Spatial Patterns and Drivers of Intelligent Manufacturing from a‘Glob-allocal'Perspective:A Study of China's Industrial Robotics

The advancement of the intelligent manufacturing industry(IMI)represents the future direction for the world's manufactur-ing sector,offering a promising avenue to bolster national competitiveness and enhance industrial manufacturing efficiency.In this study,we took the industrial robot industry(IRI)as a case study to elucidate the spatial distribution and interconnections of IMI from a geographical perspective,and the modified diamond model(DM)was used to analyze the influencing factors.Results show that:1)the spatial pattern of IRI with various investment attributes in different industrial chain links is generally similar,centered in the southeast.Key investment areas are in the east and south.The spatial distribution of China's IRI covers a multitude of provinces and obtains differ-ent scales of investment in different countries(regions).2)The spatial correlation between foreign investors and China's provincial-level administrative regions(PARs)forms a network,and the network of foreign-invested enterprises is more stable.Different countries(regions)have distinct location preferences in China,with significant spatial differences in correlation degrees.3)Overall,the interac-tion of these factors shapes the location decisions and correlation patterns of industrial robot enterprises.This study not only contributes to our theoretical knowledge of the industrial spatial structure and industrial economy but also offers valuable references and sugges-tions for national IMI planning and relevant industry investors.

Technological anxiety:Analysis of the impact of industrial intelligence on employment in China

Employment is the greatest livelihood.Whether the impact of industrial robotics technology materialized in machines on employment in the digital age is an“icing on the cake”or“adding fuel to the fire”needs further study.This study aims to analyze the impact of the installation and application of industrial robots on labor demand in the context of the Chinese economy.First,from the theoretical logic and the economic development law,this study gives the prior judgment and research hypothesis that industrial intelligence will increase jobs.Then,based on the panel data of 269 cities in China from 2006 to 2021,we use the two-way fixed effect model,dynamic threshold model,and two-stage intermediary effect model.The objective is to investigate the impact of industrial intelligence on enterprise labor demand and its path mechanism.Results show that the overall effect of industrial intelligence on the labor force with the installation density index of industrial robots as the proxy variable is the“creation effect”.In other words,advanced digital technology has created additional jobs,and the overall supply of employment in the labor market has increased.The conclusion is still valid after the endogeneity identification and robustness test.In addition,the positive effect has a nonlinear effect on the network scale.When the installation density of industrial robots exceeds a particular threshold value,the division of labor continues to deepen under the combined action of the production efficiency and compensation effects,which will cause enterprises to increase labor demand further.Further research showed that industrial intelligence can increase employment by promoting synergistic agglomeration and improving labor price distortions.This study concludes that in the digital China era,the introduction and installation of industrial robots by enterprises can affect the optimal allocation of the labor market.This phenomenon has essential experience and reference significance for guiding industrial digitalization and intelligent transformation and promoting the high-quality development of people’s livelihood.

Fault Detection for Motor Drive Control System of Industrial Robots Using CNN-LSTM-based Observers

The complex working conditions and nonlinear characteristics of the motor drive control system of industrial robots make it difficult to detect faults.In this paper,a deep learning-based observer,which combines the convolutional neural network(CNN)and the long short-term memory network(LSTM),is employed to approximate the nonlinear driving control system.CNN layers are introduced to extract dynamic features of the data,whereas LSTM layers perform time-sequential prediction of the target system.In terms of application,normal samples are fed into the observer to build an offline prediction model for the target system.The trained CNN-LSTM-based observer is then deployed along with the target system to estimate the system outputs.Online fault detection can be realized by analyzing the residuals.Finally,an application of the proposed fault detection method to a brushless DC motor drive system is given to verify the effectiveness of the proposed scheme.Simulation results indicate the impressive fault detection capability of the presented method for driving control systems of industrial robots.

Vibration Diagnosis and Optimization of Industrial Robot Based on TPA and EMD Methods

This paper proposedmethod that combined transmission path analysis(TPA)and empirical mode decomposition(EMD)envelope analysis to solve the vibration problemof an industrial robot.Firstly,the deconvolution filter timedomain TPA method is proposed to trace the source along with the time variation.Secondly,the TPA method positioned themain source of robotic vibration under typically different working conditions.Thirdly,independent vibration testing of the Rotate Vector(RV)reducer is conducted under different loads and speeds,which are key components of an industrial robot.The method of EMD and Hilbert envelope was used to extract the fault feature of the RV reducer.Finally,the structural problems of the RV reducer were summarized.The vibration performance of industrial robots was improved through the RV reducer optimization.From the whole industrial robot to the local RV Reducer and then to the internal microstructure of the reducer,the source of defect information is traced accurately.Experimental results showed that the TPA and EMD hybrid methods were more accurate and efficient than traditional time-frequency analysis methods to solve industrial robot vibration problems.

基于RobotStudio的视觉分拣打磨工作站仿真设计

为解决中小型零件混流自动化生产等问题,提出基于RobotStudio的工业机器人视觉分拣打磨工作站的仿真设计方案。根据零件的生产工艺流程,利用UG软件创建视觉分拣打磨工作站的整体布局;通过分析工作站各个模块功能,设计了各模块的结构;利用RobotStudio软件构建了工作站仿真模型。以视觉引导Smart组件和输送链跟踪仿真为例,阐述了ABB工业机器人通过视觉引导获取工件空间位姿的四元数和欧拉角的转换方法,并介绍了视觉拍照、机器人与工业相机通信等动态仿真的设置过程,以及输送链跟踪动态效果的设置方法。为实现工作站全过程仿真,设计了整体工作站逻辑,编制了仿真工作站离线程序,并将仿真工作站同步到实验平台调试验证。该设计可为智能制造生产线的设计、制造及应用提供参考。

基于Robotstudio的工业机器人课程教学设计与实践

阐述工业机器人实训课程教学实践,将Robotstudio软件融入课程教学中,探讨以实例项目驱动的教学内容设计,以虚实结合手段提升课堂教学效果的教学模式,从而实现教学与实践的统一。

An Overview of Calibration Technology of Industrial Robots

With the continuous improvement of automation,industrial robots have become an indispensable part of automated production lines.They widely used in a number of industrial production activities,such as spraying,welding,handling,etc.,and have a great role in these sectors.Recently,the robotic technology is developing towards high precision,high intelligence.Robot calibration technology has a great significance to improve the accuracy of robot.However,it has much work to be done in the identification of robot parameters.The parameter identification work of existing serial and parallel robots is introduced.On the one hand,it summarizes the methods for parameter calibration and discusses their advantages and disadvantages.On the other hand,the application of parameter identification is introduced.This overview has a great reference value for robot manufacturers to choose proper identification method,points further research areas for researchers.Finally,this paper analyzes the existing problems in robot calibration,which may be worth researching in the future.

Variable Stiffness Identification and Configuration Optimization of Industrial Robots for Machining Tasks

Industrial robots are increasingly being used in machining tasks because of their high flexibility and intelligence.However,the low structural stiffness of a robot significantly affects its positional accuracy and the machining quality of its operation equipment.Studying robot stiffness characteristics and optimization methods is an effective method of improving the stiffness performance of a robot.Accordingly,aiming at the poor accuracy of stiffness modeling caused by approximating the stiffness of each joint as a constant,a variable stiffness identification method is proposed based on space gridding.Subsequently,a task-oriented axial stiffness evaluation index is proposed to quantitatively assess the stiffness performance in the machining direction.In addition,by analyzing the redundant kinematic characteristics of the robot machining system,a configuration optimization method is further developed to maximize the index.For numerous points or trajectory-processing tasks,a configuration smoothing strategy is proposed to rapidly acquire optimized configurations.Finally,experiments on a KR500 robot were conducted to verify the feasibility and validity of the proposed stiffness identification and configuration optimization methods.

Technology Foresight Research of Industrial Robot Based on Patent Analysis

In view of the lack of patent big data in research on technology foresight in the industrial robot field, this paper introduces an improved method based on patent mining and knowledge map. Firstly, SAO structure is extracted from selected patents, secondly, the similarity between patents is calculated based on extracted SAO structure, thirdly, patent network and patent map are drawn based on calculated patent similarity matrix, technology evolution process and future trends of industrial robot are summarized from patent network, and future potential technology opportunities are predicted based on technological vacancies identified from patent map. Finally, this paper identifies six key technical areas and four potential technical opportunities in the field of the industrial robot.

Real-time accurate hand path tracking and joint trajectory planning for industrial robots(Ⅰ)

Previously, researchers raised the accuracy for a robot′s hand to track a specified path in Car-tesian space mainly through increasing the number of knots on the path and the number of the path′s segments, which results in the heavier online computational burden for the robot controller. Aiming at overcoming this drawback, the authors propose a new kind of real-time accurate hand path tracking and joint trajectory planning method. Through selecting some extra knots on the specified hand path by a certain rule and introducing a sinusoidal function to the joint displacement equation of each segment, this method can greatly raise the path tracking accuracy of robot′s hand and does not change the number of the path′s segments. It also does not increase markedly the computational burden of robot controller. The result of simulation indicates that this method is very effective, and has important value in increasing the application of industrial robots.

Enabling Technologies for Autonomous Robotic Systems in Manufacturing

Research of autonomous manufacturing systems is motivated both by the new technical possibilities of cyber-physical systems and by the practical needs of the industry.Autonomous operation in semi-structured industrial environments can now be supported by advanced sensor technologies,digital twins,artificial intelligence and novel communication techniques.These enable real-time monitoring of production processes,situation recognition and prediction,automated and adaptive(re)planning,teamwork and performance improvement by learning.This paper summarizes the main requirements towards autonomous industrial robotics and suggests a generic workflow for realizing such systems.Application case studies will be presented from recent practice at HUN-REN SZTAKI in a broad range of domains such as assembly,welding,grinding,picking and placing,and machining.The various solutions have in common that they use a generic digital twin concept as their core.After making general recommendations for realizing autonomous robotic solutions in the industry,open issues for future research will be discussed.

Digital twin-and extended reality-based telepresence for collaborative robot programming in the 6G perspective

In the context of Industry 4.0,a paradigm shift from traditional industrial manipulators to Collaborative Robots(CRs)is ongoing,with the latter serving ever more closely humans as auxiliary tools in many production processes.In this scenario,continuous technological advancements offer new opportunities for further innovating robotics and other areas of next-generation industry.For example,6G could play a prominent role due to its human-centric view of the industrial domains.In particular,its expected dependability features will pave the way for new applications exploiting highly effective Digital Twin(DT)-and eXtended Reality(XR)-based telepresence.In this work,a novel application for the above technologies allowing two distant users to collaborate in the programming of a CR is proposed.The approach encompasses demanding data flows(e.g.,point cloud-based streaming of collaborating users and robotic environment),with network latency and bandwidth constraints.Results obtained by analyzing this approach from the viewpoint of network requirements in a setup designed to emulate 6G connectivity indicate that the expected performance of forthcoming mobile networks will make it fully feasible in principle.

Optimization of Serial Port of General Flex Pendant for Industrial Robot

In order to further improve the serial ports communication mode of the general Flex Pendant for industrial robot,a multiple serial communication mode is put forward. It is used to meet the stability of data transmission,transmission distance,transmission speed,anti-interference and cost-effective. Using ADUM1201 single direction dual channel digital isolator,two pieces of MAX13487 E and a piece of MAX3232 chip to transmit data and files, and to control chip’ s electrical level. Selecting the RS232, RS422 and RS485 communication mode,the serial ports of the general Flex Pendant of industrial robot is optimized.

Uncalibrated Workpiece Positioning Method for Peg-in-hole Assembly Using an Industrial Robot

This paper proposes an uncalibrated workpiece positioning method for peg-in-hole assembly of a device using an industrial robot.Depth images are used to identify and locate the workpieces when a peg-in-hole assembly task is carried out by an industrial robot in a flexible production system.First,the depth image is thresholded according to the depth data of the workpiece surface so as to filter out the background interference.Second,a series of image processing and the feature recognition algorithms are executed to extract the outer contour features and locate the center point position.This image information,fed by the vision system,will drive the robot to achieve the positioning,approximately.Finally,the Hough circle detection algorithm is used to extract the features and the relevant parameters of the circular hole where the assembly would be done,on the color image,for accurate positioning.The experimental result shows that the positioning accuracy of this method is between 0.6-1.2 mm,in the used experimental system.The entire positioning process need not require complicated calibration,and the method is highly flexible.It is suitable for the automatic assembly tasks with multi-specification or in small batches,in a flexible production system.

基于Robot Studio的造船业智能机器人应用平台仿真研究

针对船厂无人化智能化的需求,搭建一个通用智能机器人应用平台并进行仿真研究。通过Robot Studio和其他建模、编程、通信软件的配合,打通PLC到智能机器人的通信和控制,模拟该平台在一条船厂焊接生产线上的生产控制方式,展示该平台的编程思路和仿真结果。仿真结果实现了从人机交互到机器人完成焊接工作的全部流程,复现了该产线全生产周期的工作状态,为船厂未来智能化发展提供了一种新思路。

基于RobotStudio的舞台灯旋转控制步进电机组装配工作站仿真设计

以舞台灯旋转控制步进电机组装配为研究对象,介绍了一种利用Robot Studio软件仿真的电机组虚拟装配仿真解决方案。首先使用UG软件进行工作站所需部件三维模型,并导入到Robot Studio软件中进行工作站布局;其次,通过Robot Studio软件将多功能工具和电动螺丝刀创建为机械装置,配置机器人I/O信号,创建上料、快换器、气动夹爪、吸盘、装配等Smart组件,设计工作站逻辑;之后,规划机器人运动路径、示教机器人目标点,编写机器人离线程序;最后通过仿真调试及信号分析,确定合理的机器人运行参数,优化生产节拍和能耗。该方案可以指导实际装配工作站的设计。

Trajectory Optimization and Motion Simulation of a Flexible Polishing Industrial Robot for Watchcases

To optimize the working time of the flexible polishing industrial robot for watchcases,the polishing efficiency should be improved.Based on the quintic B-spline fitting curve trajectory planning method associated with the optimal time interval and the trajectory point angle,the trajectory route of the flexible polishing industrial robot for case parts was optimized by the Matlab software.The operation time of the flexible polishing industrial robot could reach the optimal level.The joints of the robot can be cooperated with each other to ensure that the motion track of the end-effector of the robot arm is closer to the expected motion track.Based on the Adams software,the obtained trajectory curve of multi-objective optimization was simulated,which verified the trajectory fitted after multi-objective optimization.The angular acceleration and angular plus acceleration curves were improved.Theoretical guidance was carried out for the subsequent experiment by Matlab and Adams simulation analysis.

Adaptive hybrid force/position control for an industrial robot： theory and experiments

This paper proposes a feasible force/position control method for industrial robots utilized for such tasks as grinding, polishing, deburring, and so on. Specifically, an adaptive force/position control strategy is designed in this paper which regulates the contact force between a robot and a workpiece to reach any given set-point exponentially fast, and enables the robot to follow a chosen trajectory simultaneously without requiring prior knowledge of the system parameters. The stability of the closed-loop system is analyzed by Lyapunov techniques. To test the validity of the force/position control method, some simulation results are first collected for the closed-loop system. Furthermore, some experiments are implemented on a 5DOF （degree of freedom） industrial robot for the constructed adaptive force controller. Both simulation and experiment results demonstrate the superior performance of the designed adaptive force/position control strategy.

Real-time accurate hand path tracking and joint trajectory planning for industrial robots(Ⅱ)

Previously, researchers raised the accuracy for a robot′s hand to track a specified path in Cartesian space mainly through increasing the number of knots on the path and the segments of the path. But, this method resulted in the heavier on line computational burden for the robot controller. In this paper, aiming at this drawback, the authors propose a new kind of real time accurate hand path tracking and joint trajectory planning method for robots. Through selecting some extra knots on the specified hand path by a certain rule, which enables the number of knots on each segment to increase from two to four, and through introducing a sinusoidal function and a cosinoidal function to the joint displacement equation of each segment, this method can raise the path tracking accuracy of robot′s hand greatly but does not increase the computational burden of robot controller markedly.