Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been...Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been investigated by experimental method. The welding power source used for the research is an inverter with a special current waveform control. It is shown that the spatter decreases at first then increases with each increase of the low current period, current increase rate and the maximum current limit. The test results are provided for welding of 1 mm and 3 mm mild steel at speed of 1.2 m/min. The stable GMA W-S process under high speed welding condition has been achieved by optimizing the parameters.展开更多
A new kind of simple and flexible CO2 welding system was developed to carry out waveform control. The system consisted of IGBT inverter, PWM circuit and microprocessor unit （ MPU） , in which the output current of co...A new kind of simple and flexible CO2 welding system was developed to carry out waveform control. The system consisted of IGBT inverter, PWM circuit and microprocessor unit （ MPU） , in which the output current of constant current （CC） power supply could be changed according to transient physical state, and the variable down slope rate control could be used to ensure a stable welding process. The welding experiment results proved the effectiveness of this control approach.展开更多
A simulation model is introduced about the non-linearity process of short-circuiting transfer in CO2 arc welding for displaying the interaction between the inverter power source and welding arc under waveform control....A simulation model is introduced about the non-linearity process of short-circuiting transfer in CO2 arc welding for displaying the interaction between the inverter power source and welding arc under waveform control. In the simulation model, the feedback signals of current and voltage are taken respectively at the different phase in a short circuit periodic time and applied to the PWM （pulse width modulation） module in a model of inverter power source to control the output of power source. The simulation operation about the dynamic process of CO2 short-circuiting transfer welding is implemented on the founded simulation model with a peak arc current of 400 A and a peak voltage of 35 V, producing the dynamic arc waveforms which can embody the effect of inverter harmonic wave. The simulating waveforms are close to that of welding experiments.展开更多
为了满足配电网不对称短路计算的通用性要求,针对换流器型分布式电源(inverter based distributed generation,IBDG)不对称短路特征的多样性,研究含IBDG配电网的不对称短路电流计算方法。该方法从通用计算模型出发,根据IBDG不对称短路...为了满足配电网不对称短路计算的通用性要求,针对换流器型分布式电源(inverter based distributed generation,IBDG)不对称短路特征的多样性,研究含IBDG配电网的不对称短路电流计算方法。该方法从通用计算模型出发,根据IBDG不对称短路的正负序电流控制原理及在不同控制目标下的短路电流输出特性,结合低电压穿越和限流控制对IBDG输出不对称短路电流的具体要求,建立一种通用的、适用于多种控制目标的IBDG不对称短路正负序等效模型。基于该模型建立含IBDG配电网通用的不对称短路等效电路和计算方程,得到一种适用于多种IBDG控制目标的、配电网任意节点发生任意不对称短路的短路电流通用计算流程。最后,在一个配电网算例中对所提计算方法进行验证,结果表明了所提方法的正确性和有效性。展开更多
文摘Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been investigated by experimental method. The welding power source used for the research is an inverter with a special current waveform control. It is shown that the spatter decreases at first then increases with each increase of the low current period, current increase rate and the maximum current limit. The test results are provided for welding of 1 mm and 3 mm mild steel at speed of 1.2 m/min. The stable GMA W-S process under high speed welding condition has been achieved by optimizing the parameters.
基金Supported by Research Project of Henan Science and Technology Foundation(0124110209,0211061900).
文摘A new kind of simple and flexible CO2 welding system was developed to carry out waveform control. The system consisted of IGBT inverter, PWM circuit and microprocessor unit （ MPU） , in which the output current of constant current （CC） power supply could be changed according to transient physical state, and the variable down slope rate control could be used to ensure a stable welding process. The welding experiment results proved the effectiveness of this control approach.
基金Supported by National Natural Science Foundation of China ( No59975068)Natural Science Foundation of Tianjin ( No993602911)
文摘A simulation model is introduced about the non-linearity process of short-circuiting transfer in CO2 arc welding for displaying the interaction between the inverter power source and welding arc under waveform control. In the simulation model, the feedback signals of current and voltage are taken respectively at the different phase in a short circuit periodic time and applied to the PWM （pulse width modulation） module in a model of inverter power source to control the output of power source. The simulation operation about the dynamic process of CO2 short-circuiting transfer welding is implemented on the founded simulation model with a peak arc current of 400 A and a peak voltage of 35 V, producing the dynamic arc waveforms which can embody the effect of inverter harmonic wave. The simulating waveforms are close to that of welding experiments.
文摘为了满足配电网不对称短路计算的通用性要求,针对换流器型分布式电源(inverter based distributed generation,IBDG)不对称短路特征的多样性,研究含IBDG配电网的不对称短路电流计算方法。该方法从通用计算模型出发,根据IBDG不对称短路的正负序电流控制原理及在不同控制目标下的短路电流输出特性,结合低电压穿越和限流控制对IBDG输出不对称短路电流的具体要求,建立一种通用的、适用于多种控制目标的IBDG不对称短路正负序等效模型。基于该模型建立含IBDG配电网通用的不对称短路等效电路和计算方程,得到一种适用于多种IBDG控制目标的、配电网任意节点发生任意不对称短路的短路电流通用计算流程。最后,在一个配电网算例中对所提计算方法进行验证,结果表明了所提方法的正确性和有效性。
