Nanocrystal ODS （oxide dispersion strengthening） aluminide coatings were produced on a stainless steel and nickel-based superalloy by the pock aluminizing process assisted by ball peening, Pure Al powders and 1% of ...Nanocrystal ODS （oxide dispersion strengthening） aluminide coatings were produced on a stainless steel and nickel-based superalloy by the pock aluminizing process assisted by ball peening, Pure Al powders and 1% of ultra-fine Y2O3 powders were mixed by ball milling. The ultra-fine Y2O3 powders were dispersed in Al particles. Ball peening welded the Al particles onto the substrate and accelerated the formation of aluminide coating. Nanocrystal ODS aluminide coatings were produced by the outward growth at a much low temperature （below 600℃） in a short treatment time. The effects of the operation temperature and treatment time on the formation of the coatings were analyzed. SEM （scanning electron microscope）, AFM （atomic force microscope）, EDS （energy dispersive X-ray spectroscopy）, XRF （X-ray fluorescence spectrometer） and XRD （X-ray diffraction） methods were applied to investigate the microstructure of the coatings. High-temperature oxidation tests were carried out to evaluate the oxidation resistance of the ODS aluminide coatings.展开更多
The effects of shot peening（SP） and plasma electrolytic oxidation（PEO） on the intergranular corrosion behavior of the novel high strength aluminum alloy 7A85（AA 7A85） were investigated by electrochemical polariz...The effects of shot peening（SP） and plasma electrolytic oxidation（PEO） on the intergranular corrosion behavior of the novel high strength aluminum alloy 7A85（AA 7A85） were investigated by electrochemical polarization and electrochemical impedance tests.The intergranular corrosion mechanism of SP,PEO and PEO combined with sealingtreated AA 7A85 was studied by the metallographic analysis,residual stress testing,X-ray diffractometer analysis and scanning electron microscopy.The results show that AA 7A85-T7452 is very sensitive to intergranular corrosion.SP would significantly improve its intergranular corrosion resistance.This is attributed to the combination action of residual compressive stress and grain refinement.PEO would reduce the largest corrosion depth by 41.6%.Moreover,PEO without sealing did not eliminate the intergranular corrosion due to the existence of the micropores and microcracks in the oxide coating.However,PEO combined with the SiO2sol–gel sealing treatment could effectively protect the AA 7A85-T7452 from intergranular corrosion because of the good corrosion resistance and barrier function of the sealed coating.展开更多
采用电子束物理气相沉积 ( EB- PVD)方法在 DZ2 2合金基体上沉积制得了由 Ni Co Cr Al Y粘结层和 YSZ( Yt-tria Stabilized Zirconia)陶瓷顶层组成的双层结构的热障涂层。研究了 Ni Co Cr Al Y粘结层表面的喷丸强化处理对热障涂层的抗...采用电子束物理气相沉积 ( EB- PVD)方法在 DZ2 2合金基体上沉积制得了由 Ni Co Cr Al Y粘结层和 YSZ( Yt-tria Stabilized Zirconia)陶瓷顶层组成的双层结构的热障涂层。研究了 Ni Co Cr Al Y粘结层表面的喷丸强化处理对热障涂层的抗氧化性能的影响 ,利用 MTS测试了经等温氧化不同时间后的热障涂层内部的结合强度 ,并采用 SEM和XRD观察和分析了涂层的界面结合以及相组成。结果表明 ,等温氧化后热障涂层内部的结合强度急剧降低 ,在拉伸和剪切应力作用下 ,涂层沿着 TGO ( Thermally Grown Oxide)层内部断裂失效 ,强度为 0 .3 MPa的表面喷丸处理能显著提高热障涂层的抗氧化性能和涂层内部 TGO层的结合强度。展开更多
基金the National Natural Science Foundation of China （No. 50271010）.
文摘Nanocrystal ODS （oxide dispersion strengthening） aluminide coatings were produced on a stainless steel and nickel-based superalloy by the pock aluminizing process assisted by ball peening, Pure Al powders and 1% of ultra-fine Y2O3 powders were mixed by ball milling. The ultra-fine Y2O3 powders were dispersed in Al particles. Ball peening welded the Al particles onto the substrate and accelerated the formation of aluminide coating. Nanocrystal ODS aluminide coatings were produced by the outward growth at a much low temperature （below 600℃） in a short treatment time. The effects of the operation temperature and treatment time on the formation of the coatings were analyzed. SEM （scanning electron microscope）, AFM （atomic force microscope）, EDS （energy dispersive X-ray spectroscopy）, XRF （X-ray fluorescence spectrometer） and XRD （X-ray diffraction） methods were applied to investigate the microstructure of the coatings. High-temperature oxidation tests were carried out to evaluate the oxidation resistance of the ODS aluminide coatings.
基金financially supported by the National Natural Science Foundation of China (No.51171154)
文摘The effects of shot peening（SP） and plasma electrolytic oxidation（PEO） on the intergranular corrosion behavior of the novel high strength aluminum alloy 7A85（AA 7A85） were investigated by electrochemical polarization and electrochemical impedance tests.The intergranular corrosion mechanism of SP,PEO and PEO combined with sealingtreated AA 7A85 was studied by the metallographic analysis,residual stress testing,X-ray diffractometer analysis and scanning electron microscopy.The results show that AA 7A85-T7452 is very sensitive to intergranular corrosion.SP would significantly improve its intergranular corrosion resistance.This is attributed to the combination action of residual compressive stress and grain refinement.PEO would reduce the largest corrosion depth by 41.6%.Moreover,PEO without sealing did not eliminate the intergranular corrosion due to the existence of the micropores and microcracks in the oxide coating.However,PEO combined with the SiO2sol–gel sealing treatment could effectively protect the AA 7A85-T7452 from intergranular corrosion because of the good corrosion resistance and barrier function of the sealed coating.
