Effect of welding speed and electrode extension on the approximate entropy of welding current in short-circuiting GMAW

Based on the phase space reconstruction of welding current in short-circuiting transfer arc welding under carbon dioxide, the approximate entropy of welding current and its standard deviation have been calculated and analyzed at different welding speeds and different electrode extensions respectively. The experimental and calculated results show that at a certain arc voltage, wire feeding rate and gas flow rate, welding speed and electrode extension have significant effects not only on the approximate entropy of welding current, but also on the stability of welding process. Further analysis proves that when the welding speed and electrode extension are in an appropriate range respectively, the welding current approximate entropy attains maximum and its standard deviation minimum. Just under such circumstances, the welding process is in the most stable state.

Computer simulation of short-circuiting transfer welding under waveform control on inverter power source

A simulation model is introduced about the non-linearity process of short-circuiting transfer in CO2 arc welding for displaying the interaction between the inverter power source and welding arc under waveform control. In the simulation model, the feedback signals of current and voltage are taken respectively at the different phase in a short circuit periodic time and applied to the PWM （pulse width modulation） module in a model of inverter power source to control the output of power source. The simulation operation about the dynamic process of CO2 short-circuiting transfer welding is implemented on the founded simulation model with a peak arc current of 400 A and a peak voltage of 35 V, producing the dynamic arc waveforms which can embody the effect of inverter harmonic wave. The simulating waveforms are close to that of welding experiments.

Process disturbances monitoring and recognition of short-circuiting GMAW by fuzzy c-means system

An intelligent fuzzy c-means system for process monitoring and recognition of process disturbances during short- circuiting gas metal arc welding （GMAW） is introduced in this paper. The raw measured and statistically test data of probability density distribution （ PDD ） and class frequency distribution （ CFD ） of welding electrical parameters are further processed into a 7-dimensional array which is designed to describe various welding conditions, and is employed as input vector of the intelligent fuzzy c-means system. The fuzzy c-means system is used to conduct process monitoring and automatic recognition. The correct recognition rate of 24 test data under 8 kinds of welding condition is 92%.

Numerical study of short-circuiting flow and particles in a gas cyclone

Short-circuiting flow is an important secondary flow in gas cyclones, which has a negative impact on the separation performance. To improve the understanding of the short-circuiting flow and guide the optimization of gas cyclones, this paper presents a numerical study of a cyclone using computational fluid dynamics. Based on the steady flow field, three methods were adopted to investigate the formation mechanism and characteristics of the short-circuiting flow and particles. The temporal variation of the tracer species concentration distribution reveals that the formation mechanism of the short-circuiting flow is the squeeze between the airflows entering the annular space of the gas cyclone at different times. The short-circuiting flow region, distinguished through the spatial distribution of the moments of age, is characterized by a small mean age and a large coefficient of variation. The proportion of the short-circuiting particles increases with the increase of the inlet velocity only for small particles. But with the increase of particle size, the proportion of the short-circuiting particles decreases faster at higher inlet velocities, resulting in significant differences in collection efficiency curves.

A spatiotemporal evolution model of a short-circuit arc to a secondary arc based on the improved charge simulation method

The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.

Partitioning Calculation Method of Short-Circuit Current for High Proportion DG Access to Distribution Network

Aiming at the problemthat the traditional short-circuit current calculationmethod is not applicable to Distributed Generation(DG)accessing the distribution network,the paper proposes a short-circuit current partitioning calculation method considering the degree of voltage drop at the grid-connected point of DG.Firstly,the output characteristics of DG in the process of low voltage ride through are analyzed,and the equivalent output model of DG in the fault state is obtained.Secondly,by studying the network voltage distribution law after fault in distribution networks under different DG penetration rates,the degree of voltage drop at the grid-connected point of DG is used as a partition index to partition the distribution network.Then,iterative computation is performed within each partition,and data are transferred between partitions through split nodes to realize the fast partition calculation of short-circuit current for high proportion DG access to distribution network,which solves the problems of long iteration time and large calculation error of traditional short-circuit current.Finally,a 62-node real distribution network model containing a high proportion of DG access is constructed onMATLAB/Simulink,and the simulation verifies the effectiveness of the short-circuit current partitioning calculation method proposed in the paper,and its calculation speed is improved by 48.35%compared with the global iteration method.

Optimization of short-circuit transition parameters of Q235B steel GMAW based on orthogonal gray relational analysis

In gas metal arc welding(GMAW)process,the short-circuit transition was the most typical transition observed in molten metal droplets.This paper used orthogonal tests to explore the coupling effect law of welding process parameters on the quality of weld forming under short-circuit transition,the design of 3 factors and 3 levels of a total of 9 groups of orthogonal tests,welding current,welding voltage,welding speed as input parameters:effective area ratio,humps,actual linear power density,aspect ratio,Vickers hardness as output paramet-ers(response targets).Using range analysis and trend charts,we can visually depict the relationship between input parameters and a single output parameter,ultimately determining the optimal process parameters that impact the single output index.Then combined with gray the-ory to transform the three response targets into a single gray relational grade(GRG)for analysis,the optimal combination of the weld mor-phology parameters as follows:welding current 100 A,welding voltage 25 V,welding speed 30 cm/min.Finally,validation experiments were conducted,and the results showed that the error between the gray relational grade and the predicted value was 2.74%.It was observed that the effective area ratio of the response target significantly improved,validating the reliability of the orthogonal gray relational method.

Stability analysis of CO_(2)gas shielded welding short-circuit transition process based on GMAW dynamic model

Base on the arc phase and short-circuit phase and their relationship, the paper considers the changes of the extension of wire, the arc length, liquid bridge resistance and mass of liquid bridge, combines the improved “mass-spring” model with the loop model of welding power system, puts forward the critical judgment condition of droplet transition, and establishes a more accurate dynamic model for describing the short-circuit transition process. The dynamic changes of short-circuit transfer frequency, welding current and voltage, contact droplet and residual droplet equivalent radius and droplet equivalent radius at different wire feeding speeds were calculated and analyzed, and compared with the experimental results. It shows that the fluctuation of droplet displacement, velocity and wire extension length at the optimal arc starting point is the smallest. The smaller the initial liquid bridge curvature radius is, the better the stability of short-circuit transfer is.

Research on Inter-turn Short-circuit Fault Diagnosis Method Based on High Frequency Voltage Residual for PMSM

Inter-turn fault is a serious stator winding short-circuit fault of permanent magnet synchronous machine(PMSM). Once it occurs, it produces a huge short-circuit current that poses a great risk to the safe operation of PMSM. Thus, an inter-turn short-circuit fault(ITSCF) diagnosis method based on high frequency(HF) voltage residual is proposed in this paper with proper HF signal injection. First, the analytical models of PMSM after the ITSCF are deduced. Based on the model, the voltage residual at low frequency(LF) and HF can be obtained. It is revealed that the HF voltage residual has a stronger ITSCF detection capability compared to the LF voltage residual. To obtain optimal fault signature, a 3-phase symmetrical HF voltage is injected into the machine drive system, and the HF voltage residuals are extracted. The fault indicator is defined as the standard deviation of the 3-phase HF voltage residuals. The effectiveness of the proposed ITSCF diagnosis method is verified by experiments on a triple 3-phase PMSM. It is worth noting that no extra hardware equipment is required to implement the proposed method.

Thermal runaway evolution of a 280 Ah lithium-ion battery with LiFePO_(4) as the cathode for different heat transfer modes constructed by mechanical abuse

Lithium iron phosphate batteries have been increasingly utilized in recent years because their higher safety performance can improve the increasing trend of recurring thermal runaway accidents.However,the safety performance and mechanism of high-capacity lithium iron phosphate batteries under internal short-circuit challenges remain to be explored.This work analyzes the thermal runaway evolution of high-capacity LiFePO_(4) batteries under different internal heat transfer modes,which are controlled by different penetration modes.Two penetration cases involving complete penetration and incomplete penetration were detected during the test,and two modes were performed incorporating nails that either remained or were removed after penetration to comprehensively reveal the thermal runaway mechanism.A theoretical model of microcircuits and internal heat conduction is also established.The results indicated three thermal runaway evolution processes for high-capacity batteries,which corresponded to the experimental results of thermal equilibrium,single thermal runaway,and two thermal runaway events.The difference in heat distribution in the three phenomena is determined based on the microstructure and material structure near the pinhole.By controlling the heat dissipation conditions,the time interval between two thermal runaway events can be delayed from 558 to 1417 s,accompanied by a decrease in the concentration of in-situ gas production during the second thermal runaway event.

Analysis on the fault characteristics of three-phase short-circuit for half-wavelength AC transmission lines

Half-wavelength AC transmission(HWACT) is an ultra-long distance AC transmission technology, whose electrical distance is close to half-wavelength at the system power frequency. It is very important for the construction and operation of HWACT to analyze its fault features and corresponding protection technology. In this paper, the steady-state voltage and current characteristics of the bus bar and fault point and the steady-state overvoltage distribution along the line will be analyzed when a three-phase symmetrical short-circuit fault occurs on an HWACT line. On this basis, the threephase fault characteristics for longer transmission lines are also studied.

Remedial Phase-Angle Control of a Five-Phase Fault-Tolerant Permanent- Magnet Vernier Machine With Short-Circuit Fault

A fault-tolerant permanent-magnet vernier(FT-PMV)machine incorporates the merits of high fault-tolerant capability and high torque density.In this paper,a remedial phase-angle control(RPAC)strategy is proposed for a five-phase FT-PMV machine with short-circuit fault.Firstly,the proposed strategy can reduce the amount of unknown quantities by structuring the phase-angles of the normal phases.It can simplify the calculation of the remedial currents.Then,in order to obtain the desired torque,only the amplitudes of the remedial currents need to be calculated.Based on the principle of instantaneous electrical input power and mechanical output power balance condition,the real components are used to maintain the torque capability,while the reactive components are limited zero to minimize the torque ripple.Both simulations and experiments are presented to verify the proposed RPAC strategy.

Short-circuit fault analysis and isolation strategy for matrix converters

The behavior of matrix converter(MC) drive systems under the condition of MC short-circuit faults is comprehensively investigated. Two isolation strategies using semiconductors and high speed fuses(HSFs) for MC short-circuit faults are examined and their performances are compared. The behavior of MC drive systems during the fuse action time under different operating conditions is explored. The feasibility of fault-tolerant operation during the fuse action time is also studied. The basic selection laws for the HSFs and the requirements for the passive components of the MC drive system from the point view of short-circuit faults are also discussed. Simulation results are used to demonstrate the feasibility of the proposed isolation strategies.

Reliability improvement of gas discharge tube by suppressing the formation of short-circuit pathways

After cumulative discharge of gas discharge tube(GDT),it is easy to form a short circuit pathway between the two electrodes,which increases the failure risk and causes severe influences on the protected object.To reduce the failure risk of GDT and improve cumulative discharge times before failure,this work aims to suppress the formation of two short-circuit pathways by optimizing the tube wall structure,the electrode materials and the electrode structure.A total of five improved GDT samples are designed by focusing on the insulation resistance change that occurs after the improvement;then,by combining these designs with the microscopic morphology changes inside the cavity and the differences in deposition composition,the reasons for the differences in the GDT failure risk are also analyzed.The experimental results show that compared with GDT of traditional structure and material,the method of adding grooves at both ends of the tube wall can effectively block the deposition pathway of the tube wall,and the cumulative discharge time before device failure is increased by 149%.On this basis,when the iron-nickel electrode is replaced with a tungsten-copper electrode,the difference in the electrode’s surface splash characteristics further extends the discharge time before failure by 183%.In addition,when compared with the traditional electrode structure,the method of adding an annular structure at the electrode edge to block the splashing pathway for the particles on the electrode surface shows no positive effect,and the cumulative discharge time before the failure of the two structures is reduced by 22.8%and 49.7%,respectively.Among these improved structures,the samples with grooves at both ends of the tube wall and tungsten-copper as their electrode material have the lowest failure risk.

Improvement on short-circuit ability of SiC super-junction MOSFET with partially widened pillar structure

A novel 1200 V SiC super-junction(SJ)MOSFET with a partially widened pillar structure is proposed and investi-gated by using the two-dimensional numerical simulation tool.Based on the SiC SJ MOSFET structure,a partially widened P-region is added at the SJ pillar region to improve the short-circuit(SC)ability.After investigating the position and doping concentration of the widened P-region,an optimal structure is determined.From the simulation results,the SC withstand times(SCWTs)of the conventional trench MOSFET(CT-MOSFET),the SJ MOSFET,and the proposed structure at 800 V DC bus voltage are 15μs,17μs,and 24μs,respectively.The SCWTs of the proposed structure are increased by 60%and 41.2%in comparison with that of the other two structures.The main reason for the proposed structure with an enhanced SC capability is related to the effective suppression of saturation current at the high DC bias conditions by using a modu-lated P-pillar region.Meanwhile,a good Baliga's FOM(BV^(2)/R_(on))also can be achieved in the proposed structure due to the advantage of the SJ structure.In addition,the fabrication technology of the proposed structure is compatible with the standard epitaxy growth method used in the SJ MOSFET.As a result,the SJ structure with this feasible optimization skill presents an effect on improving the SC reliability of the SiC SJ MOSFET without the degeneration of the Baliga's FOM.

Short-circuit Analysis in Large-scale Distribution Systems With High Penetration of Distributed Generators

In this paper a short-circuit computation(SCC) procedure for large-scale distribution systems with high penetration of distributed generators based on contemporary technologies is proposed. The procedure is suitable for real-time calculations.Modeling of modern distributed generators differs from the modeling of traditional synchronous and induction generators.Hence, SCC procedures found on the presumption of distribution systems with only traditional generators are not suitable in nowadays systems. In the work presented in this paper, for computation of the state of the system with short-circuit, the improved backward/forward sweep(IBFS) procedure is used.Computation results show that the IBFS procedure is much more robust than previous SCC procedures, as it takes into account all distribution system elements, including modern distributed generators.

Determination of failure degree of 1.2 kV SiC MOSFETs after short-circuit test using an improved test setup

Analysis of the short-circuit characteristics of SiC metal-oxide-semiconductor field-effect transistors(MOSFETs)is very important for their practical application.This paper studies the SiC MOSFET short-circuit characteristics with an improved test setup under different conditions.A high-current Si insulated gate bipolar transistor is used as a circuit breaker in the test circuit rather than the usual short-circuit test conducted without a circuit breaker.The test platform with a circuit breaker does not influence the calculation results regarding the shortcircuitwithstand time and energy,but the SiCMOSFETwill switch off after failure in a very short time.In addition,the degree of failure will be limited and confined to a small area,such that the damage to the chip will be clearly observable,which is significant for short-circuit failure analysis.

Research on Numerical Simulation of 3D Leakage Magnetic Field and Short-circuit Impedance of Axial Dual-low-voltage Split-winding Transformer

It is difficult to accurately calculate the short-circuit impedance, due to the complexity of axial dual-low-voltage split-winding transformer winding structure. In this paper, firstly, the leakage magnetic field and short-circuit impedance model of axial dual-low-voltage split-winding transformer is established, and then the 2D and 3D leakage magnetic field are analyzed. Secondly, the short-circuit impedance and split parallel branch current distribution in different working conditions are calculated, which is based on field-circuit coupled method. At last, effectiveness and feasibility of the proposed model is verified by comparison between experiment, analysis and simulation. The results showed that the 3D analysis method is a better approach to calculate the short-circuit impedance, since its analytical value is more closer to the experimental value compared with the 2D analysis results, the finite element method calculation error is less than 2%, while the leakage flux method maximum error is 7.2%.

Calculation of Eddy Current Loss and Short-circuit Force in SSZ11-50000/110 Power Transformer

The ?method is used in this paper to calculate the leakage magnetic field of SSZ11-50000/110 Power transformer, and by which the structures’ influences to the main leakage flux are analyzed. Through the combination of the product and TEAM Problem 21B, the surface impedance method shows its great advantage in the calculation of eddy current loss.

Practical Equivalent Method of Power Network Based on PSASP Short-Circuit Calculation Program

When using the ATP-EMTP software to simulate the electromagnetic transient of local line or nearby line for a large area power grid, it is necessary to divide the area grid into internal network and external network so as to make the external network simple for the restriction of the simulation calculation scale of software. Based on the existing equivalence method, in this paper we proposed a practical equivalent method using the short-circuit calculation program of PSASP. In this way, we completed the equivalence of northwest power grid operating at the large mode of summer 2016. By comparing the power flow and the characteristics of short-circuit in the system before and after the equivalence, this equivalent method is proved to be correct.