TENSILE STRENGTH OF RANDOM ORIENTED SHORT FIBER COMPOSITE

This paper shows a calculation model and a method for predicting the tensile strength of the random distributed short fiber composite.On the basis of Renjie Mao's model,the longitudinal tensile strength of the aligned short fiber composite is formulated.Considering the transverse tensile strength and in plane shear strength of the unidirectional fiber composite,and the stress transformation relations of two couples of axes,the stress of the unidirectional fiber composite when it is loaded at an arbitrary angle is obtained.With the aid of an equivalence relation,the calculation formulation of the tensile strength of the random short fiber reinforced composite is deduced.

SOLIDIFYING STRUCTURES OF Al_2O_3 SHORT FIBER／Al－Si ALLOY MATRIX COMPOSITE PREPARED BY SQUEEZE CASTING

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Solidification microstructures in a short fiber reinforced alloy composite containing different fiber fractions

The solidification microstructures and micro-segregation of a fiber reinforced Al-9 Cu alloy, containing different volume fractions of Al2O3 short fibers about 6μm diameter and made by squeeze casting have been studied. The results indicate that as volume fraction of fiber Vf. increases, the size of final grains becomes finer in the matrix. If λf 〉λ〉1, the fibers have almost no influence on the solidification behavior of the matrix, so the final grains grow coarse, where λf is the average inter-fiber spacing and A is the secondary dendrite arm spacing. While if λf/ 〈λ〈1, the growth of crystals in the matrix is affected significantly by the fibers and the grain size is reduced to the value of the inter-fiber spacing. The fibers influence the average length of a solidification volume element L of the matrix and also influence the solidification time 8, of the matrix. As a result of fibers influencing L and θl, the micro-segregation in the matrix is improved when the composite contains more fibers, although the level of the improvement is slight. The Clyne-Kurz model can be used to semi-quantitatively analyze the relationship between Vf and the volume fraction .fe of the micro-segregation eutectic structure.

Deformation Evolution and Perceptual Prediction for Additive Manufacturing of Lightweight Composite Driven by Hybrid Digital Twins

This paper proposes a deformation evolution and perceptual prediction methodology for additive manufacturing of lightweight composite driven by hybrid digital twins(HDT).In order to improve manufacturing quality of irregular lightweight composite through boosting conceptual design in aeronautic and aerospace engineering,the HDT meaning hybridization of physical and digital domains,including deformation and energy efficiency can be built,where the essential parameters can be perceptually predicted in advance,by virtue of the fusion of physical sensors and digital information.The long short term memory(LSTM)can be employed to void vanishing gradient problem and improve predicting precision via Recurrent Neural Networks,thereby laying a foundation for the HDT.The diverse manufacturing requirements of different regions are integrated into the parameters designing phase by attaching region weights confirmed via empiricism and in-service simulation.The effects of slicing strategy and external support structures on manufacturing quality are considered from the perspective of improving dimensional accuracy.The manufacturing efficiency and comprehensive costs are accounted as consideration factors,which are perceptually predicted via LSTM.The designed manufacturing parameters through HDT were virtually examined by evaluating the deformation and equivalent stress distributions of fabricated lightweight component with composite material through AM process simulation.The physical experiments were conducted to verify the HDT-based pre-designing and optimization method of manufacturing parameters via fused deposition modeling(FDM).The energy consumption of actual manufacturing process was measured via digital power meter and applied to evaluate accuracy of perceptual prediction outcomes.The dimensional accuracy and distortion distribution of the manufactured lightweight prototype made with composite material were measured through the coordinate measuring machine(CMM)and 3D optical scanner.The proposed method demonstrates effectiveness in improving manufacturing quality and accurately predicting energy consumption,which have been verified with a three-way solenoid valve element,in which the maximum deformation was reduced by 39.78%and the mean absolute percentage error for perceptual prediction was 3.76%.

Analysis of Mechanical Properties of Injection Molded Short Glass Fibre (SGF)/Calcite/ABS Composites

Acrylonitrile-butadiene-Styrene (ABS), with and without calcium carbonate (calcite) particles,was used as the matrix for reinforcement with as-received short-glass fibres (were originallytreated by the manufacturer) and sized short-glass fibres with two amino-silane coupling agents.The calcite particle content is 0, 11.7 and 23.5 vol. pct for the matrices. The glass fiber contentis 0, 10 and 15 vol. pct. The matrix materials and corresponding composites were compoundedusing a twin screw extruder and dumbbell-shaped tensile bars were prepared with an injectionmolding process. The tensile and flexural properties as well as the unnotched and notchedCharpy impact energies of short glass fibre/calcite/ABS composites were studied in this paper.The effects of fibres, fibre surface treatments and particles on these mechanical properties ofthe composites were discussed in detail. An importarit information was obtained, which is thatthe tensile and flexural strengths of hybrid SGF/calcite/ABS composites are the same as thoseof corresponding fibre composites when the ratio of the interfacial adhesion strength betweenparticles and matrix to that between fibres and matrix is higher than certain value. otherwise theformer are lower than the latter.

Aging behavior of Al_2O_3 short fiber reinforced Al-Cu alloy composites

Al2O3 short fiber reinforced Al-Cu composites containing 1%, 3%, 5% and 7% Cu were fabricated by a squeeze casting technique. The as-cast Al2O3/Al-Cu composites were solution treated at 535 ℃ and then aged at 170, 190 and 210 ℃, respectively. Age hardening behavior of the Al2O3/Al-Cu composites was analyzed by measuring the hardness of the samples at different aging temperatures and aging time. Microstructures of the composites were observed by transmission electron microscope(TEM). The results indicate that the hardness of the Al2O3/Al-Cu composites containing 7% Cu is much higher than that containing 1%-5% Cu because of the large amount of CuAl2 precipitant in the Al2O3/Al-Cu composite. With the increase of Cu content from 1% to 7%, the time needed for the appearance of peak hardness shortened, indicating that the addition of Cu can accelerate the kinetic of CuAl2 precipitation in the Al2O3/Al-Cu composites. The Al2O3/Al-Cu composite containing 7% Cu shows the highest increment of hardness by aging treatment. Therefore, in order to get a higher peak hardness, the Al2O3/Al-Cu composites need more Cu addition as compared with the un-reinforced Al-Cu alloys.

An Application of the Modified Shear Lag Model to Study the Influence of Thermal Residual Stresses on the Stiffness and Yield Strength of Short Fiber Reinforced Metal Matrix Composites

The modified shear lag model proposed recently was applied to calculate thermal residual stresses and subsequent stress distributions under tensile and compressive loadings. The expressions for the elastic moduli and the yield strengths under tensile and compressive loadings were derived which take account of thermal residual stresses. The asymmetries in the elastic modulus and the yield strength were interpreted using the derived expressions and the obtained results of the stress calculations. The model predictions have exhibited good agreements with the experimental results and also with the other theoretical predictions

STRAIN REGULARITY IN REINFORCERS OF SHORT-FIBER/ WHISKER REINFORCED COMPOSITE AND ITS APPLICATION

Based on the study of strain distribution in short-fiber/whisker reinforced metal matrix composites, a deformation characteristic parameter λ is defined as the ratio of the root-mean-square strain of reinforcers to the macro-linear strain along the same direction. Quantitative relation between λ and microstructure parameters of the composite is obtained. As an example of applying and verifying λ, the stress-strain curve of ［AlBO］w/Al composite under tensile loading is predicted and favorably compared with experiments. By using λ, the stiffness modulus of the composite with arbitrary reinforcer orientation under any loading condition is predicted from the microstructure parameters of material.

COMPUTER SIMULATION OF CREEP DAMAGE AT CRACK TIP IN SHORT FIBRE COMPOSITES

Creep damage at crack tip in short fibre composites has been sim- ulated by using the finite element method(FEM).The well-known Schapery non- linear viscoelastic constitutive relationship was used to characterize time-dependent behaviour of the material.A modified recurrence equation was adopted to accelerate the iteration.Kachanov-Rabotnov's damage evolution law was employed.The growth of the damage zone with time around the crack tip was calculated and the results were shown with the so-called 'digit photo',which was produced by the printer.

Effects of Matrix Features on Stress Transfer of Short Fiber Composites

By employing the elastic and elastic plastic finite element method(FEM), the effects of matrix feature on the stress transfer mechanisms of short fiber composites are studied. In the calculation, the variations in matrix modulus, yield strength and hardening modulus are considered. It is concluded that large deformation of matrix is harmful to the improvement of the mechanical performances of the composites.

Cracking Behaviour of Al_2O_3 Short Fibre/Al-5.5Zn Composite in TEM

The micromechanical behaviour of Al2O3 short fibre reinforced Al-5.5Zn matrix composite has been in-situ studied by using TEM. The results show that in the composite the nucleation and propagation of cracks take place mainly in the matrix, as well as in the region near the fibre/matrix interface. It has been also observed that the microcracks can close during unloading.So the fracture property can be characterized by crack open displacement (COD). The cracking characteristic may result from the large strength difference between the matrix and fibre.

A New Modification to Shear Lag Model as Applied to Stiffness and Yield Strength of Short Fiber Reinforced Metal Matrix Composites

A new modification for the shear lag model is given and the expressions for the stiffness and yield Strength of short fiber metal matri×composite are derived. These expressions are then compared with our experimental data in a SiCw/Al-Li T6 composite and the published experimental data on different SiCw/Al T6 composites and also compared with the previous shear lag models and the other theoretical models.

Effect of Al2O3sf addition on the friction and wear properties of (SiCp+Al2O3sf)/Al2024 composites fabricated by pressure infiltration

Aluminum(Al) 2024 matrix composites reinforced with alumina short fibers(Al_2O_(3sf)) and silicon carbide particles(SiC_p) as wear-resistant materials were prepared by pressure infiltration in this study. Further, the effect of Al_2O_(3sf) on the friction and wear properties of the as-synthesized composites was systematically investigated, and the relationship between volume fraction and wear mechanism was discussed. The results showed that the addition of Al_2O_(3sf), characterized by the ratio of Al_2O_(3sf) to SiC_p, significantly affected the properties of the composites and resulted in changes in wear mechanisms. When the volume ratio of Al_2O_(3sf) to SiC_p was increased from 0 to 1, the rate of wear mass loss(K_m) and coefficients of friction(COFs) of the composites decreased, and the wear mechanisms were abrasive wear and furrow wear. When the volume ratio was increased from 1 to 3, the COF decreased continuously; however, the K_m increased rapidly and the wear mechanism became adhesive wear.

PREDICTION OF MECHANICAL PROPERTY OF WHISKER REINFORCED METAL MATRIX COMPOSITE: PART-II. VERIFICATION & APPLICATION

The present paper continues the discussion in Part I. Model and Formulation. Based on the theory proposed in Part I, the formulae predicting stiffness moduli of the composites in some typical cases of whisker orientations and loading conditions are derived and compared with theoretical representatives in literatures, experimental measurement and commonly used empirical formulae. It seems that (1) with whisker reinforcing and matrix hardening considered, the present prediction is in well agreement with the experimental measurement; (2) the present theory can predict accurate moduli with the proper pre calculated parameters; (3) the upper bound and lower bound of the present theory are just the predictions of equal strain theory and equal stress theory; (4) the present theory provides a physical explanation and theoretical base for the present commonly used empirical formulae. Compared with the microscopic mechanical theories, the present theory is competent for modulus prediction of practical engineering composite in accuracy and simplicity. [WT5”HZ]

Flexible Polydimethylsiloxane Composite with Multi-Scale Conductive Network for Ultra-Strong Electromagnetic Interference Protection

Highly conductive polymer composites(CPCs) with excellent mechanical flexibility are ideal materials for designing excellent electromagnetic interference(EMI) shielding materials,which can be used for the electromagnetic interference protection of flexible electronic devices.It is extremely urgent to fabricate ultra-strong EMI shielding CPCs with efficient conductive networks.In this paper,a novel silver-plated polylactide short fiber(Ag@PL ASF,AAF) was fabricated and was integrated with carbon nanotubes(CNT) to construct a multi-scale conductive network in polydimethylsiloxane(PDMS) matrix.The multi-scale conductive network endowed the flexible PDMS/AAF/CNT composite with excellent electrical conductivity of 440 S m-1and ultra-strong EMI shielding effectiveness(EMI SE) of up to 113 dB,containing only 5.0 vol% of AAF and 3.0 vol% of CNT(11.1wt% conductive filler content).Due to its excellent flexibility,the composite still showed 94% and 90% retention rates of EMI SE even after subjected to a simulated aging strategy(60℃ for 7 days) and 10,000 bending-releasing cycles.This strategy provides an important guidance for designing excellent EMI shielding materials to protect the workspace,environment and sensitive circuits against radiation for flexible electronic devices.

Damage prediction for magnesium matrix composites formed by liquid-solid extrusion process based on finite element simulation

A damage prediction method based on FE simulation was proposed to predict the occurrence of hot shortness crocks and surface cracks in liquid-solid extrusion process. This method integrated the critical temperature criterion and Cockcroft ＆ Latham ductile damage model, which were used to predict the initiation of hot shortness cracks and surface cracks of products, respectively. A coupling simulation of deformation with heat transfer as well as ductile damage was carried out to investigate the effect of extrusion temperature and extrusion speed on the damage behavior of Csf/AZ91D composites. It is concluded that the semisolid zone moves gradually toward deformation zone with the punch descending. The amplitude of the temperature rise at the exit of die from the initial billet temperature increases with the increase of extrusion speed during steady-state extrusion at a given punch displacement. In order to prevent the surface temperature of products beyond the incipient melting temperature of composites, the critical extrusion speed is decreased with the increase of extrusion temperature, otherwise the hot shortness cracks will occur. The maximum damage values increase with increasing extrusion speed or extrusion temperature. Theoretical results obtained by the Deform^TM-2D simulation agree well with the experiments.

PREDICTION OF MECHANICAL PROPERTY OF WHISKER REINFORCED METAL MATRIX COMPOSITE: PART-I. MODEL AND FORMULATION

Based on study of strain distribution in whisker reinforced metal matrix composites, an explicit precise stiffness tensor is derived. In the present theory, the effect of whisker orientation on the macro property of composites is considered, but the effect of random whisker position and the complicated strain field at whisker ends are averaged. The derived formula is able to predict the stiffness modulus of composites with arbitrary whisker orientation under any loading condition. Compared with the models of micro mechanics, the present theory is competent for modulus prediction of actual engineering composites. The verification and application of the present theory are given in a subsequent paper published in the same issue

Transient impact responses of laminated composite cylindrical shells

The generalized ray method(GRM) has been successfully used to study the transient elastic wave transmitting in the beams,planar trusses,space frames and infinite layered media.In this letter,the GRM is extended to investigate the early short time transient responses of laminated composite cylindrical shells under impact load.By using the Laplace transformation and referring to the boundary conditions,the ray groups transmitting in the finite laminated cylindrical shells under the shock load are obtained and the transient response related to each ray group can be derived via FFT algorithm.From the numerical results,it is shown that the early short time transient accelerations of the laminated composite cylindrical shell under impact loads are very large.But the short time transient shear strain and displacement are very small.

THE FRACTURE CHARACTERISTICS OF δ-Al_2O_3/AlALLOY COMPOSITES

The initial location of the crack and the controlling factor of the fracture in the squeeze casting composites δ-Al2 O3/Al-5.5Zn, δ-Al2 O3/Al-5.5Mg and δ-Al2 O3/Al-cSi were studied by microscopic observation and finite element analysis(FEA). The in situ failure processes were obseroed bU the scanning electronic microscope mp. The distributions of stress components along the fiber length in matta, and the tnean axial stresses of fiber and matrix were calculated by three-dimensional elasto-plastic FEA.It is found that the failure modes of short fiber reiwtreed metal matrix composites change with the variations of the micro-structurnl characteristics of composites, such as fiber orientation, matrix strength and intedecial bonding, etc.