government authorities in 2002,2003,2004,2005 and 2008,four types of networks are identified: spin-off,consulting,communication and cooperative.The characteristic of these networks is outlined in detail.Compared with the high-tech clusters of typical developed areas,the networks that have evolved in traditional manufacturing clusters are more affected by emotive linkages.The cluster networks are shown to exhibit a polycentric hierarchical structure.The family relationships are the dominate spin-off channels of enterprises,while the supply and demand relationships and the mobility of the skilled workers are also important paths of network learning,and the cooperation relationships are comparatively stable.Besides the root enterprises,the middle-sized enterprises are comparatively more active than small-sized enterprises,and the intermediary agencies and the service institutions act as bridges of the inter-enterprises cooperation.By analysis of the structure of networks and the interactions between the networks,the four stages of network evolution are also identified.The four stages are dominated by the family networks,the internal division production networks,the local innovation networks and the global supply networks respectively,and they play different roles in cluster development.

Test and Experiment Study on Synchronous Cooperative Design System Over Networked Manufacturing Platform

Based on the analysis on the previous research in virtual manufacturing and virtual enterprises,this paper pro- vides a novel architecture of networked manufacturing system around the cooperative design.The key technologies for synchronous cooperative design in networked manufacturing platform,such as the cooperative mechanism,cooperative rules,control authority conveyed,cooperative efficiency,are detailed,with which a synchronous cooperative design system is developed.Due to the cooper- ative efficiency is the major bottleneck of the synchronous cooperative design over Internet,this research details the test and experi- ment to demonstrate the practicality of the system.Finally the advantages of the system are illustrated compared with current soft- ware tools.

Prediction of the Performance of the Fabrics in Garment Manufacturing by Artificial Neural Network

An artificial neural network is used to predict the performance of fabrics in clothing manufacturing. The predictions are based on fabric mechanical properties measured on the FAST system. The influences of the different ANNs construct on the convergence speed and the prediction accuracy are investigated. The result indicates that the BP neural network is an efficiency technique and has a wide prospect in the application to garment processing.

SHARING AND PLANNING OF DISTRIBUTED EQUIPMENT FOR NETWORKED MANUFACTURING

Efficient utilization of the equipment distributed in different enterprises and optimal allocation of these resources is an important concern for networked manufacturing. The third party based equipment sharing approach is put forward to optimize the utilization of distributed equipment for networked manufacturing; Taking advantage of the shared equipment offered by equipment providers by means of lease agreement, the third party carries out production by establishing networked virtual factory. Operational mechanism of the third party based equipment sharing is discussed, and characteristics of this approach in achieving resource allocation are analyzed. Shared equipment planning is formulated as an optimization problem with the objective of maximizing profits for equipment coordinator, a mathematical model for shared equipment planning is developed. Finally a case study is discussed to show the effectiveness of the planning model.

Research of Enterprise Resource Management Supporting Networked Manufacturing

The nature of networked manufacturing and agile manufacturing is to recognize enterprise resources timely and accurately. This paper mainly discusses an enterprise resource model method and the construction process. Furthermore, the system frameworks of software and application are put forward to realize various enterprise resources management based on a resource business process. Thus, we ensure the integration and sharing of enterprise resources for the requirement of networked manufacturing.

Active Vibration Isolation of Micro-Manufacturing Platform Based on Neural Network

The micromation and precision of the Micro-Electromechanical System demand that its manufacturing, measuring and assembling must work in a micro-manufacturing platform with good ability to isolate vibrations. This paper develops a vibration isolation system of micro-manufacturing platform. The brains of many kinds of birds can isolate vibrations well, such as woodpecker’s brain. When a woodpecker pecks the wood at the speed as 1.6 times as the velocity of sound, its brain will tolerate the wallop 1 500 times of the weight of itself without any damage. The isolation mechanics and organic texture of woodpecker’s brain that has good isolation characteristics were studied. A structure model of vibration isolation system for the micro-manufacturing platform is established based on the bionics of the bird’s brain vibration isolation mechanism. In order to isolate effectively the high frequency vibrations from the ground, a rubber layer is used to isolate vibrations passively between the micro-manufacturing platform’s pedestal and the ground. This layer corresponds to the cartilage and muscles in the outer meninges of the bird’s brain. The active vibration isolation technique is adopted to isolate vibrations between the micro-manufacturing platform and the pedestal. Air springs are used as elastic components, which correspond to the interspaces between the outer meninges and the encephala of the bird’s brain. Actuators are made of giant magnetostrictive material, and it corresponds to the nerves and neural muscles linking the meninges and the encephala. The actuators and air springs are arranged vertically in parallel to make use of the giant magnetostrictive actuators effectively. The air springs support almost all weight of the micro-manufacturing platform and the giant magnetostrictive actuators support almost no weight. In order to realize high performance to isolate complex micro-vibration, the control method using a three-layer neural network is presented. This vibration control system takes into account the floor disturbance and the direct disturbance acting on the micro-manufacturing platform. The absolute acceleration of the micro-manufacturing platform is used as the performance index of vibration control. The performance of the control system is tested by numerical simulation. Simulation results show that the active vibration isolation system has good isolation performance against the floor disturbance and the direct disturbance acting on the micro-manufacturing platform in all the frequency range.

Multi-agent Based Modeling of Manufacturing Network

An intelligent manufacturing system is modeled currently from the viewpoint of manufacturing applications,and the network platform’s influence to manufacturing applications is not considered adequately. However any bottleneck in service oriented architecture (SOA) for the manufacturing network can affect the agility of the IT environment. In this paper,to achieve a trade-off between manufacturing resources and network resources,the manufacturing network is modeled with multi-agent,in which two kinds of basic elements,the manufacturing application unit and the network carrier of manufacturing information,are presented. And their main characters are described by colored petri net. The manufacturing application model drives the network platform that inversely provides this application model technology supports. The proposed multi-agent system is demonstrated through an example integration scenario involving production plan,resources management and execution subsystems. And the result suggests that analyzing and designing the system architecture of networked manufacturing should give due attention to the operation system as well as manufacturing applications.

The Technique of Building a Networked Manufacturing Process Monitoring System

This paper introduces the constitute,structure and the software model of a set of networked manufacturing process monitoring system,using JAVA network technique to realize a set of three layer distributed manufacturing process monitoring sys- tem which is comprised with remote manage center,manufacturing process supervision center and the units of measure and control layer such as displacement sensor,the device of temperature measure and alarm etc.The network integration of the production management layer,the process control layer and the hard ware control layer is realized via using this approach.The design using object-oriented technique based on JAVA can easily transport to different operation systems with high performance of the expansibili- ty.

Protection and Management of Intellectual Properties in the Networked Manufacturing

Networked manufacturing is a primary management mod e of virtual enterprise. It takes advantage of advanced network technology to pass information and devise and assemble necessary components so as to reach a certa in specific purpose. The characteristics of it are dynamic, international and pr ompt. In contrast with traditional manufacturing, networked manufacturing utilizes external predominant resources, and breaks through tangible limits of enterpris e, so it can optimize the combination of social resources and improve the enterp rise′capability of adapting to the constantly changing market. Networked manufacturing produces some problems while bringing enterprise infin ite commercial chance. Compared with traditional manufacturing, stealing intelle ctual achievements and encroaching the related property rights not only becomes easier and quicker, but also leaves no traces when enterprises transfer informat ion through network. It′s well known that competition among corporations in the future is the on e of intellectual property in the final analysis. Therefore, recently, the statu s of intellectual property protection is promoted grandly. In the following parts, several proposals on protecting intellectual property ar e put forward in detail. We can protect the intellectual property by the ways of strengthening the consci ousness of protection. We can protect the intellectual property by perfecting the law. We will know which behaviors on the network are legitimate and which one are illegitimate. As a result, it can decrease and resolve the conflicts partially. Besides, the article puts forward that the conflicts can be resolved through a m edi-institution, an authoritative governmental organization. Moreover, we should strengthen the education on ethics. At last, the paper presents that we can protect our intellectual property throug h international cooperation.

Research on Application Technology Oriented Rapid Response Manufacturing in the Distributed Network Environment

A new chance of developing traditional manufacturing industry comes forth with the development of network technology. Application technology oriented rapid response manufacturing in the distributed network environments, that is, how to take advantage of the Intranet and Internet, combine the numerous manufacturing resources spread around the region, the country and even the globe is the key to the agile design, manufacturing and the buildup of comprehensively competitive power, at the same time, is also an important research direction in the field of advanced manufacturing technology. Rapid response manufacturing in the distributed network environment is a newly manufactory pattern that can be used to implement the conception of agile design and manufacturing, but there are some new problems coming with it, which will directly influence the enterprise’s ability of rapid response in the distributed network manufacturing pattern and lead to the failure of the league and the lost of the given orders. In this paper, we establish some approaches to solve these problems in product development process. The paper then presents the research on key application technologies and solutions includes: network safety strategy which guarantees data transferring among the leaguer members, production data management based on Web/DOT (Distributed Object Technology) and XML criteria which guarantees data exchange in structure-variance characteristic environments, the network platform which provides the conversion service of different types of CAD files each other. All of these solutions are aim for technology problems existing in the distributed network environments and among the league members. Finally, the paper takes one project, that is, the establishment of the online application service system for Shanghai Advance Manufacturing Technology Research Center as a good instance.

Characterization and Modeling of Mechanical Properties of Additively Manufactured Coconut Fiber-Reinforced Polypropylene Composites

In the face of the increased global campaign to minimize the emission of greenhouse gases and the need for sustainability in manufacturing, there is a great deal of research focusing on environmentally benign and renewable materials as a substitute for synthetic and petroleum-based products. Natural fiber-reinforced polymeric composites have recently been proposed as a viable alternative to synthetic materials. The current work investigates the suitability of coconut fiber-reinforced polypropylene as a structural material. The coconut fiber-reinforced polypropylene composites were developed. Samples of coconut fiber/polypropylene (PP) composites were prepared using Fused Filament Fabrication (FFF). Tests were then conducted on the mechanical properties of the composites for different proportions of coconut fibers. The results obtained indicate that the composites loaded with 2 wt% exhibited the highest tensile and flexural strength, while the ones loaded with 3 wt% had the highest compression strength. The ultimate tensile and flexural strength at 2 wt% were determined to be 34.13 MPa and 70.47 MPa respectively. The compression strength at 3 wt% was found to be 37.88 MPa. Compared to pure polypropylene, the addition of coconut fibers increased the tensile, flexural, and compression strength of the composite. In the study, an artificial neural network model was proposed to predict the mechanical properties of polymeric composites based on the proportion of fibers. The model was found to predict data with high accuracy.

Manufacturing enterprise collaboration network:An empirical research and evolutionary model

With the increasingly fierce market competition,manufacturing enterprises have to continuously improve their competitiveness through their collaboration and labor division with each other,i.e.forming manufacturing enterprise collaborative network(MECN)through their collaboration and labor division is an effective guarantee for obtaining competitive advantages.To explore the topology and evolutionary process of MECN,in this paper we investigate an empirical MECN from the viewpoint of complex network theory,and construct an evolutionary model to reproduce the topological properties found in the empirical network.Firstly,large-size empirical data related to the automotive industry are collected to construct an MECN.Topological analysis indicates that the MECN is not a scale-free network,but a small-world network with disassortativity.Small-world property indicates that the enterprises can respond quickly to the market,but disassortativity shows the risk spreading is fast and the coordinated operation is difficult.Then,an evolutionary model based on fitness preferential attachment and entropy-TOPSIS is proposed to capture the features of MECN.Besides,the evolutionary model is compared with a degree-based model in which only node degree is taken into consideration.The simulation results show the proposed evolutionary model can reproduce a number of critical topological properties of empirical MECN,while the degree-based model does not,which validates the effectiveness of the proposed evolutionary model.

Remote Multimedia Monitoring System Based on Embedded Web Server for Networked Manufacturing

A new-style remote monitoring system is proposed, which is based on enterprises' embedded web servers and can be widely used in enterprises' networked manufacturing systems. The principle and characteristics of remote monitoring system based on embedded web server are analyzed. Such a kind of system for networked manufacturing is designed, and it proves efficient and feasible in promoting communication among enterprises, improving designing and scheduling, decreasing facility failure and reducing product cost.