Simultaneously enhanced thermal conductivity and mechanical performance of carbon nanotube reinforced ZK61 matrix composite

Alloying seriously deteriorates the thermal conductivity of magnesium(Mg)alloys,thus,restricts their applications in the fields of computer,communication,and consumer products.In order to improve the thermal conductivity of Mg alloys,adding carbon nanotube(CNT)combined with aging treatment is proposed in this work,i.e.fabricating the D-CNT(a kind of dispersed CNT)reinforced ZK61 matrix composite via powder metallurgy,and conducting aging treatment to the composite.Results indicate the as-aged ZK61/0.6 wt.%D-CNT composite achieved an excellent thermal conductivity of 166 W/(mK),exhibiting 52.3%enhancement in comparison with matrix,as well as tensile yield strength of 321 MPa,ultimate tensile strength of 354 of MPa,and elongation of 14%.The simultaneously enhanced thermal conductivity and mechanical performance are mainly attributed to:(1)the embedded interface of the D-CNT with matrix and(2)the coherent interface of precipitates with matrix.It is expected the current work can provide a clue for devising Mg matrix composites with integrated structural and functional performances,and enlarge the current restricted applications of Mg alloys.

Influence of rolling temperature on the interfaces and mechanical performance of graphene-reinforced aluminum-matrix composites

To study the influence of rolling on the interfaces and mechanical performance of graphene-reinforced Al-matrix composites,a rolling method was used to process them.Using scanning electron microscopy(SEM),transmission electron microscopy(TEM),X-ray diffraction(XRD),Raman spectroscopy,and tensile testing,this study analyzed the micromorphology,interfaces,and mechanical performance of the composites before and after rolling.The experimental results demonstrates that the composites after hot rolling has uniform structures with strong interfacial bonding.With an increase in rolling temperature,the tensile strength and elastic modulus of the composites gradually increase.However,when the rolling temperature is higher than 500°C,granular and rod-like Al4C3 phases are observed at the interfaces and the mechanical performance of the composites is degraded.When the rolling temperature is 480°C,the composites show the optimal comprehensive mechanical performance,with a tensile strength and elastic modulus of 403.3 MPa and 77.6 GPa,respectively,which represent increases of 31.6%and 36.9%,respectively,compared with the corresponding values prior to rolling.

Comparative study on the interface and mechanical properties of T700/Al and M40/Al composites

T700/Al and M40/Al composites were fabricated by squeeze casting technology, and their interface and mechanical properties were investigated comparatively. The results showed that both of the composites were dense, and the fibers were distributed uniformly in aluminum matrix. Aluminum carbide （Al4C3） was observed on the interface of the two carbon fiber-reinforced aluminum （Cf/Al） composites. There was little Al4C3 with a length of 300-500 nm and a width of 30-60 nm in the M40/Al composite, whereas there was a great deal of Al4C3 with a length of 200-400 nm and a width of 100-200 nm in the T700/Al composite, due to a higher graphitization of M40Cf than T700Cf. The M40/Al composite showed a much higher tensile strength than the TT00/Al composite, and it was related to interracial bonding between carbon fibers and aluminum matrices.

Experimental study on the shear behavior of grout-infilled specimens and micromechanical properties of grout-rock interface

The grout-rock interfacial property is one of the key factors associated with the strength of grouted rock masses.In this study,direct shear tests and nanoindentation tests were adopted to investigate the mechanical properties of the grout-rock interface at both the macroscale and microscale.The cohesion of the cement specimens was higher than that of the grout-infilled joint specimens,while their internal friction angle was lower than that of the grout-infilled joint specimens.A“separation method”for identifying the different phases according to the qualitative and quantitative estimations was introduced,and the irregular interfacial transition zone(ITZ)thickness and elastic modulus were estimated.The ITZ thickness of the grout-infilled sandstone specimen ranged from 0 to 30μm,whereas it was within the range of 10-40μm for the grout-infilled mudstone specimen.The average elastic modulus of the ITZ in grout-infilled sandstone and mudstone specimens was approximately 58.2%and 54.1%lower than that of the bulk grout,respectively.Regarding the incidence of the rock type,the interlacing between the grout and sandstone was better developed.The ITZ with a higher porosity and lower modulus had a significant effect on the mechanical properties of the grout-infilled specimens.

The Failure Mechanisms of Ultra-high Molecular Weight Polyethylene Fibre Composites Under In-plane Compression

The in-plane compressive characteristics of the ultra-high molecular weight polyethylene(UHMWPE)fibre(Dyneema█)reinforced composites,both in 0/90°and±45°fibre orientations with respect to the loading direction,have been investigated.The composite made from unidirectional high modulus fibres(volume fraction 83%)and low strength polyurethane matrix(volume fraction 17%)is layered in an orthogonally alternating manner.The different failure mechanisms for the composites with 0/90°and±45°fibre orientations have been detected with the methods of experimental measurement,SEM observation and theoretical analysis.The composites specimens of 0/90°fibre orientation failed with macro-buckling of the high-modulus UHMWEP fibre layers with the matrix damage,whereas the specimens of±45°fibre orientation failed with the shearing of the soft matrix.Hence,the composite specimens in 0/90°fibre orientation had higher stiffness as well as compressive strength than those in±45°fibre orientation.The failure criteria of the composites under in-plane compression was employed to characterize the failure mechanism.Compared with the traditional thermoset matrix,the soft thermoplastic matrix leads to lower strength and higher failure strain of fibre reinforced composites under in-plane compression.In addition,the composite specimens cut by waterjet machine exhibited higher stress levels than those cut by bandsaw that introduced more initial imperfections with the temperature rising and tensile shocking.The comparison between the methodologies for cutting the tough composites can provide a valuable suggestion to obtain required composite structures without reducing the mechanical properties.

ANALYSIS OF INTERPHASE MECHANICAL BEHAVIOR WITH INTERFACE ELEMENT IN THE COMPOSITE MATERIALS

In this paper,stress distribution is obtained by employing the interface element to simulate the interphase feature between fiber-matrix in single-ply laminar which consists of fiber arranged periodically in the x-axis direction and matrix,and which is subjected to far-field transverse load the contour of stress σsz and radial stress σr in the vicinity of interphase are plotted for three different interphase cases.It is made known that the effect of interphase properties in stress distribution is obvious.

INTERFACE DAMAGE ANALYSIS OF FIBER REINFORCED COMPOSITES WITH DUCTILE MATRIX

A cohesive zone model is employed to simulate the fiber/matrix interface damage of composites with ductile matrix. The study is carried out to investigate the dependence of the interface damage and the composite tensile strength on the micro parameters of the composite. These parameters contain fiber packing pattern, fiber volume fraction, and the modulus ratio of the fiber to the matrix. The investigation reveals that though the high fiber vo lume fraction, the high fiber′s modulus and the square fiber packing can supply strong reinforcement to the composite, the interface damage is susceptible in these cases. The tensile strength of the composite is dominated by the interface strength when the interface debonding occurs.

Bonding mechanism of X10CrNi18-8 with Ni/Al_2O_3 composite ceramic by pressureless infiltration

Abstract： An alloy steel/alumina composite was successfully fabricated by pressureless infiltration of X10CrNil8-8 steel melt on 30% （mass fraction） Ni-containing alumina based composite ceramic （Ni/Al2O3） at 1 600 ℃. The infiltration quality and interfacial bonding behavior were investigated by SEM, EDS, XRD and tensile tests. The results show that there is an obvious interfacial reaction layer between the alloying steel and the Ni/Al2O3 composite ceramic. The interfacial reactive products are （FexAly）3O4 intermetallic phase and （AlxCry）2O3 solid solution. The interracial bonding strength is as high as about 67.5 MPa. The bonding mechanism of X10CrNi 18-8 steel with the composite ceramic is that Ni inside the ceramic bodies dissolves into the alloy melt and transforms into liquid channels, consequently inducing the steel melt infiltrating and filling in the pores and the liquid channels. Moreover, the metallurgical bonding and interfacial reactive bonding also play a key role on the stability of the bonding interface.

Effects of interface slip and semi-rigid joint on elastic seismic response of steel-concrete composite frames

The stiffness matrix of semi-rigidly connected composite beams considering interface slip was established and the calculation method for elastic seismic response of composite frame was derived.The corresponding calculation programs were developed.Introducing the dimensionless quantities that were related to the connector shearing stiffness and the joint rotation stiffness,the influences of interface slip and semi-rigid joint on composite frame were transferred to quantitative parameter analysis,taking account of cross sectional properties,materials and linear stiffness of composite beam synthetically.Based on the calculation programs,free vibration frequencies and seismic responses of semi-rigid joint steel-concrete composite frame considering interface slip were calculated.The influences of interface slip and semi rigid joint on dynamic characteristics and seismic response were analyzed and the seismic design advices were presented.The results show that the interface slip decreases the free vibration frequencies and increase the seismic responses of composite frame.The semi-rigid joint reduces the free vibration frequencies and increases seismic responses of composite frame compared with rigid joint.With the increase of joint rotational stiffness,the elastic seismic responses of composite frame increase firstly and then decrease.The effects are related to the ratio of joint rotation stiffness to linear stiffness of composite beam.

Process optimization,microstructures and mechanical/thermal properties of Cu/Invar bi-metal matrix composites fabricated by spark plasma sintering

An orthogonal experiment scheme was designed to investigate the effects of the Cu content,compaction pressure,and sintering temperature on the microstructures and mechanical and thermal properties of(30−50)wt.%Cu/Invar bi-metal matrix composites fabricated via spark plasma sintering(SPS).The results indicated that as the Cu content increased from 30 to 50 wt.%,a continuous Cu network gradually appeared,and the density,thermal conductivity(TC)and coefficient of thermal expansion of the composites noticeably increased,but the tensile strength decreased.The increase in the sintering temperature promoted the Cu/Invar interface diffusion,leading to a reduction in the TC but an enhancement in the tensile strength of the composites.The compaction pressure comprehensively affected the thermal properties of the composites.The 50wt.%Cu/Invar composite sintered at 700℃ and 60 MPa had the highest TC(90.7 W/(m·K)),which was significantly higher than the TCs obtained for most of the previously reported Cu/Invar composites.

Influence of Mass Ratio of Resin and Stabilizer on Mechanical Properties of Mo Fiber-reinforced Granite Polymer Composite

Because inferior mechanical strength of granite polymer composite(GPC)has become the main drawback limiting its application and popularization,Mo fibers were added into(GPC)to improve its mechanical strength.Mechanical properties of matrix materials with different mass ratio of resin and stabilizer(MRRS)were investigated systematically.The influences of MRRS on interface bonding strength of Mo fiber-matrix,wettability and mechanical strength of GPC were discussed,respectively,and the theoretical calculation result of MRRS k was obtained,with the optimal value of k=4.When k=4,tensile strength,tensile strain and fracture stress of the cured resin achieve the maximum values.But for k=7,the corresponding values reach the minimum.With the increase of MRRS k,surface free energy of the cured resin first increases and then decreases,while contact angles between Mo sample and matrix have displayed the opposite trend.Wettability of resin to Mo fiber is the best at k=4.Pulling load of Mo fiber and interface bonding strength appear the maximum at k=4,followed by k=5,k=3 the third,and k=7 the minimum.When k=4,mechanical properties of Mo fiber-reinforced GPC are optimal,which is consistent with the result of theoretical calculation.This study is of great significance to get better component formulas of Mo fiber reinforced GPC and to improve its application in machine tools.

Protective performance of shear stiffening gel-modified foam against ballistic impact:Experimental and numerical study

As one of the most widely used personal protective equipment(PPE),body armors play an important role in protecting the human body from the high-velocity impact of bullets or projectiles.The body torso and critical organs of the wear may suffer severe behind-armor blunt trauma(BABT)even though the impactor is stopped by the body armor.A type of novel composite material through incorporating shear stiffening gel(STG)into ethylene-vinyl acetate(EVA)foam is developed and used as buffer layers to reduce BABT.In this paper,the protective performance of body armors composed of fabric bulletproof layers and a buffer layer made of foam material is investigated both experimentally and numerically.The effectiveness of STG-modified EVA in damage relief is verified by ballistic tests.In parallel with the experimental study,numerical simulations are conducted by LS-DYNA®to investigate the dynamic response of each component and capture the key mechanical parameters,which are hardly obtained from field tests.To fully describe the material behavior under the transient impact,the selected constitutive models take the failure and strain rate effect into consideration.A good agreement between the experimental observations and numerical results is achieved to prove the validity of the modelling method.The tests and simulations show that the impact-induced deformation on the human body is significantly reduced by using STG-modified EVA as the buffering material.The improvement of protective performance is attributed to better dynamic properties and more outstanding energy absorption capability of the composite foam.

Anisotropic and asymmetric deformation mechanisms of nanolaminated graphene/Cu composites

We conducted molecular dynamics (MD) simulations of tension and compression along the <112> direction and MD simulations of compression along the <110> and <111> directions on nanolaminated graphene/Cu (NGCu) composites to investigate the effects of the incorporated graphene and the deformation mechanisms related to the loading direction. The deformation behavior and the defect structures were found to be strongly dependent on the loading conditions. An asymmetric tension-compression deformation behavior was thus found in graphene/Cu nanolaminates under the <112> loading, which was dominated by stacking faults and deformation twins formed by dislocation slide under tension and compression, respectively. High density and ordered nanotwins were formed at the graphene/Cu interfaces. Two different formation mechanisms of the twins were found under the <112> compression, and the nucleated twins were easy to be thickened with the assistance of the graphene wrinkles. Multiple twins were formed under the <110> compression by the dislocation cross-slip. This study provides a way to introduce graphene reinforcement and twin boundary to Cu matrix composites and design nanotwinned graphene/Cu composites with excellent mechanical performance.

Analysis of mode Ⅲ crack perpendicular to the interface between two dissimilar strips

The present work is concerned with the problem of mode Ⅲ crack perpendicular to the interface of a bi-strip composite. One of these strips is made of a functionally graded material and the other of an isotropic material, which contains an edge crack perpendicular to and terminating at the interface. Fourier transforms and asymptotic analysis are employed to reduce the problem to a singular integral equation which is numerically solved using Gauss-Chebyshev quadrature formulae. Furthermore, a parametric study is carried out to investigate the effects of elastic and geometric characteristics of the composite on the values of stress intensity factor.

Draping Behavior of Carbon Non-Crimp Fabrics and Its Effects on Mechanical Performance of the Hemispherical Composites

In order to investigate the draping behavior of non-crimp fabrics（NCFs）, two types of carbon NCFs with tricot-chain stitches or chain stitches were formed on a hemispherical mould via a stretch forming process. The shear angle and forming defects of the fabrics were measured on the hemisphere, under different blank holder forces（BHFs）. The results showed that increasing BHF could enhance the shear angle slightly, reduce the asymmetry for the deformation of the fabrics, and change the main type of the process-induced defects. Besides, compression tests were performed on the corresponding composite components. By analyzing the change of fiber volume fraction and structural parameters of the textile reinforcements, the effects of draping behavior of NCFs on the mechanical performance of the composites were studied. The results reveal that draping process has distinguishable impacts on the mechanical properties of the final components, which is closely related to the stitching pattern of the NCFs.

Experimental Research on Shear Behavior of Reinforced Concrete Composite Beams Under Uniformly Distributed Load

An experimental program was carried out to study the shear behavior of the reinforced concrete composite beam (RCCB) subjected to two-phase uniformly distributed load. A total of 12 reinforced concrete composite beams were tested: 10 of them were the RCCB subjected to two-phase uniformly distributed load, the other 2 were the comparative reinforced concrete beams cast at the same time as the RCCB subjected to one-phase uniformly distributed load. The interface of precast unit and recast concrete was natural and rough. The test range of the main composite factors: the ratio of precast section depth to composite section depth was from 0.35 to 0.65, the ratio of first-phase load moment to precast section ultimate bearing moment was from 0.25 to 0.65. Based on the test results, the stresses of the longitudinal reinforcements and stirrups, the load-bearing properties of the interface, the crack state and the failure characteristics of the RCCB under uniformly distributed load are discussed. The effects of the stirrups, the concrete strength and the composite factors on the shear resistance of the RCCB are analyzed, and the method for evaluating the shear resistance of the RCCB is proposed.

MICROSTRUCTURE，INTERFACE AND MECHANICAL PROPERTIES OF NiAl－BASED COMPOSITES REINFORCED BY TiB_2 PARTICULATES

This paper developed a hot Pressing aided exothermic synthesis (HPES) technique. to fabricate NiAl matrix composites containing 0 and 20 v.% TiB_2 particles. The conversion to the product was complete. and TiB_2 particles in the matrix were uniformly dispersed. The inter faces between nail and TiB_2 were atomically flat. sharp and free from any inter facial phases in most cases. In some cases. however. thin inter facial amorphous layers existed at NiAl/ TiB_2 interfaces. In addition, the microstructure and inter faces were highly thermal stable. In all processing states. the yield strengths at room temperature or at 1000℃ of the composite were approximately three times as strong as that of the unrein forced NiAl. The ambient fracture toughness of the composite was also superior to monolithic NiAl.

Study on Interface mechanical behavior of steel tube reinforced concrete composite pile

Currently for the steel tube reinforced concrete composite pile research, although predecessors make a comprehensive research on the composite pile beating performance, design technology, but there are still many problems have not been solved, such as the steel tube reinforced concrete pile composite interracial force learn performance research is still in the initial stage. In this paper, we mainly discuss the research methods of several interface mechanical properties and propose the possibility of studying the mechanical properties of the steel tube reinforced concrete composite pile by using the principle of ultrasonic speckle.

Damping capacity of BaTiO_3/Al composites fabricated by hot extrusion

To develop new type of high damping metal matrix composites, large grain size barium titanate （BaTiO3） ceramic was sintered and added into Al powder to fabricate BaTiO3/Al composites through the powder metallurgy method and hot extrusion. The damping properties of BaTiO3 ceramic, Al matrix and BaTiO3/Al composites were examined by dynamic mechanical analysis in the temperature range from 273 K to 573 K. The results show that although BaTiO3 exhibits high damping （tan δ=0.12） below 400 K, the damping capacity of 10%BaTiO3/Al （mass fraction） composites below 400 K is not increased as compared to the Al matrix. On the other hand, the damping capacity above 450 K is greatly enhanced due to the motion of dislocations at the interfaces between ceramic particles and Al matrix. The failure of exerting the intrinsic damping of BaTiO3 particles in the composites is attributed to the poor interface bonding between the particles and the matrix. The tensile strength of the composite is 42% higher than that of the Al matrix, which indicates the possibility of obtaining high strength and high damping composites via interface improvement and the addition of high volume fraction of large grain BaTiO3 particles.

Effect of minor Nb addition on mechanical properties of in-situ Cu-based bulk metallic glass composite

In-situ formed （Cu0.6Zr0.3Ti0.1）95Nb5 bulk metallic glass （BMG） composite with Nb-rich dendrite randomly dispersed in hard glassy matrix was prepared by casting into a water-cooled copper mold. The dendrite has much smaller hardness and elastic modulus than glassy matrix, and the stress concentration at interface provides a channel for the initiating and branching of shear bands upon loading, thus leading to a high compressive fracture strain of 6.08% and fracture strength about 2200 MPa. Comparing with other Cu-based BMG composite, the fracture strength of present （Cu0.6Zr0.3Ti0.1）95Nb5 composite is not significantly reduced, indicating that the addition of Nb in the current work is an effective and effortless way to fabricate new practical BMG composites with enhanced strength and good plasticity.