The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In o...The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In order to realize high performance forming processes, the driving device should be improved, especially for com- plicated processing motions. Based on electric servo direct drive technology, a novel AC servo rotating and linear composite driving device is proposed, which features implementing both spindle rotation and feed motion with- out transmission, so that compact structure and precise control can be achieved. Flux switching topology is employed in the rotating drive component for strong robustness, and fractional slot is employed in the linear direct drive component for large force capability. Then the mechanical structure for compositing rotation and linear motion is designed. A device prototype is manufactured, machining of each component and the whole assembly are presented respectively. Commercial servo amplifiers are utilized to construct the control system of the proposed device. To validate the effectiveness of the proposed composite driving device, experimental study on thedynamic test benches are conducted. The results indicate that the output torque can attain to 420 N-m and the dynamic tracking errors are less than about 0.3 rad in the rotating drive, the dynamic tracking errors are less than about 1.6 mm in the linear feed. The proposed research provides a method to construct high efficiency and accu- racy direct driving device in plastic forming equipment.展开更多
作动器系统作为直升机结构响应主动控制系统(active control of structure response, ACSR)执行元件的重要核心部件,其控制性能直接关系到振动的抑制效果。研制了一套基于永磁无刷直流电机驱动的离心式作动器原理样机,详细阐述了系统组...作动器系统作为直升机结构响应主动控制系统(active control of structure response, ACSR)执行元件的重要核心部件,其控制性能直接关系到振动的抑制效果。研制了一套基于永磁无刷直流电机驱动的离心式作动器原理样机,详细阐述了系统组成及工作原理,论述了作动器输出力频率、幅值和相位的调节方式,建立了偏心块的输出力方程,选取了MAXON公司生产的EC60 flat 411 678无刷电机作为驱动源。设计了作动器伺服控制系统,针对功率驱动中的隔离直流电源、自举二极管、自举电容、电流驱动能力及母线支撑电容等关键参数进行了详细设计。通过实验验证,电机转速误差最终被控制为1%以内,位置响应时间小于50 ms,振动抑制在0.001 5g(g为重力加速度)以下,取得了较好的控制性能,为离心式作动器系统在直升机平台的应用奠定了基础。展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51335009)Major National Science and Technology Project of China(Grant No.2011ZX04001-011)
文摘The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In order to realize high performance forming processes, the driving device should be improved, especially for com- plicated processing motions. Based on electric servo direct drive technology, a novel AC servo rotating and linear composite driving device is proposed, which features implementing both spindle rotation and feed motion with- out transmission, so that compact structure and precise control can be achieved. Flux switching topology is employed in the rotating drive component for strong robustness, and fractional slot is employed in the linear direct drive component for large force capability. Then the mechanical structure for compositing rotation and linear motion is designed. A device prototype is manufactured, machining of each component and the whole assembly are presented respectively. Commercial servo amplifiers are utilized to construct the control system of the proposed device. To validate the effectiveness of the proposed composite driving device, experimental study on thedynamic test benches are conducted. The results indicate that the output torque can attain to 420 N-m and the dynamic tracking errors are less than about 0.3 rad in the rotating drive, the dynamic tracking errors are less than about 1.6 mm in the linear feed. The proposed research provides a method to construct high efficiency and accu- racy direct driving device in plastic forming equipment.
